Carrier for horizontal standing tunnel furnace

By designing a high-purity, level, and static tunnel oven and its supporting carrier, the problems of large footprint and chain drive pollution caused by separate use of the tunnel oven and static oven have been solved. This has enabled the integration of baking and static oven functions, improving production efficiency and product quality.

CN223741221UActive Publication Date: 2025-12-30JIANGXI XINJINHUI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202520158653.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2025-12-30
Estimated Expiration
2035-01-23

AI Technical Summary

Technical Problem

The existing separate use of tunnel furnaces and settling machines results in a large space occupation, and the chain drive generates metal shavings that contaminate the products, affecting product quality.

Method used

A high-purity horizontal stationary tunnel furnace is designed, which adopts a chainless drive structure and is equipped with a carrier, including a support frame, positioning pins, support blocks, vents and support mechanism, to adapt to different material sizes and ensure hot air circulation and accurate material positioning.

Benefits of technology

It integrates baking and resting processes, preventing metal shavings from contaminating the equipment, improving equipment integration and production efficiency, and ensuring product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of carriers, and provides a carrier for a horizontal standing tunnel furnace, which comprises a support frame, four corners on the support frame are fixedly connected with positioning pins, four corners on the bottom surface of the support frame are fixedly connected with support blocks, the support blocks are provided with positioning holes corresponding to the positioning pins in position, and the front side and the rear side of the support frame are provided with through vent holes. A bearing mechanism is arranged on the inner side of the supporting frame. The through vent holes are formed in the front side and the rear side or the left side and the right side of the supporting frame, the circulation efficiency of hot air in the drying process is improved, materials can be heated more evenly, and the baking effect and the standing effect are improved. The positioning pins are arranged on the upper end face of the supporting frame, the positioning holes corresponding to the positioning pins in position are formed in the supporting blocks on the bottom face, it is guaranteed that carriers can be accurately aligned in the stacking and transporting process, and the stability and reliability of equipment operation are improved.
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Description

Technical Field

[0001] This utility model relates to the field of vehicle technology, specifically to a vehicle for a horizontally stationary tunnel furnace. Background Technology

[0002] In the production of PCB boards, LED light sheets, and COB display boards, baking is required. To ensure product quality, the products need to be left to cool completely or wait for the next process after baking. Current methods use tunnel ovens and settling machines to perform the baking and settling processes separately, necessitating the installation of loading / unloading and transfer equipment between the two machines, resulting in significant space requirements. Furthermore, traditional tunnel ovens and settling machines often use chain conveyors with looped circuits during loading, palletizing, and material transport. Chain mechanisms inevitably generate metal shavings, which can lead to product defects, especially for materials like PCB boards, LED light sheets, and COB display boards.

[0003] Therefore, the inventors of this application have researched a high-purity horizontal static tunnel oven. Through a novel structural design, the use of transmission components such as chains that easily generate metal shavings in the material transport space is avoided. Furthermore, baking and static placement are integrated, effectively preventing contamination of materials by metal shavings, ensuring product quality, and improving equipment integration and production efficiency. To adapt to the new equipment structure and operating mode, the applicant has also designed corresponding carriers for placing and transporting materials such as PCB boards, LED light sheets, or COB display boards. Utility Model Content

[0004] To address the technical shortcomings of existing vehicles in terms of adaptability, embodiments of this utility model provide a vehicle for a horizontally stationary tunnel furnace, comprising:

[0005] The support frame has positioning pins fixedly connected to the four corners of the top surface and support blocks fixedly connected to the four corners of the bottom surface. The support blocks have positioning holes corresponding to the positions of the positioning pins. The support frame has through ventilation holes on the front and rear sides and a support mechanism is provided inside the support frame.

[0006] As some embodiments of this utility model, the support mechanism consists of multiple sets of front-to-back symmetrical wedge-shaped supports.

[0007] As some embodiments of this utility model, the support mechanism consists of a support plate, a support rod and an auxiliary support plate. Multiple support plates are fixedly connected to the front and rear ends of the support frame, and multiple support rods are fixedly connected to the left and right ends of the support frame. Holes for the support rods to pass through are opened on the support plate, and several auxiliary support plates are fixedly connected between adjacent support plates.

[0008] As a preferred embodiment of the present invention, the wedge-shaped bracket has multiple steps on its inclined side.

