Full-automatic grinding tablet press
By introducing a dust removal system and automatic dust extraction cleaning technology with branch pipelines into the automatic grinding and tableting machine, the problems of time-consuming and labor-intensive cleaning of internal parts and cross-contamination have been solved, achieving an efficient cleaning process without human intervention.
Patent Information
- Application Number
- CN202423103227.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-16
AI Technical Summary
The cleaning of internal parts of existing automatic grinding and tableting machines requires manual operation, which is time-consuming, labor-intensive, inefficient, and poses a risk of cross-contamination.
Design a fully automatic grinding and tableting machine equipped with a dust removal system and multiple branch pipelines. The automatic dust collection and cleaning of each component is controlled by valves, achieving self-cleaning of parts with high dust collection efficiency and avoiding manual intervention.
It enables rapid and automatic cleaning of equipment parts, improves cleaning efficiency, reduces labor intensity, avoids cross-contamination, and ensures cleaning effectiveness.
Smart Images

Figure CN223742102U_ABST
Abstract
Description
Technical Field
[0001] This utility model mainly relates to the field of sample preparation technology, specifically a fully automatic grinding and tableting machine. Background Technology
[0002] In the cement industry, sample tablets are typically made manually using grinding mills and tablet presses. To achieve efficient tablet pressing, existing practitioners have designed automatic grinding and tablet pressing machines. For example, Chinese patent application CN202120335564.6 discloses a sample tablet making device for material testing and analysis. This device includes a quantitative mechanism, a grinding mechanism, a tablet pressing mechanism, a tablet punching mechanism, an automatic steel ring storage and retrieval mechanism, a transfer mechanism, and a dosing mechanism. All of these components are mounted on a frame. For example, CN201820189129.5 discloses an automatic tablet press, including a shell, a feeding port, a grinding box, an automatic grinder, a feeding pipe, a hydraulic pump station, a hydraulic cylinder, a press, an air gripper, a turntable, a conveyor, and a pressure mold. The press is fixed to the shell with screws. The air gripper, hydraulic pump station, and hydraulic cylinder are all fixed to the press. The hydraulic cylinder is located at the bottom of the press, and the conveyor is located below the air gripper. The turntable is located below the press, air gripper, and conveyor. The turntable has four openings. One opening holds the pressure mold, and another opening holds the dust collection mold. One end of the feeding port is fixedly connected to the shell, and the other end is fixed to the grinding box with a clamp. The grinding box is fixed above the automatic grinder, and one end of the automatic grinder is also fixedly connected to the shell. One end of the feeding pipe is clamped to the grinding box, and the other end extends above the turntable.
[0003] Although the above solutions can achieve automatic sample production, they still have the following drawbacks:
[0004] After sample preparation, the internal components of the equipment still require manual cleaning, which is time-consuming, labor-intensive, and inefficient. Furthermore, the areas requiring cleaning after sample pressing are still inside the equipment, necessitating machine shutdown and disassembly of parts, making manual cleaning extremely difficult. Manual operation may lead to negligence and incomplete cleaning, resulting in cross-contamination of samples, and the inhalation of dust during cleaning poses adverse health risks. Therefore, achieving rapid and automatic cleaning of all components in an automated grinding and pressing machine is a technical problem urgently needing to be solved by those skilled in the art. Utility Model Content
[0005] In view of the technical problems existing in the prior art, this utility model provides a fully automatic grinding and tableting machine that can achieve self-cleaning of each component, high cleaning efficiency, and good cleaning effect.
[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0007] A fully automatic grinding and tableting machine includes a frame, within which are housed a rotary grinding device, a powder tableting device, a sample cleaning and crushing device, a steel ring conveying device, and a dust removal system. The dust removal system includes a dust collection unit, a main pipeline, multiple branch pipelines, and a control device. One end of each branch pipeline is connected to the main pipeline via a valve, and the other end of each branch pipeline is connected to any one or more of the rotary grinding device, the powder tableting device, and the sample cleaning and crushing device. The control device is used to control the opening and closing of each valve and the dust collection unit.
[0008] As a further improvement of this utility model: the sample cleaning and crushing device includes a sample cleaning mechanism, which includes a slide, a first driving assembly, an upper suction pipe, a lower suction pipe, and a first gripper assembly; the upper and lower suction pipes are provided with blow nozzles; both the upper and lower suction pipes are connected to branch pipes of the dust removal system; the first gripper assembly is used to move the sample between different workstations; the slide has at least one through hole, and the first driving assembly is used to drive the slide to move; when it is necessary to clean the sample, the first driving assembly drives the slide to move until the through hole is aligned with the upper and lower suction pipes in the vertical direction; the first gripper assembly clamps the sample between the upper and lower suction pipes or places the sample on the through hole, and the dust blown down from the upper and lower surfaces of the sample is sucked into the dust removal system through the upper and lower suction pipes.
[0009] As a further improvement of this utility model: the sample cleaning and crushing device also includes a sample detection component, which includes a detection tube and a driving component for driving the detection tube to move up and down. The detection tube is provided with a detection connector connected to a vacuum generator and a negative pressure detection device.
