State detection device for davit body

Abstract

The utility model provides a davit body state detection device, which comprises a plurality of davit supporting modules, a flange supporting module, a detection module, a lifting module, a support and an industrial personal computer, the flange supporting module is arranged above the support on one side of the davit supporting module, and the movable end of the flange supporting module can move up and down and is used for supporting and adjusting the davit flange so that the lower side of the davit flange can be kept horizontal; compared with the existing manual detection of the state of the davit, the lower side of the davit flange can be always kept in a horizontal state, and the industrial personal computer can quickly and accurately obtain the boundary dimension and the center distance of each mounting hole in the davit flange and the inclination angle of the davit flange according to the detection information of the detection module. And the leveling gasket matched with the davit flange can be manually and rapidly selected conveniently, the davit grabbing precision of a mechanical arm is greatly improved, and the follow-up davit mounting precision and efficiency on a channel are greatly improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of hoist column body state detection devices. BACKGROUND

[0002] Before hoist column is installed to channel, the inclination angle of hoist column flange and the shape size and center distance of mounting hole need to be detected, so as to select corresponding leveling gasket, the current process needs artificial detection, speed is slower, and the installation efficiency of hoist column is reduced. SUMMARY

[0003] In view of the deficiencies existing in the above problems, the utility model provides a kind of hoist column body state detection device.

[0004] To achieve the above object, the utility model provides a kind of hoist column body state detection device, including hoist column support module, flange support module, detection module, lifting module, support and industrial computer, the hoist column support module has multiple and interval and is located above support, for supporting and positioning hoist column, the flange support module is located above the support of hoist column support module side, the movable end of the flange support module can be moved up and down, for supporting and adjusting hoist column flange so that its lower side remains horizontal, the detection module is driven by lifting module and moves up and down to detect the shape size and center distance of each mounting hole on hoist column flange and the distance between corresponding hoist column flange end face, the industrial computer calculates according to the detection information of detection module, and feedback is given to user with detection and calculation result.

[0005] Further, the hoist column support module includes roller piece, roller support frame, hoist column support frame, the roller piece has two, and is respectively symmetrically inclined and arranged on the left and right sides of roller support frame, the roller support frame is fixedly arranged above the hoist column support frame, and the left and right sides of the lower end of the hoist column support frame are fixedly connected with the support.

[0006] Further, the roller support frame includes positioning block, roller support bottom plate, roller support side plate, the positioning block is fixedly arranged on the upper central portion of roller support bottom plate, and positioning recess is arranged on the left and right side walls, the roller support side plate has four, and two two symmetrically fixedly arranged on the left and right sides of roller support bottom plate, the roller piece is one-to-one corresponding and fixedly arranged on the left and right side roller support side plate, and one side wall of the roller piece is abutted on the positioning recess.

[0007] Further, the included angle of the axis of the two roller pieces is 90 degrees.

[0008] Further, the flange supporting module comprises a flange supporting shaft, a supporting shaft mounting frame, a flange supporting bottom plate, a flange supporting cylinder, the flange supporting shaft is two and symmetrically arranged on the left and right sides of the supporting shaft mounting frame, the supporting shaft mounting frame is slidably arranged above the flange supporting bottom plate and driven by the flange supporting cylinder fixed on the flange supporting bottom plate to move up and down, and the left and right ends of the flange supporting bottom plate are fixedly connected with the support.

[0009] Further, the flange supporting module further comprises a flange adjusting cylinder and a flange positioning pin, the flange adjusting cylinder and the flange positioning pin are respectively arranged on the front and rear sides of the supporting shaft mounting frame, and the output shaft of the flange adjusting cylinder is arranged towards the detection module.

[0010] Further, the detection module comprises a detection module mounting plate, a camera assembly and a laser sensor, the detection module mounting plate is slidably arranged above the support and driven by the lifting module to move up and down, the camera assembly and the laser sensor are two and symmetrically fixedly arranged on the left and right sides of the detection module mounting plate, the camera assembly comprises a camera, a camera support, a ring-shaped light source and a lens, the camera is fixedly arranged in the camera support, the ring-shaped light source is fixedly arranged on the front side wall of the camera support, and the lens is connected with the camera and partially penetrates through the camera support to be arranged in the ring-shaped light source.

[0011] Further, the camera assembly further comprises a protective cover fixedly arranged outside the camera support, the protective cover comprises a protective cover side plate and a protective cover front plate, and the protective cover front plate is high-transparency glass.

