Glass kiln lip brick installation detection device

By designing a glass kiln lip brick installation and inspection device with a movable height gauge and measuring claw structure, the problem of poor installation accuracy in the existing technology has been solved, achieving high-precision lip brick installation and inspection, and ensuring the quality of glass production.

CN223741409UActive Publication Date: 2025-12-30XINYI PHOTOVOLTAIC IND (ANHUI) HLDG CO LTD
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Patent Information

Application Number
CN202520427653.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2025-12-30
Estimated Expiration
2035-03-12

AI Technical Summary

Technical Problem

In existing technologies, the installation accuracy of glass kiln detection devices is poor, leading to deviations in the installation of lip bricks and affecting the quality and output of glass production.

Method used

A detection device comprising a base, a base plate, a height gauge, and measuring jaws was designed. Through the movable height gauge and measuring jaw structure, accurate detection of lip brick installation is achieved, reducing measurement errors.

Benefits of technology

It improves the accuracy of lip brick installation, reduces installation deviation, ensures the normal progress of glass production, and reduces bubbles and surface defects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a glass kiln lip tile installation detection device, which comprises a base, a base plate is connected on the base in a sliding manner, a height gauge is arranged on the base plate, the height gauge comprises a scale and a vernier, the scale is detachably connected with the base plate, and a measuring jaw is connected at the bottom of the vernier in a sliding manner. The installation deviation of the lip tiles can be reduced.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the glass production technical field, specifically, the utility model relates to a glass kiln lip brick installation detection device. BACKGROUND

[0002] The lip brick is an important structure of the photovoltaic glass kiln production, and the accuracy of the installation position has a great influence on the quality and yield of the product. The current detection method of the lip brick installation is to measure with a steel ruler or a tape measure, and the steel ruler is prone to tilt during the manual measurement process, so the measurement accuracy is poor, which leads to deviation of the installation height of the lip brick, affects the normal production of the glass, and causes defects such as many bubbles and plate surface marks.

[0003] The utility model patent with the publication number CN222476430U discloses a photovoltaic glass lip brick support on February 14, 2025, which comprises a clamping lifting support, a fixed connection support and a cooling device. The clamping lifting support is provided with a height adjusting mechanism and a locking device. The photovoltaic glass lip brick support cannot solve the above-mentioned technical problems. UTILITY MODEL CONTENT

[0004] The utility model aims at the deficiency of the prior art, and provides a glass kiln lip brick installation detection device which is simple to operate and reduces the installation deviation of the lip brick.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the technical scheme that:

[0006] The glass kiln lip brick installation detection device comprises a base, a base plate is slidably connected to the base, a height ruler is arranged on the base plate, the height ruler comprises a ruler and a vernier, the ruler is detachably connected with the base plate, and a measuring claw is slidably connected to the bottom of the vernier.

[0007] The bottom of the base plate is provided with a guide plate, the first sliding groove is arranged on the base, and the guide plate cooperates with the first sliding groove; the bottom of the vernier is provided with a second sliding groove, the top of the measuring claw is provided with a sliding block, and the sliding block cooperates with the second sliding groove.

[0008] The bottom end of the ruler is fixedly connected with a nut, the middle part of the base plate is fixedly connected with a screw rod, and the nut cooperates with the screw rod.

[0009] The first sliding groove and the second sliding groove are both T-shaped in cross section.

[0010] The first sliding groove extends from one end of the base to the other end, and the base is respectively provided with a splicing block and a splicing groove at both ends.

[0011] The guide plate is welded with a convex on both sides, and the convex is semispherical.

[0012] The vernier is provided with a ruler frame on one side, the ruler frame is matched with the ruler, and the ruler frame is provided with a locking bolt on the side.

[0013] The technical effect of the glass kiln lip brick installation detection device is that the lip brick installation detection is realized through the movable height ruler structure and the movable measuring claw, the accuracy requirement is met, the operation mode is simple, the measurement error is small, the maintenance personnel can timely adjust and maintain the lip brick, the installation deviation of the lip brick is reduced, the installation position of the lip brick is ensured to be accurate and qualified, and the normal production of glass or product defects caused by the normal production of glass is avoided. BRIEF DESCRIPTION OF DRAWINGS

[0014] The present specification includes the following drawings, and the shown contents are respectively:

[0015] Figure 1 It is a structure schematic view of the glass kiln lip brick installation detection device of the utility model;

[0016] Figure 2 It is a top view schematic view of the glass kiln lip brick installation detection device of the utility model;

[0017] Figure 3 It is an installation schematic view of the base and the base plate of the utility model;

[0018] Figure 4 It is a front view of the base of the utility model;

[0019] Figure 5 It is an installation schematic view of the vernier and the measuring claw of the utility model;

[0020] Figure 6 It is a side view of the vernier of the utility model.