[0010] As a further improvement of this utility model: the sample cleaning and crushing device further includes a sample crushing component, which includes a second driving component, an impact head, a first brush component, a sample ring fixing component, a feeding pipe, a second brush component, and a brush rotation drive. The feeding pipe is connected to a dust removal system. The second driving component is used to drive the impact head to move up and down to break the sample in the sample ring. The first brush component moves up and down with the impact head to clean the inner wall of the sample ring. The brush rotation drive is used to drive the second brush component to rotate and brush the surface of the sample ring.
[0011] As a further improvement of this utility model: the rotary grinding device includes a feeding component, a dosing tablet component, a grinding mechanism and a third driving component. The feeding component and the dosing tablet component are arranged above the grinding mechanism and communicate with the grinding chamber. The third driving component drives the grinding mechanism to rotate to achieve sample grinding. A discharge pipe is provided below the grinding mechanism.
[0012] As a further improvement of this utility model, the dosing tablet assembly is provided with a counting component.
[0013] As a further improvement of this utility model: the pressure cover of the grinding mechanism is provided with an inverted conical through hole connected to the dosing tablet assembly.
[0014] As a further improvement of this utility model: the feeding assembly includes a hopper and a first driving cylinder. The feeding port of the hopper is provided with a feeding cover. The first driving cylinder is used to drive the feeding cover to move to open or close the feeding port. An adjustment block is also provided below the feeding cover.
[0015] As a further improvement of this utility model: the powder tableting device includes a tableting mechanism, which includes an upper pressure plate, a mold assembly, a linear module, a mold feeding assembly, and a second gripper assembly. The linear module is used to drive the mold assembly to move in multiple positions. The mold feeding assembly is connected to the discharge pipe of the grinding mechanism and is used to feed the ground material into the mold assembly. The second gripper assembly is used to transfer the tableted sample ring to the steel ring conveying device.
[0016] As a further improvement of this utility model: the mold assembly includes a mold driving assembly and a mold body. The mold body includes an outer sleeve, an inner sleeve, and a top shaft. An elastic component is sleeved on the outer wall of the top shaft, and a ring mechanism is sleeved on the bottom of the top shaft. The mold driving assembly is used to drive the top shaft to move up and down, thereby causing the inner sleeve to slide within the outer sleeve. The outer sleeve is set on the linear module.
[0017] As a further improvement of this utility model: the mold feeding assembly includes a feeding pipe, a vibrator and a cylinder assembly. The cylinder assembly is used to drive the feeding pipe and the vibrator to move up and down. The vibrator is used to vibrate the feeding pipe to realize the rapid falling of the material. The discharge end of the feeding pipe is funnel-shaped, and the bottom of the discharge end is provided with multiple obliquely arranged discharge holes.
[0018] As a further improvement of this utility model: the powder tableting device further includes a mold cleaning assembly, which includes a mold cleaning pipe connected to a branch pipe of the dust removal system, a second drive cylinder, and a spray pipe; the second drive cylinder is used to drive the mold cleaning pipe to move up and down, and the spray pipe sprays gas onto the mold assembly to clean the mold assembly.
[0019] As a further improvement of this utility model: the powder tableting device further includes a pressure plate cleaning mechanism, which includes a suction duct, a rotary drive assembly, a motor, and a cleaning brush. The cleaning brush is connected to the motor, and the rotary drive assembly is used to drive the motor and the cleaning brush to move between the suction duct and the upper pressure plate. The suction duct is connected to a branch pipe of the dust removal system. When the rotary drive assembly drives the motor and the cleaning brush to the surface of the upper pressure plate, the motor drives the cleaning brush to rotate and sweep the surface of the upper pressure plate. When the rotary drive assembly drives the motor and the cleaning brush to the suction duct, the suction duct sucks the residual powder swept off into the dust removal system.
[0020] As a further improvement of this utility model: the powder tableting device also includes a waste discharge mechanism, which includes a waste pipe and a fourth drive component. The discharge end of the waste pipe is connected to a branch pipe of the dust removal system. When it is necessary to clean up residual materials, the fourth drive component drives the waste pipe to rise and connect with the feed pipe of the mold feeding component, so as to suck the ground residual materials into the dust removal system.
[0021] As a further improvement of this utility model: the steel ring conveying device includes a conveyor belt and a conveyor belt drive mechanism. The conveyor belt drive mechanism is used to drive the conveyor belt to move. Both ends of the conveyor belt are provided with detection switches. One end of the conveyor belt is provided with a control button, and the other end of the conveyor belt is provided with a positioning plate.
[0022] As a further improvement of this utility model, a pressure detection sensor is provided on the main pipeline of the dust removal system.