[0012] Further, the lifting module comprises an electric cylinder mounting plate, an electric cylinder, a lifting guide rail seat and lifting guide rails, the electric cylinder is fixedly arranged on the support through the electric cylinder mounting plate and connected with the detection module mounting plate at the output end, the lifting guide rail seat is two and symmetrically fixedly arranged on the left and right sides of the electric cylinder mounting plate, the lifting guide rails are two and correspondingly matched with the lifting guide rail seat for use, and the upper end of the lifting guide rail is fixedly connected with the detection module mounting plate.

[0013] Further, a waterproof cover is further arranged above the detection module.

[0014] Compared with the current manual detection of the column state, the utility model discloses can make the lower side of the column flange always keep the horizontal state, and the industrial computer can quickly and accurately obtain the contour size and center distance of each mounting hole on the column flange and the inclination angle of the column flange according to the detection information of the detection module, so that the worker can quickly select the leveling gasket matched with the column flange, and the precision of the mechanical arm in grabbing the column, and the precision and efficiency of the subsequent column installation to the channel are greatly improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1It is a perspective view of the hanging column body state detection device of the utility model;

[0016] Figure 2 It is a perspective view of the hanging column support module involved in the scheme;

[0017] Figure 3 It is a perspective view of the flange support module involved in the scheme;

[0018] Figure 4 It is a perspective view of the detection module involved in the scheme;

[0019] Figure 5 It is a perspective view of the camera assembly involved in the scheme;

[0020] Figure 6 It is a perspective view of the lifting module involved in the scheme. DETAILED DESCRIPTION

[0021] As Figure 1 shown, the hanging column body state detection device of the utility model embodiment, including hanging column support module 2, flange support module 3, waterproof cover 4, detection module 5, lifting module 6, support 7 and industrial computer, hanging column support module 2 has multiple and interval is arranged in the support 7 top, for supporting and positioning hanging column 1, flange support module 3 is arranged in the support 7 top of hanging column support module 2 one side, the movable end of flange support module 3 can move up and down, for supporting and adjusting hanging column flange 12 to keep its downside horizontal, detection module 5 is driven by lifting module 6 and moves up and down to detect the contour size and center distance of each mounting hole on hanging column flange 12 and the distance between the corresponding hanging column flange 12 end face, waterproof cover 4 is fixedly arranged on detection module 5 top, and industrial computer calculates according to the detection information of detection module 5 and feeds back the detection and calculation results to the user, so that the user can quickly select the leveling gasket matched with hanging column flange 12.

[0022] Further, as Figure 2 shown, the hanging column support module 2 in the embodiment includes roller piece 21, roller support frame 22, hanging column support frame 23, roller piece 21 has two, and is respectively symmetrically inclined and arranged on the left and right sides of roller support frame 22, roller support frame 22 is fixedly arranged on the top of hanging column support frame 23, the left and right sides of the lower end of hanging column support frame 23 are fixedly connected with support 7, and the included angle of the axis of the two roller pieces 21 is preferably 90 degrees.

[0023] The roller support frame 22 comprises a positioning block 221, a roller support bottom plate 222 and roller support side plates 223. The positioning block 221 is fixedly arranged in a central recess of the roller support bottom plate 222 and is provided with a positioning recess 2211 on each of the left and right side walls. The roller support side plates 223 are symmetrically arranged on the left and right sides of the roller support bottom plate 222. The two roller pieces 21 are correspondingly arranged on the roller support side plates 223 on the left and right sides. One side wall of the roller piece 21 abuts against the positioning recess 2211. The lifting column 1 is placed between the two roller pieces 21 on the plurality of lifting column support modules 2 by the mechanical arm, thereby achieving the up-down and left-right positioning of the lifting column 1 and balancing the stress and stabilizing the structure.

[0024] Further, as shown in Figure 3 , the flange support module 3 in the embodiment comprises flange support shafts 31, a support shaft mounting frame 32, a flange support bottom plate 33, flange support cylinders 34, two flange support shafts 31 symmetrically arranged on the left and right sides of the support shaft mounting frame 32, the flange support bottom plate 34 fixedly connected to the support frame 7 at the left and right ends, the support shaft mounting frame 32 slidingly arranged above the flange support bottom plate 33, the flange support cylinders 34 fixedly arranged at the lower end of the flange support bottom plate 33 and having output shafts penetrating through the flange support bottom plate 33 and fixedly connected to the support shaft mounting frame 32 for driving the support shaft mounting frame 32 to move up and down, thereby making the flange support shafts 31 on the two sides of the support shaft mounting frame 32 abut against and adjust the lifting column flange 12 to keep the lower side horizontal.