[0021] In the drawing, the marks are as follows: 1, base; 2, base plate; 3, height ruler; 4, ruler; 5, guide plate; 6, measuring claw; 7, vernier; 8, sliding block; 9, ruler frame; 10, locking bolt; 11, first sliding groove; 12, second sliding groove; 13, splicing block; 14, splicing groove; 15, nut; 16, screw rod; 17, protrusion. DETAILED DESCRIPTION

[0022] The specific embodiments of the utility model are further explained in detail by comparing the drawings and describing the embodiments, the purpose is to help the technical personnel in the art to have more complete, accurate and deep understanding of the inventive concept and technical scheme of the utility model, and to help the implementation.

[0023] As Figures 1 to 6As shown, the glass kiln lip brick installation detection device, including base 1, base 1 on the slide connection with the base plate 2, base plate 2 is equipped with height ruler 3, height ruler 3 includes scale 4 and vernier 7, scale 4 and base plate 2 detachable connection, vernier 7 bottom slide connection has a measuring claw 6. Base 1 and the ground contact, make scale 4 and ground is perpendicular state, measuring claw 6 and lip brick along parallel state, compared with the existing use steel ruler or tape to avoid the emergence of tilt, detection personnel can directly close to see the scale, also can repeatedly measure, reduce measurement error, convenient maintenance personnel timely adjustment and maintenance to reduce the lip brick installation deviation, better ensure the lip brick overall installation height consistent, attitude eligible, in turn ensure that the glass kiln overflow port place retaining edge iron and calender roll distance consistent, onion head seam size is also basically consistent, reduce the bubble, plate surface print defects.

[0024] As shown in Figures 3 to 6 , the base plate 2 bottom is equipped with guide plate 5, the base 1 is equipped with first sliding groove 11, the guide plate 5 and the first sliding groove 11 cooperate; vernier 7 bottom is equipped with second sliding groove 12, measuring claw 6 top is equipped with sliding block 8, sliding block 8 and second sliding groove 12 cooperate. Through the guide plate 5 along the first sliding groove 11 moves, realize the whole height ruler 3 moves, save the detection personnel to move the height ruler 3 position cumbersome operation, not only can realize the installation detection of multiple lip brick, also can detect the installation accuracy of multiple positions on single lip brick; the cooperation of sliding block 8 and second sliding groove 12 realizes the position movement of measuring claw 6, satisfies the measurement of different positions on lip brick, detects whether the lip brick along is horizontal and whether the installation attitude is eligible. The direction of first sliding groove 11 is perpendicular to the direction of second sliding groove 12, and then realize the plane movement of measuring claw 6, expand the measurement range of lip brick along, improve the installation accuracy of lip brick.

[0025] As shown in Figure 1 and Figure 3 , the scale 4 bottom end is fixedly connected with the nut 15, the base plate 2 middle part is fixedly connected with the screw rod 16, the nut 15 cooperates with the screw rod 16. The above structure realizes the detachable installation of scale 4 and base plate 2, for different installation height of lip brick, only need to replace the scale 4 of different length, can adapt, realize the repeated use of base 1, base plate 2, vernier 7 and measuring claw 6 structure, thereby reduce the cost.

[0026] As shown in Figure 3 and Figure 6 , the first sliding groove 11 cross section and the second sliding groove 12 cross section are both T-shaped. The first sliding groove 11 is designed as T-shaped, which reliably limits the guide plate 5, and is conducive to ensuring the horizontal stability of the height ruler 3 installed on the base plate 2. The second sliding groove 12 is designed as T-shaped, which can prevent the measuring claw 6 from falling out of the second sliding groove 12. Since one end of the second sliding groove 12 penetrates the vernier 7 and forms an opening, different specifications of measuring claws 6 can be easily replaced, further meeting the detection requirements.