[0023] Compared with the prior art, the advantages of this utility model are:
[0024] This fully automatic grinding and tableting machine features a dust removal system with multiple branch pipes. These branch pipes are connected to the rotary grinding device, powder tableting device, and sample cleaning and crushing device via independent valves. This system enables automatic dust collection and cleaning of multiple components of the grinding and tableting machine, eliminating the need for manual cleaning. The operation is simple and convenient. Each branch pipe can be individually controlled, and the dust collection time can be individually controlled according to the cleaning time required for each component. This results in higher dust collection efficiency and better cleaning effect. The entire process requires no manual intervention, greatly reducing labor intensity and preventing cross-contamination of samples due to incomplete cleaning of components caused by human negligence. Attached Figure Description
[0025] Figure 1 This is a perspective view of the present invention in a specific embodiment.
[0026] Figure 2This is a perspective view of the rotary grinding device of this utility model in a specific embodiment.
[0027] Figure 3 This is a cross-sectional view of the grinding mechanism of this utility model in a specific embodiment.
[0028] Figure 4 This is a cross-sectional view of the feeding assembly of this utility model in a specific embodiment.
[0029] Figure 5 This is a perspective view of the powder tableting device of this utility model in a specific embodiment.
[0030] Figure 6 This is a perspective view of the powder tableting device of this utility model in a specific embodiment.
[0031] Figure 7 This is a diagram showing the state of the powder tableting device of this utility model when waste is discharged.
[0032] Figure 8 This is a cross-sectional view of the mold body of this utility model in a specific embodiment.
[0033] Figure 9 This is a schematic diagram of the feeding state of the mold body of this utility model.
[0034] Figure 10 This is a perspective view of the sample cleaning and crushing device of this utility model in a specific embodiment.
[0035] Figure 11 This is a perspective view of the sample cleaning and crushing device of this utility model in a specific embodiment.
[0036] Figure 12 This is a perspective view of the steel ring conveying device of this utility model in a specific embodiment.
[0037] Figure 13 This is a perspective view of the dust removal system of this utility model in a specific embodiment.
[0038] Legend:
[0039] 1. Frame; 2. Rotary grinding device; 21. Feeding assembly; 211. Hopper; 212. First drive cylinder; 213. Feed cover; 214. Adjusting block; 22. Tablet assembly; 23. Grinding mechanism; 231. Pressure cap; 2311. Inverted conical through hole; 24. Third drive assembly; 25. Discharge pipe; 3. Powder tableting device; 31. Upper pressure plate; 32. Mold assembly; 321. Outer sleeve; 32 2. Inner sleeve; 323. Top shaft; 324. Elastic component; 325. Ring mechanism; 33. Linear module; 34. Mold feeding assembly; 341. Feed pipe; 3411. Discharge hole; 342. Vibrator; 343. Cylinder assembly; 35. Second gripper assembly; 36. Adjusting bolt; 37. Dust suction duct; 38. Rotary drive assembly; 39. Motor; 310. Cleaning brush; 311. Waste pipe; 3 12. Mold cleaning pipe; 313. Second drive cylinder; 314. Blowing pipe; 315. Fourth drive assembly; 4. Sample cleaning and crushing device; 41. Slide; 42. First drive assembly; 43. Upper suction pipe; 431. Blowing connector; 44. Lower suction pipe; 45. First gripper assembly; 46. Second drive assembly; 47. Impact head; 48. First brush assembly; 49. Sample ring fixing assembly; 410. Feeding pipe; 411. Detection connector; 412. Drive component; 413. Detection connector; 414. Second brush assembly; 415. Brush rotation drive component; 5. Steel ring conveying device; 51. Conveyor belt; 52. Conveyor belt drive mechanism; 53. Detection switch; 54. Control button; 55. Positioning plate; 6. Dust removal system; 61. Main pipeline; 62. Branch pipeline; 63. Valve; 7. Pressure detection sensor. Detailed Implementation
[0040] The present invention will be further described below with reference to the accompanying drawings and specific preferred embodiments, but this does not limit the scope of protection of the present invention.
[0041] In the description of this utility model, it should be understood that the terms "side", "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0042] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "multiple" means two or more, unless otherwise explicitly specified.
[0043] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0044] like Figure 1 and Figure 13 As shown, this embodiment discloses a fully automatic grinding and tableting machine, including a frame 1. The frame 1 is equipped with a rotary grinding device 2, a powder tableting device 3, a sample cleaning and crushing device 4, a steel ring conveying device 5, and a dust removal system 6. The dust removal system 6 includes a dust collection host, a main pipeline 61, multiple branch pipelines 62, and a control device. One end of the branch pipeline 62 is connected to the main pipeline 61 through a valve 63, and the other end of the branch pipeline 62 is connected to any one or more of the rotary grinding device 2, the powder tableting device 3, and the sample cleaning and crushing device 4. The control device is used to control the opening and closing of each valve 63 and the dust collection host.
[0045] In this embodiment, a pressure detection sensor 7 is provided on the main pipeline 61 of the dust removal system 6; the pressure detection sensor 7 can detect the negative pressure value of the pipeline in a timely manner to determine whether the pipeline is blocked.