[0009] As a preferred embodiment of this utility model, ventilation holes are also provided on the left and right sides of the support frame.

[0010] As a preferred embodiment of this utility model, the four corners of the inner side of the support frame are fixedly connected with reinforcing ribs.

[0011] In some embodiments of this utility model, the width of the support block is greater than the width of the support frame.

[0012] As a preferred embodiment of this utility model, the vent hole is elongated and rounded.

[0013] As a preferred embodiment of the present invention, the positioning pins are disposed at the four corners of the upper surface of the support frame.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. Optimize hot air circulation: The support frame has through-hole ventilation holes on the front and back sides or left and right sides, which improves the efficiency of hot air circulation during the drying process, allowing the material to be heated more evenly, improving the baking effect and the resting effect. The use of long, round-headed ventilation holes increases the area of ​​ventilation holes while ensuring the mechanical performance of the support frame, reducing the processing difficulty.

[0016] 2. Precise positioning: Positioning pins are set on the upper surface of the support frame, and positioning holes corresponding to the positions of the positioning pins are opened on the bottom support blocks, ensuring that the carrier can be precisely aligned during stacking and transportation, thus improving the stability and reliability of equipment operation.

[0017] 3. High adaptability: The support mechanism can be adapted to the materials to be supported. For example, it can adopt multiple sets of front and rear symmetrical wedge brackets or a structure composed of support plates, support rods and auxiliary support plates, which can meet the material support requirements of different sizes and shapes, and improve the versatility and flexibility of the carrier.

[0018] 4. Enhanced structural stability: The four corners of the inner side of the support frame are fixed with reinforcing ribs, which enhances the overall structural stability of the vehicle and ensures that it will not be deformed or damaged during transportation and stacking, thus extending the service life of the vehicle.

[0019] 5. Facilitates stacking and unstacking: The width of the support block is greater than the width of the support frame. Combined with the support block containing clearance groove in the horizontally placed tunnel furnace, it can easily realize stacking and unstacking operations, improve production efficiency, and reduce manual intervention. Attached Figure Description

[0020] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only one embodiment of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a top view of the vehicle used for a horizontally stationary tunnel furnace.

[0022] Figure 2 This is a bottom view of the vehicle used for a horizontally stationary tunnel furnace.

[0023] Figure 3 This is a schematic diagram of a wedge-shaped support structure.

[0024] Figure 4 yes Figure 1 Enlarged view of a portion of point A in the middle.

[0025] Figure 5 yes Figure 2 Enlarged view of section B in the middle.

[0026] Figure 6 This is a schematic diagram of another type of horizontally stationary tunnel furnace carrier structure.

[0027] The markings in the attached diagram are as follows: 10, support frame; 101, vent hole; 20, support block; 201, positioning hole; 30, positioning pin; 401, wedge bracket; 402, support plate; 403, support rod; 404, auxiliary support plate; 50, reinforcing rib. Detailed Implementation

[0028] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the technical solutions in the specific embodiments of this utility model are clearly and completely described below to further illustrate this utility model. Obviously, the specific embodiments described are only a part of the embodiments of this utility model, and not all of them.

[0029] Example 1: The carrier used in this example of the horizontal static tunnel oven is designed for use with the horizontal static tunnel oven for drying and settling PCB boards. Figures 1-5 As shown, the carrier for the horizontally stationary tunnel furnace includes a support frame 10. Positioning pins 30 are fixedly connected to the four corners of the upper end of the support frame 10. Support blocks 20 are fixedly connected to the four corners of the bottom surface of the support frame 10. Positioning holes 201 are opened in the support blocks 20. The center lines of the positioning pins 30 and the positioning holes 201 located at the same corner coincide. Ventilation holes 101 are opened on the front and rear sides of the support frame 10. A support mechanism is provided on the inner side of the support frame 10. The support mechanism consists of four sets of front and rear symmetrical wedge-shaped brackets 401.

[0030] In this embodiment, the wedge-shaped bracket 401 has four steps on its inclined side, which can be used to accommodate four different PCB board sizes.

[0031] In order to improve the circulation of hot air during the drying process, in this embodiment, ventilation holes 101 are also opened on the left and right sides of the support frame 10, and the ventilation holes 101 are designed as elongated round-headed shapes, thereby increasing the area of ​​the ventilation holes 101 while ensuring the strength of the support frame 10.