[0027] As Figure 2 shown, the first sliding groove 11 extends from one end to the other end of the base 1, and the base 1 is provided with a splicing block 13 and a splicing groove 14 at both ends respectively. A plurality of bases 1 are arranged in sequence, and the splicing block 13 and the splicing groove 14 are matched between adjacent bases 1 to further extend the path of the first sliding groove 11, which is suitable for detecting a large range of lip brick detection requirements of the overflow port of the kiln, so that the height ruler 3 can be directly moved along the first sliding groove 11 to switch to other measurement positions, improving the convenience, thereby improving the detection efficiency.

[0028] As Figure 3 shown, the guide plate 5 is welded with a protrusion 17 on both sides, and the protrusion 17 is semispherical. The protrusion 17 is used to improve the smoothness of the movement of the guide plate 5, and is designed to be semispherical and provided with a plurality of protrusions to reduce the moving resistance of the guide plate 5.

[0029] As Figure 1 shown, the vernier 7 is provided with a scale frame 9 on one side, and the scale frame 9 is matched with the scale 4. The scale frame 9 is provided with a locking bolt 10 on the side. The base 1, the base plate 2 and other components can be made of scrap steel plates to save costs. The height ruler 3 can be improved on the existing height ruler 3 to save processing costs. The scale frame 9 is matched with the scale 4 to realize the height movement of the measuring claw 6, and the locking bolt 10 is used to lock the vernier 7, thereby fixing the measuring claw 6, which is convenient for the operator to read.

[0030] The use method is as follows: move the height ruler 3 to the required measurement position, calibrate before use, move the vernier 7 to the appropriate height, make the bottom of the measuring claw 6 contact with the upper edge of the lip brick, then lock the locking bolt 10, and then read the detection according to the scale on the scale 4; if it is necessary to measure different positions of the lip brick, move the measuring claw 6 to the required measurement position through the sliding block 8 and the second sliding groove 12, and repeat the above operation to detect; if it is necessary to measure other lip bricks, move the base plate 2 along the first sliding groove 11 to change the position, and repeat the above operation to detect.

[0031] The glass kiln lip brick installation detection device realizes the installation detection of the lip brick by using the movable height ruler 3 structure and the movable measuring claw 6, meets the accuracy requirement, has a simple operation mode and small measurement error, is beneficial to the timely adjustment and maintenance of the lip brick by the maintenance personnel, reduces the installation deviation of the lip brick, ensures that the installation position of the lip brick is accurate and qualified, and avoids affecting the normal production of glass or causing product defects.

[0032] The above has been described by way of example with reference to the drawings. Obviously, the specific implementation of the present application is not limited to the above mode. As long as various non-essential improvements are made by adopting the method concept and technical scheme of the present application, or the above concept and technical scheme of the present application is directly applied to other occasions without improvement, they are all within the protection scope of the present application.

Claims

1. A glass furnace lip brick installation detection apparatus, characterized by: Including base (1), the base (1) is slidably connected with base plate (2), the base plate (2) is equipped with height scale (3), the height scale (3) includes scale (4) and cursor (7), the scale (4) is detachably connected with base plate (2), the cursor (7) bottom is slidably connected with amount claw (6).

2. The glass furnace lip brick installation detection apparatus of claim 1, wherein: The base plate (2) bottom is equipped with guide plate (5), the base (1) is equipped with first sliding slot (11), the guide plate (5) is matched with first sliding slot (11);The cursor (7) bottom is equipped with second sliding slot (12), the amount claw (6) top is equipped with sliding block (8), the sliding block (8) is matched with second sliding slot (12).

3. The glass furnace lip brick installation detection apparatus of claim 2, wherein: The scale (4) bottom end is fixedly connected with nut (15), the base plate (2) middle part is fixedly connected with screw rod (16), the nut (15) is matched with screw rod (16).

4. The glass furnace lip brick installation detection apparatus of claim 3, wherein: The first sliding slot (11) section and second sliding slot (12) section are all T-shaped.

5. The glass furnace lip brick installation detection apparatus of claim 4, wherein: The first sliding slot (11) extends from the base (1) one end to the other end, and the base (1) two ends are respectively provided with splicing block (13) and splicing groove (14).

6. The glass furnace lip brick installation detection apparatus of claim 5, wherein: The guide plate (5) both sides are welded with convex (17), and the convex (17) is hemispherical.

7. The glass furnace lip brick installation detection apparatus according to any one of claims 1-6, characterized by: The cursor (7) one side is equipped with scale frame (9), the scale frame (9) is matched with scale (4), and the scale frame (9) side is equipped with brake bolt (10).

Citation Information

Patent Citations

  • Photovoltaic glass lip tile support

    CN222476430U