[0046] The fully automatic grinding and tableting machine in this embodiment features multiple branch pipes 62, which are connected to the rotary grinding device 2, powder tableting device 3, and sample cleaning and crushing device 4 via independent valves 63. This enables automatic dust collection and cleaning of multiple components of the grinding and tableting machine, eliminating the need for manual cleaning. The operation is simple and convenient. Each branch pipe 62 can be individually controlled, and the dust collection time can be individually controlled according to the cleaning time required for each component of the equipment. This results in higher dust collection efficiency and better dust collection and cleaning effect. The entire process requires no manual intervention, greatly reducing labor intensity and avoiding the problem of cross-contamination of samples due to incomplete cleaning of components in the automatic grinding and tableting machine caused by human negligence.
[0047] like Figure 10 and Figure 11As shown, in this embodiment, the sample cleaning and crushing device 4 includes a sample cleaning mechanism, which includes a slide 41, a first drive assembly 42, an upper suction pipe 43, a lower suction pipe 44, and a first gripper assembly 45; the upper suction pipe 43 and the lower suction pipe 44 are provided with blow nozzles 431; both the upper suction pipe 43 and the lower suction pipe 44 are connected to the branch pipes 62 of the dust removal system 6; the first gripper assembly 45 is used to move the sample between different workstations; the slide 41 has at least one through hole. The first drive assembly 42 is used to drive the slide 41 to move. When it is necessary to clean the sample, the first drive assembly 42 drives the slide 41 to move until the through hole is aligned with the upper suction pipe 43 and the lower suction pipe 44 in the vertical direction. The first gripper assembly 45 clamps the sample between the upper suction pipe 43 and the lower suction pipe 44 or places the sample on the through hole. The blow nozzle 431 blows the upper and lower surfaces of the sample and sucks the dust blown down from the upper and lower surfaces of the sample into the dust removal system 6 through the upper suction pipe 43 and the lower suction pipe 44.
[0048] In this embodiment, the sample cleaning and crushing device 4 also includes a sample detection component, which includes a detection tube 411 and a driving component 412 for driving the detection tube 411 to move up and down. The detection tube 411 is provided with a detection connector 413 connected to a vacuum generator and a negative pressure detection device.
[0049] The slide plate 41 is mounted on the guide rail and slider, and the first drive assembly 42 drives the slide plate 41 to slide. The slide plate 41 has two through holes. When the first drive assembly 42 retracts, the first gripper assembly 45 is horizontally aligned with the through hole on the slide plate 41 away from the first drive assembly 42, and the upper suction pipe 43 and the lower suction pipe 44 are vertically aligned with the through hole on the slide plate 41 away from the first drive assembly 42. The upper end of the upper suction pipe 43 and the lower end of the lower suction pipe 44 are respectively connected to the dust removal system 6. The first gripper assembly 45 will grip the newly made sample and move it until the sample is vertically aligned with the upper suction pipe 43. High-pressure air blows the upper surface of the sample through the blow nozzle 431 on the upper suction pipe 43. The upper suction pipe 43 is connected to negative pressure, and the blown dust is sucked into the dust removal system 6 to complete the cleaning of the upper surface of the newly made sample. The high-pressure air and negative pressure are turned off. The first gripper assembly 45 descends and places the sample onto the through hole on the slide plate 41 away from the first drive assembly 42. High-pressure air blows the lower surface of the sample through the blow nozzle 431 on the lower suction pipe 44. At the same time, the lower suction pipe 44 is connected to negative pressure. The dust that falls after the high-pressure air blows in enters the dust removal system 6 through the negative pressure, completing the cleaning of the lower surface of the newly made sample. The high-pressure air and negative pressure are turned off, the upper suction pipe 43 rises, the first drive assembly 42 extends, and the sample moves to a position vertically aligned with the detection connector 411. The drive assembly 412 descends, causing the detection connector 411 to adhere tightly to the upper surface of the sample. The vacuum generator and negative pressure detection device connected to the detection connector 413 determine whether the sample is cracked. The first drive assembly 42 retracts, and the sample is once again vertically aligned with the upper suction pipe 43. The first gripper assembly 45 moves the sample to the steel ring conveyor 5. The conveyor belt 51 delivers the sample to the side of the control button 54, where it is removed manually or by a robotic arm.