[0032] To maintain the stability of the vehicle, the four corners of the inner side of the support frame 10 are fixedly connected with reinforcing ribs 50.

[0033] In order to facilitate the contact between the lower support frame 10 and the middle part of the upper support block 20 after the equipment supports the two sides of the support block 20 during the stacking process, the width of the support block 20 is set to be greater than the width of the support frame 10. This allows for convenient stacking and unstacking in conjunction with the support block containing the clearance groove in the horizontally placed tunnel furnace.

[0034] Example 2: The carrier used in this example of the horizontal static tunnel oven is designed for use with the horizontal static tunnel oven for drying and settling COB display panels, such as... Figure 6 As shown, the carrier for the horizontally stationary tunnel furnace includes a support frame 10. Positioning pins 30 are fixedly connected to the four corners of the upper end of the support frame 10. Support blocks 20 are fixedly connected to the four corners of the bottom surface of the support frame 10. Positioning holes 201 are opened in the support blocks 20. The center lines of the positioning pins 30 and positioning holes 201 located at the same corner coincide. Ventilation holes 101 are opened through the front and rear sides of the support frame 10. A support mechanism is provided inside the support frame 10. This support mechanism consists of support plates 402, support rods 403, and auxiliary support plates 404. In this embodiment, two support plates 402 are fixedly connected to the front and rear ends of the support frame 10, and five support rods 403 are fixedly connected to the left and right ends of the support frame 10. Holes for the support rods 403 to pass through are opened on the support plates 402. Two auxiliary support plates 404 are fixedly connected between adjacent support plates 402. Since the COB display board cannot be supported by the edges like a PCB board, in this embodiment, a support plate 402 and a support rod 403 arranged horizontally and vertically are used for joint support. At the same time, an auxiliary support plate 404 can be used to provide auxiliary support or positioning for the COB display board.

[0035] As can be seen from Embodiments 1 and 2, the support mechanism of this utility model can be adaptively adjusted according to the material to be supported. Therefore, without departing from the concept or basic features of this utility model, support mechanisms with other structures should also fall within the claims of this utility model.

[0036] The main technical features, basic principles, and related advantages of this utility model have been described above. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the concept or basic characteristics of this utility model. Therefore, the above-described embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model.

[0037] Furthermore, it should be understood that although this specification describes various embodiments, not every embodiment contains only one independent technical solution. This way of describing the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A carrier for a horizontal stationary tunnel furnace, characterized in that, The utility model provides a kind of supporting frame, including support frame (10), and support frame (10) is fixedly connected with positioning pin (30), and support frame (10) bottom surface is fixedly connected with support block (20), support block (20) is opened with the positioning hole (201) corresponding with the position of positioning pin (30), and support frame (10) front and rear sides are opened with the through ventilation hole (101), and support frame (10) inside is equipped with supporting mechanism.

2. The horizontal stationary tunnel furnace carrier according to claim 1, characterized in that, The supporting mechanism is composed of multiple groups of wedge-shaped supports (401) that are symmetrical front and back.

3. The horizontal stationary tunnel furnace carrier according to claim 1, wherein The supporting mechanism is composed of supporting plates (402), supporting rods (403) and auxiliary supporting plates (404), the support frame (10) is fixedly connected with multiple supporting plates (402) at front and rear ends, the support frame (10) is fixedly connected with multiple supporting rods (403) at left and right ends, the supporting plates (402) are provided with holes for the supporting rods (403) to pass through, and the adjacent two supporting plates (402) are fixedly connected with multiple auxiliary supporting plates (404).

4. The horizontal stationary tunnel furnace carrier according to claim 2, wherein The wedge-shaped supports (401) are provided with multiple steps on the inclined edges.

5. The horizontal stationary tunnel furnace carrier according to claim 1, wherein The support frame (10) is also provided with the through ventilation holes (101) at left and right sides.

6. The horizontal stationary tunnel furnace carrier according to claim 1, wherein The support frame (10) is fixedly connected with reinforcing ribs (50) at four corners on the inside.

7. The horizontal stationary tunnel furnace carrier according to claim 1, wherein The width of the support block (20) is greater than the width of the support frame (10).

8. The horizontal stationary tunnel furnace carrier according to claim 5, wherein The ventilation holes (101) are long and round.

9. The horizontal stationary tunnel furnace carrier according to claim 1, wherein The positioning pins (30) are arranged at the four corners of the upper end surface of the support frame (10).