[0025] Further, as shown in Figure 3 , the flange support module 3 in the embodiment further comprises a flange adjusting cylinder 35 and a flange positioning pin 36. The flange adjusting cylinder 35 and the flange positioning pin 36 are arranged on the front and rear sides of the support shaft mounting frame 32, respectively. The output shaft of the flange adjusting cylinder 35 is arranged towards the detection module 5. When the lower side of the lifting column flange 12 is kept horizontal, the output shaft of the flange adjusting cylinder 35 abuts against the lifting column flange 12 to make it abut against the flange positioning pin 36, thereby avoiding the axial shaking of the lifting column flange 12 during the detection of the detection module 5 and affecting the detection data.

[0026] Further, as shown in Figure 4 , Figure 5As shown, the detection module 5 in the embodiment includes a detection module mounting plate 51, a camera assembly 52, and a laser sensor 53. The detection module mounting plate 51 is slidably arranged above the bracket 7. The camera assembly 52 and the laser sensor 53 are symmetrically and fixedly arranged on the left and right sides of the detection module mounting plate 51. The camera assembly 52 includes a camera 521, a camera bracket 522, a ring-shaped light source 523, a lens 524, and a protective cover 525. The camera 521 is fixedly arranged in the camera bracket 522. The ring-shaped light source 523 is fixedly arranged on the front side wall of the camera bracket 522. The lens 524 is connected with the camera 521 and partially penetrates through the camera bracket 522 to be arranged in the ring-shaped light source 523. The protective cover 525 is fixedly arranged outside the camera bracket 522 and includes a protective cover side plate 5251 and a protective cover front plate 5252. The protective cover front plate 5252 is made of high-transparency glass. During detection, the camera 521 takes pictures to detect the outer dimensions and the center distance of each mounting hole on the hanger flange 12 through the lens 524 and the protective cover front plate 5252. The laser sensor 53 measures the distance between the corresponding hanger flange 12 end face.

[0027] Further, as shown in Figure 6 The lifting module 6 in the embodiment includes an electric cylinder mounting plate 61, an electric cylinder 62, a lifting guide rail seat 63, and lifting guide rails 64. The electric cylinder 62 is fixedly arranged on the bracket 7 through the electric cylinder mounting plate 61. The lifting guide rail seat 63 is symmetrically and fixedly arranged on the left and right sides of the electric cylinder mounting plate 61. The lifting guide rails 64 are used in pair with the lifting guide rail seat 63. The upper end of the lifting guide rail 64 is fixedly connected with the detection module mounting plate 51. The output end of the electric cylinder 62 is connected with the detection module mounting plate 51 for driving the detection module mounting plate 51 to move up and down along the lifting guide rail seat 63.

[0028] Specifically, as shown in Figures 1-6As shown, S1: the mechanical arm puts the hanger post 1 on the roller 21 of the hanger post support module 2, completes the up-down and left-right positioning of the hanger post 1, and makes the hanger post flange 12 above the flange support shaft 31 of the flange support module 3; S2: the output end of the flange support cylinder 34 of the flange support module 3 moves, so that the flange support shaft 31 on both sides of the support shaft mounting frame 32 presses and adjusts the hanger post flange 12 to keep the lower side horizontal; S3: the output shaft of the flange adjustment cylinder 35 presses the hanger post flange 12 to resist the flange positioning pin 36, and the axial positioning of the hanger post 1 is completed; S4: the electric cylinder 62 of the lifting module 6 pushes the detection module mounting plate 51 to move upwards, the cameras 521 on both sides take pictures through the lenses 524 to detect the shape size and center distance of the two mounting holes below the hanger post flange 12, and the laser sensors 53 on both sides measure the distance between the corresponding hanger post flange 12 end face; S5: the electric cylinder 62 of the lifting module 6 pushes the detection module mounting plate 51 to continue to move upwards, the cameras 521 on both sides take pictures through the lenses 524 to detect the shape size and center distance of the two mounting holes above the hanger post flange 12, and the laser sensors 53 on both sides measure the distance between the corresponding hanger post flange 12 end face; S6: after the detection is completed, the industrial computer can calculate the inclination angle of the hanger post flange 12 according to the four distances measured by the laser sensors 53.