[0050] In this embodiment, the sample cleaning and crushing device 4 further includes a sample crushing component, which includes a second drive component 46, an impact head 47, a first brush component 48, a sample ring fixing component 49, a feeding pipe 410, a second brush component 414, and a brush rotation drive component 415. The feeding pipe 410 is connected to the dust removal system 6. The second drive component 46 is used to drive the impact head 47 to move up and down to break the sample in the sample ring. The first brush component 48 moves up and down with the impact head 47 to clean the inner wall of the sample ring. The brush rotation drive component 415 is used to drive the second brush component 414 to rotate and brush the surface of the sample ring. Furthermore, in a preferred embodiment, the sample ring fixing assembly 49 includes a pressure plate and a dust cover. The second drive assembly 46 drives the pressure plate and dust cover to press against the upper surface of the steel ring, thus fixing the steel ring. The second drive assembly 46 drives the impact head 47 and the first brush assembly 48 through the sample piece. The impact head 47 crushes the sample piece and pushes it into the feed pipe 410. During the descent, the first brush assembly 48 sweeps the inner wall of the steel ring. While the second drive assembly 46 drives the impact head 47, the pressure plate remains pressed against the upper surface of the steel ring. The dust cover prevents dust from being carried out when the first brush assembly 48 rises. After the impact head 47 rises to the top, the second brush assembly 414, driven by the brush rotation drive 415, rotates and passes over the upper surface of the sample ring, sweeping and cleaning the upper surface of the sample ring. Throughout the entire crushing process, the feed pipe 410 is connected to the dust removal system 6 and the dust is removed by negative pressure.
[0051] like Figures 2 to 4 As shown, in this embodiment, the rotary grinding device 2 includes a feeding assembly 21, a dosing tablet assembly 22, a grinding mechanism 23, and a third drive assembly 24. The feeding assembly 21 and the dosing tablet assembly 22 are positioned above the grinding mechanism 23 and communicate with the grinding chamber. The third drive assembly 24 drives the grinding mechanism 23 to rotate to grind the sample. A discharge pipe 25 is provided below the grinding mechanism 23, and a counting component is provided on the dosing tablet assembly 22. Further, in a preferred embodiment, the third drive assembly 24 is connected to the drive shaft of the grinding mechanism 23 via a coupling. The drive shaft is connected to a triangular plate, and the third drive assembly 24 drives the triangular plate to move in the horizontal plane.
[0052] In this embodiment, the pressure cap 231 of the grinding mechanism 23 has an inverted conical through hole 2311 connected to the tablet assembly 22. The inverted conical through hole 2311 is inverted conical. Since the tablet may fall onto the upper surface of the grinding ring instead of into the grinding chamber when it enters the grinding mechanism 23, the tablet may not fall into the grinding chamber due to the centrifugal force causing it to rotate along the tube wall and the upward impact force of the grinding ring when grinding starts. In this embodiment, the tablet inlet is separated from the feed inlet, and the pressure cap 231 is also provided with an inverted conical hole. When the grinding starts, the tablet will be quickly crushed and enter the grinding chamber under the action of the inverted conical surface and the grinding ring, thereby improving the utilization rate of the tablet.
[0053] In this embodiment, the feeding assembly 21 includes a hopper 211 and a first driving cylinder 212. The feeding port of the hopper 211 is provided with a feeding cover 213. The first driving cylinder 212 is used to drive the feeding cover 213 to move to open or close the feeding port. An adjusting block 214 is also provided below the feeding cover 213. There is a gap between the adjusting block 214 and the inner wall of the feeding cover 213. The adjusting block 214 plays a guiding role, guiding the high-pressure airflow to flow along the inner wall of the hopper 211 to sweep away the residual material on the inner wall of the hopper 211.
[0054] like Figures 5 to 9 As shown, in this embodiment, the powder tableting device 3 includes a tableting mechanism, which includes an upper pressure plate 31, a mold assembly 32, a linear module 33, a mold feeding assembly 34, a second gripper assembly 35, and the linear module 33 is used to drive the mold assembly 32 to move in multiple positions; the mold feeding assembly 34 is connected to the discharge pipe 25 of the grinding mechanism 23 and is used to feed the ground material into the mold assembly 32; the second gripper assembly 35 is used to transfer the tableted sample ring to the steel ring conveying device 5.
[0055] In this embodiment, the mold assembly 32 includes a mold driving assembly and a mold body. The mold body includes an outer sleeve 321, an inner sleeve 322, and a top shaft 323. An elastic component 324 is sleeved on the outer wall of the top shaft 323, and a ring mechanism 325 is sleeved on the bottom of the top shaft 323. The mold driving assembly is used to drive the top shaft 323 to move up and down, thereby causing the inner sleeve 322 to slide within the outer sleeve 321. The outer sleeve 321 is disposed on the linear module 33.
[0056] In this embodiment, the mold feeding assembly 34 includes a feeding pipe 341 and a vibrator 342. The vibrator 342 is used to vibrate the feeding pipe 341 to achieve rapid material falling. The discharge end of the feeding pipe 341 is funnel-shaped, and the bottom of the discharge end is provided with multiple obliquely arranged discharge holes 3411.
[0057] In this embodiment, the powder tableting device 3 further includes a mold cleaning assembly, which includes a mold cleaning pipe 312 connected to a branch pipe 62 of the dust removal system 6, a second drive cylinder 313, and a blower pipe 314. The second drive cylinder 313 is used to drive the mold cleaning pipe 312 to move up and down, and the blower pipe 314 blows gas onto the mold assembly 32 to clean the mold assembly 32.
[0058] In this embodiment, the powder tableting device 3 also includes a steel ring storage device for storing and retrieving the cleaned steel rings for subsequent recycling.
[0059] When the ground material needs to enter the mold, the linear module 33 drives the mold assembly 32 to move in multiple positions, and the cylinder assembly 343 drives the feed pipe 341 and the vibrator 342 to move up and down. When the cylinder assembly 343 retracts, it drives the feed pipe 341 to rise. At this time, the mold assembly 32 can move to be coaxial with the feed pipe 341. When the mold assembly 32 is coaxial with the feed pipe 341, the cylinder assembly 343 extends and drives the feed pipe 341 to descend and press against the upper surface of the steel ring. At this time, the material discharged from the discharge pipe 25 can enter the cavity formed by the inner sleeve 322 and the top shaft 323 through the feed pipe 341.
[0060] The upper pressure plate 31 is installed on the adjusting bolt 36. The material enters the cavity formed by the inner sleeve 322 and the top shaft 323. The linear module 33 drives the mold assembly 32 to move and is coaxial with the adjusting bolt 36.
[0061] The mold drive assembly pushes the top shaft 323 upward. During the upward movement of the top shaft 323, the elastic component 324 is compressed. The reaction force of the elastic component 324 pushes the inner sleeve 322 upward. The inner sleeve 322 drives the steel ring to stick to the upper pressure plate 31. At the same time, the powder material is squeezed into the steel ring by the top shaft 323 and pressed into a sheet.
[0062] After tableting is completed, the linear module 33 drives the mold assembly 32 to move to a position perpendicular to the second gripper assembly 35. The second gripper assembly 35 transfers the tableted steel ring to the upper surface of the conveyor belt 51 of the steel ring conveying device 5. Then, the linear module 33 drives the mold assembly 32 to move to the same axis as the mold cleaning pipe 312. The second drive cylinder 313 drives the mold cleaning pipe 312 to descend and approach the upper surface of the inner sleeve 322. The blow pipe 314 introduces high-pressure air to blow away the cavity formed by the inner sleeve 322 and the top shaft 323, so that the cavity is clean. The mold cleaning pipe 312 is connected to the dust removal system 6. The dust carried away by the high-pressure air enters the dust removal system 6 through the mold cleaning pipe 312, realizing the self-cleaning of the mold assembly 32.
[0063] In this embodiment, the powder pressing device 3 also includes a pressing plate cleaning mechanism, which includes a suction duct 37, a rotary drive assembly 38, a motor 39, and a cleaning brush 310. The cleaning brush 310 is connected to the motor 39. The rotary drive assembly 38 is used to drive the motor 39 and the cleaning brush 310 to move between the suction duct 37 and the upper pressing plate 31. The suction duct 37 is connected to a branch pipe 62 of the dust removal system 6. When the rotary drive assembly 38 drives the motor 39 and the cleaning brush 310 to move to the surface of the upper pressing plate 31, the motor 39 drives the cleaning brush 310 to rotate and sweep the surface of the upper pressing plate 31. When the rotary drive assembly 38 drives the motor 39 and the cleaning brush 310 to move to the suction duct 37, the suction duct 37 sucks the residual powder swept off into the dust removal system 6, realizing the self-cleaning of the upper pressing plate 31. The cleaning work of the upper pressing plate 31 can be completed efficiently without disassembling the equipment, which greatly improves the work efficiency.
[0064] In this embodiment, the powder tableting device 3 also includes a waste discharge mechanism, which includes a waste pipe 311 and a fourth drive assembly 315. The discharge end of the waste pipe 311 is connected to a branch pipe 62 of the dust removal system 6.
[0065] When it is necessary to clean up residual materials, the external high-pressure airflow is connected to the air inlet of the feed cover 213. The high-pressure airflow blows away the residual materials on the inner wall of the hopper 211 through the gap between the feed cover 213 and the adjusting block 214. After the blowing reaches the preset time, the first drive cylinder 212 drives the feed cover 213 to move to open the feed inlet. At this time, the upper end of the hopper 211 is connected to the atmosphere. The fourth drive component 315 drives the waste pipe 311 to rise and connect with the feed pipe 341 of the mold feeding component 34. Under the action of negative pressure, the airflow passes through the hopper 211, grinding mechanism 23, discharge pipe 25, feed pipe 341 and waste pipe 311 in sequence, blowing the residual materials after grinding into the dust removal system 6, which can realize the rapid cleaning of residual materials.
[0066] like Figure 12 As shown, in this embodiment, the steel ring conveying device 5 includes a conveyor belt 51 and a conveyor belt drive mechanism 52. The conveyor belt drive mechanism 52 is used to drive the conveyor belt 51 to move. Detection switches 53 are provided at both ends of the conveyor belt 51, a control button 54 is provided at one end of the conveyor belt 51, and a positioning plate 55 is provided at the other end of the conveyor belt 51. Furthermore, in a preferred embodiment, the steel ring conveying device 5 also includes an indicator light, which indicates that sample retrieval is required when the indicator light is lit.