[0029] The preferred embodiments of the utility model are described above only, and are not used to limit the utility model, for the person skilled in the art, the utility model can have various changes and changes. Any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A davit body condition detection apparatus, characterized by: It includes hanging column support module (2), flange support module (3), detection module (5), lifting module (6), support (7) and industrial computer, the hanging column support module (2) is multiple and interval and is arranged above the support (7), is used for supporting and positioning the hanging column (1), the flange support module (3) is arranged above the support (7) on the side of the hanging column support module (2), the movable end of the flange support module (3) can be moved up and down, is used for supporting and adjusting the hanging column flange (12) to keep the lower side horizontal, the detection module (5) is driven by the lifting module (6) and moves up and down to detect the contour size and center distance of each mounting hole on the hanging column flange (12) and the distance between the corresponding hanging column flange (12) end face, the industrial computer calculates according to the detection information of the detection module (5) and feeds back the detection and calculation results to the user.

2. The hanger post body condition detection device according to claim 1, characterized by: The hanging column support module (2) includes roller piece (21), roller support frame (22), hanging column support frame (23), the roller piece (21) is two, and is respectively arranged on the left and right sides of the roller support frame (22) in a symmetrical manner, the roller support frame (22) is fixedly arranged above the hanging column support frame (23), and the left and right sides of the lower end of the hanging column support frame (23) are fixedly connected with the support (7).

3. The hanger post body condition detection device according to claim 2, characterized by: The roller support frame (22) includes positioning block (221), roller support bottom plate (222), roller support side plate (223), the positioning block (221) is fixedly arranged on the upper center of the roller support bottom plate (222), and positioning grooves (2211) are arranged on the left and right side walls, the roller support side plate (223) is four, and is fixedly arranged on the left and right sides of the roller support bottom plate (222) in a symmetrical manner, and the roller piece (21) is fixedly arranged on the roller support side plate (223) on the left and right sides in a one-to-one correspondence, and one side wall of the roller piece (21) abuts on the positioning groove (2211).

4. The hoist column body state detection device according to claim 2 or 3, characterized by: The included angle of the axis of the two roller pieces (21) is 90 degrees.

5. The hanger post body condition detection device according to claim 1, characterized by: The flange support module (3) includes flange support shaft (31), support shaft mounting frame (32), flange support bottom plate (33), flange support cylinder (34), the flange support shaft (31) is two, and is arranged on the left and right sides of the support shaft mounting frame (32) in a symmetrical manner, the support shaft mounting frame (32) is slidably arranged above the flange support bottom plate (33) and is driven by the flange support cylinder (34) fixedly arranged on the flange support bottom plate (33) to move up and down, and the left and right ends of the flange support bottom plate (34) are fixedly connected with the support (7).

6. The hanger post body condition detection device according to claim 5, characterized by: The flange support module (3) further includes flange adjusting cylinder (35) and flange positioning pin (36), the flange adjusting cylinder (35) and the flange positioning pin (36) are arranged on the front and rear sides of the support shaft mounting frame (32) respectively, and the output shaft of the flange adjusting cylinder (35) is arranged towards the detection module (5).

7. The hanger post body condition detection apparatus according to claim 1, characterized by: The detection module (5) comprises a detection module mounting plate (51), a camera assembly (52) and a laser sensor (53), the detection module mounting plate (51) is slidably arranged above the support (7) and is driven to move up and down by the lifting module (6), the camera assembly (52) and the laser sensor (53) are symmetrically arranged on the left and right sides of the detection module mounting plate (51), the camera assembly (52) comprises a camera (521), a camera support (522), a ring-shaped light source (523) and a lens (524), the camera (521) is fixedly arranged in the camera support (522), the ring-shaped light source (523) is fixedly arranged on the front side wall of the camera support (522), and the lens (524) is connected with the camera (521) and partially penetrates through the camera support (522) to be arranged in the ring-shaped light source (523).

8. The hanger post body condition detection device according to claim 7, characterized by: The camera assembly (52) further comprises a protective cover (525) fixedly arranged outside the camera support (522), the protective cover (525) comprises a protective cover side plate (5251) and a protective cover front plate (5252), and the protective cover front plate (5252) is made of high-transparency glass.

9. The kind of davit body condition detection device according to claim 7 or 8, characterized in that: The lifting module (6) comprises an electric cylinder mounting plate (61), an electric cylinder (62), a lifting guide rail seat (63) and a lifting guide rail (64), the electric cylinder (62) is fixedly arranged on the support (7) through the electric cylinder mounting plate (61) and is connected with the detection module mounting plate (51) at the output end, the lifting guide rail seat (63) is symmetrically arranged on the left and right sides of the electric cylinder mounting plate (61), the lifting guide rail (64) is used in pair with the lifting guide rail seat (63), and the upper end of the lifting guide rail (64) is fixedly connected with the detection module mounting plate (51).

10. The hanger post body condition detection apparatus according to claim 1, characterized by: The waterproof cover (4) is further arranged above the detection module (5).

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