[0067] When the sample needs to be sent to the testing equipment after being pressed, the second gripper assembly 35 transfers the pressed sample ring to one end of the conveyor belt 51 (end A in the figure). Driven by the conveyor belt drive mechanism 52, the conveyor belt 51 moves and drives the sample to the other end of the conveyor belt 51 (end B in the figure). When the sample reaches end B of the conveyor belt 51, the detection switch 53 located at end B outputs a signal, and the conveyor belt drive mechanism 52 closes. At this time, the sample can be taken out manually or by a robot.
[0068] When the sample inspection is completed and it needs to be recycled and crushed, the indicator light will illuminate. The sample will be placed at end B of the conveyor belt 51. Press the control button 54, and under the drive of the conveyor belt drive mechanism 52, the conveyor belt 51 will transfer the sample to end A of the conveyor belt 51. After the positioning plate 55 contacts the sample, the detection switch 53 located at end A of the conveyor belt 51 will output a signal, and the conveyor belt drive mechanism 52 will be turned off, completing the sample recycling.
[0069] The above are merely preferred embodiments of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are within its protection scope. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should be considered within its protection scope.
Claims
1. A fully automatic grinding and tablet press machine characterized in that, The machine rack (1) is internally provided with a rotary grinding device (2), a powder tabletting device (3), a sample tablet cleaning and crushing device (4), a steel ring conveying device (5) and a dust removal system (6), the dust removal system (6) comprises a dust suction main machine, a main pipeline (61), a plurality of branch pipelines (62) and a control device, one end of the branch pipeline (62) is connected with the main pipeline (61) through a valve (63), the other end of the branch pipeline (62) is communicated with any one or more of the rotary grinding device (2), the powder tabletting device (3) and the sample tablet cleaning and crushing device (4); the control device is used for controlling the opening and closing of each valve (63) and the dust suction main machine.
2. Fully automatic miller-tablet press according to claim 1, characterized in that The sample tablet cleaning and crushing device (4) comprises a sample tablet cleaning mechanism, the sample tablet cleaning mechanism comprises a sliding plate (41), a first driving assembly (42), an upper dust suction pipe (43), a lower dust suction pipe (44) and a first clamping jaw assembly (45); the upper dust suction pipe (43) and the lower dust suction pipe (44) are provided with blow joints (431); the upper dust suction pipe (43) and the lower dust suction pipe (44) are communicated with the branch pipeline (62) of the dust removal system (6); the first clamping jaw assembly (45) is used for driving the sample tablet to move between different stations; at least one through hole is formed in the sliding plate (41), the first driving assembly (42) is used for driving the sliding plate (41) to move; when the sample tablet needs to be cleaned, the first driving assembly (42) drives the sliding plate (41) to move to the through hole, and the upper dust suction pipe (43) and the lower dust suction pipe (44) are aligned in the vertical direction; the first clamping jaw assembly (45) clamps the sample tablet between the upper dust suction pipe (43) and the lower dust suction pipe (44) or places the sample tablet on the through hole, and the dust blown from the upper and lower surfaces of the sample tablet is sucked into the dust removal system (6) through the upper dust suction pipe (43) and the lower dust suction pipe (44).
3. The fully automatic miller tablet press as claimed in claim 2, wherein, The sample tablet cleaning and crushing device (4) further comprises a sample tablet detection assembly, the sample tablet detection assembly comprises a detection connecting pipe (411) and a driving member (412) for driving the detection connecting pipe (411) to move up and down, and the detection connecting pipe (411) is provided with a detection joint (413) connected with a vacuum generator and a negative pressure detection device.
4. The fully automatic miller tablet press as claimed in claim 1 wherein, The sample tablet cleaning and crushing device (4) further comprises a sample tablet crushing assembly, the sample tablet crushing assembly comprises a second driving assembly (46), an impact head (47), a first brush assembly (48), a sample ring fixing assembly (49), a discharging pipe (410), a second brush assembly (414) and a brush rotating driving member (415), the discharging pipe (410) is communicated with the dust removal system (6), the second driving assembly (46) is used for driving the impact head (47) to move up and down to realize the crushing of the sample tablet in the sample ring, the first brush assembly (48) moves up and down with the impact head (47) to clean the inner wall of the sample ring, and the brush rotating driving member (415) is used for driving the second brush assembly (414) to rotate to sweep the surface of the sample ring.
5. The fully automatic miller tablet press as claimed in claim 1 wherein, The rotary grinding device (2) comprises a feeding assembly (21), a dosing piece assembly (22), a grinding mechanism (23) and a third driving assembly (24), the feeding assembly (21) and the dosing piece assembly (22) are arranged above the grinding mechanism (23) and communicate with a grinding cavity, the third driving assembly (24) drives the grinding mechanism (23) to rotate to realize sample grinding, and a discharge pipe (25) is arranged below the grinding mechanism (23).
6. The fully automatic miller tablet press as claimed in claim 5 wherein, The dosing piece assembly (22) is provided with a counting assembly.
7. The fully automatic miller tablet press as claimed in claim 5 wherein, A reverse taper through hole (2311) connected with the dosing piece assembly (22) is arranged in the gland (231) of the grinding mechanism (23).
8. The fully automatic miller tablet press as claimed in claim 5 wherein, The feeding assembly (21) comprises a hopper (211) and a first driving cylinder (212), a feeding cover (213) is arranged on a feeding port of the hopper (211), the first driving cylinder (212) is used for driving the feeding cover (213) to move to open or close the feeding port, and an adjusting block (214) is further arranged below the feeding cover (213).
9. The fully automatic miller tablet press as claimed in claim 5 wherein, The powder tabletting device (3) comprises a tabletting mechanism, the tabletting mechanism comprises an upper pressing plate (31), a die assembly (32), a linear module (33), a die feeding assembly (34) and a second clamping jaw assembly (35), the linear module (33) is used for driving the die assembly (32) to move at multiple positions; the die feeding assembly (34) is connected with the discharge pipe (25) of the grinding mechanism (23) and is used for feeding the ground material into the die assembly (32); and the second clamping jaw assembly (35) is used for transferring the sample ring after tabletting to the steel ring conveying device (5).
10. The fully automatic miller tablet press as claimed in claim 9 wherein, The die assembly (32) comprises a die driving assembly and a die body, the die body comprises an outer sleeve seat (321), an inner sleeve seat (322) and a top shaft (323), an elastic assembly (324) is arranged on the outer wall of the top shaft (323), a circular ring mechanism (325) is arranged on the bottom of the top shaft (323), the die driving assembly is used for driving the top shaft (323) to move up and down, thereby driving the inner sleeve seat (322) to slide in the outer sleeve seat (321); and the outer sleeve seat (321) is arranged on the linear module (33).
11. The fully automatic miller tablet press as claimed in claim 9 wherein, The die feeding assembly (34) comprises a feeding pipe (341), a vibrator (342) and a cylinder assembly (343), the cylinder assembly (343) is used for driving the feeding pipe (341) and the vibrator (342) to move up and down, the vibrator (342) is used for vibrating the feeding pipe (341) to realize rapid falling of the material, the discharge end of the feeding pipe (341) is funnel-shaped, and a plurality of discharge holes (3411) are arranged at the bottom of the discharge end.
12. The fully automatic miller tablet press as claimed in claim 9 wherein, The powder tabletting device (3) further comprises a die cleaning assembly, the die cleaning assembly comprises a die cleaning pipe (312) connected with a branch pipe (62) of the dust removal system (6), a second driving cylinder (313) and a blowing pipe (314); the second driving cylinder (313) is used to drive the die cleaning pipe (312) to move up and down, and the blowing pipe (314) blows gas to the die assembly (32) to clean the die assembly (32).
13. The fully automatic miller tablet press as claimed in claim 9 wherein, The powder tabletting device (3) further comprises a pressing plate cleaning mechanism, the pressing plate cleaning mechanism comprises a dust suction air pipe (37), a rotary driving assembly (38), a motor (39) and a cleaning brush (310), the cleaning brush (310) is connected with the motor (39), the rotary driving assembly (38) is used to drive the motor (39) and the cleaning brush (310) to move between the dust suction air pipe (37) and the upper pressing plate (31), and the dust suction air pipe (37) is connected with a branch pipe (62) of the dust removal system (6); when the rotary driving assembly (38) drives the motor (39) and the cleaning brush (310) to move to the surface of the upper pressing plate (31), the motor (39) drives the cleaning brush (310) to rotate and sweep the surface of the upper pressing plate (31); when the rotary driving assembly (38) drives the motor (39) and the cleaning brush (310) to move to the dust suction air pipe (37), the dust suction air pipe (37) sucks the residual powder swept down into the dust removal system (6).
14. The fully automatic miller tablet press as claimed in claim 13 wherein, The powder tabletting device (3) further comprises a waste discharge mechanism, the waste discharge mechanism comprises a waste pipe (311) and a fourth driving assembly (315), the waste pipe (311) is communicated with a branch pipe (62) of the dust removal system (6) at a discharging end, when it is necessary to clean residual material, the fourth driving assembly (315) drives the waste pipe (311) to ascend and be communicated with a feeding pipe (341) of the die feeding assembly (34), and the residual material after grinding is sucked into the dust removal system (6).
15. The fully automatic miller tablet press as claimed in claim 1 wherein, The steel ring conveying device (5) comprises a conveying belt (51) and a conveying belt driving mechanism (52), the conveying belt driving mechanism (52) is used to drive the conveying belt (51) to move, detection switches (53) are arranged at both ends of the conveying belt (51), a control button (54) is arranged at one end of the conveying belt (51), and a positioning plate (55) is arranged at the other end of the conveying belt (51).
16. Fully automatic mill and tablet press according to any of claims 1 to 15, characterized in that The main pipe (61) of the dust removal system (6) is provided with a pressure detection sensor (7).
Citation Information
Patent Citations
Automatic tablet press
CN207888888U
Sample wafer manufacturing device for material detection and analysis
CN214749249U