Granularity detection device for broken stone produced by glass fiber powder
By designing an automatic wiping and cleaning mechanism, the problem of dust accumulation affecting detection accuracy was solved, and the camera lens cleaning during the production of glass fiber powder was automated, improving the continuity and accuracy of detection.
Patent Information
- Application Number
- CN202423119807.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Dust easily accumulates on the surface of camera lenses, affecting the accuracy of particle size detection during the production of fiberglass powder, requiring frequent manual cleaning.
A detection device including a wiping mechanism and a cleaning mechanism was designed. The device uses a servo motor to drive a wiping cloth to automatically wipe the camera lens, and removes stains through a rinsing nozzle and dries the lens with a heating wire, thus achieving automated cleaning.
It enables automatic cleaning of camera lenses, improves detection accuracy, reduces manual intervention, and ensures the continuity and reliability of detection.
Smart Images

Figure CN223742250U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the granulometry detection technical field, specifically a kind of glass fiber powder production broken stone granulometry detection device. BACKGROUND
[0002] In the production process of glass fiber raw material, the ore granularity is different, which will form stratification, and the stratification phenomenon will cause the quality fluctuation of powder, and then affect the drawing probability. Introduce broken stone in the ore crushing process. Size image detection analysis device, real-time analysis of broken stone granularity, when the granularity is out of the early warning range, the computer alarm prompts the operator to control.
[0003] The size image detection analysis device uses a camera to capture the image of the broken stone on the conveyor belt. The captured target is converted into an image signal and transmitted to a dedicated image processing system. The system then converts the image information into a digital signal based on pixel distribution, brightness, color, etc. and performs various operations to extract the characteristics of the target. Then, according to the result of the judgment, the device action in the field is controlled.
[0004] During the detection process, dust particles are easily deposited on the surface of the camera lens, which negatively affects the imaging quality of the camera. This makes it difficult for the image processing system to convert image information into a digital signal based on pixel distribution, brightness, color, etc., which affects the accuracy of the detection. Therefore, workers often need to clean the camera lens, which is inconvenient to use. UTILITY MODEL CONTENT
[0005] The utility model aims to provide a kind of glass fiber powder production broken stone granulometry detection device to solve the problem that dust is easily attached to the surface of the lens in the prior art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of glass fiber powder production broken stone granulometry detection device, including positioning support, the positioning support is equipped with positioning clamping groove, the positioning support is fixedly installed with connecting seat, the detection camera is fixedly installed in the positioning clamping groove, the camera lens is fixedly installed on the detection camera, the connecting seat is installed with wiping mechanism, the wiping mechanism includes rotating seat that is rotatably connected on connecting seat, the rotating seat is fixedly installed with bracket, the bracket is rotatably installed with movable shaft, the wiping mirror cloth is fixedly installed on the movable shaft upper end, the rotating seat one side is fixedly installed with servo motor, the output end of servo motor is fixedly installed with transmission shaft, the rotating seat is rotatably installed with driving shaft, the wiping mechanism one side is fixedly installed with cleaning mechanism.
[0007] Preferably, the transmission shaft is provided with a first clutch, the driving shaft is provided with a second clutch, the movable shaft, transmission shaft and driving shaft are all provided with helical gears, and the helical gears are meshed together.
[0008] Preferably, the rotating seat is provided with a bearing, the driving shaft is rotatably installed on the rotating seat through the bearing, and the upper end of the driving shaft is fixedly installed on the connecting seat.
[0009] Preferably, the wiping cloth is movably installed above the bracket through a movable shaft, the bottom of the bracket is provided with a holder, and the transmission shaft is rotatably installed below the bracket through the holder.
[0010] Preferably, the cleaning mechanism comprises a connecting column fixedly installed on the positioning support, a cleaning cabin is fixedly installed on the connecting column, a shielding curtain is arranged at the inlet of the cleaning cabin, a flushing nozzle and an electric heating wire are fixedly installed in the cleaning cabin, and a drain pipe is fixedly installed at the bottom of the cleaning cabin.
[0011] Preferably, a docking port is arranged at the bottom of the cleaning cabin, and the drain pipe is connected to the bottom of the cleaning cabin through the docking port.
[0012] Preferably, the cleaning cabin is fixedly installed on one side of the wiping mechanism through the connecting column, a clamping groove is arranged at the bottom of the cleaning cabin, the flushing nozzle is installed in the cleaning cabin through the clamping groove, and a water conveying pipeline is connected to the flushing nozzle.
[0013] Compared with the prior art, the utility model has the advantages that:
[0014] 1. In the application, after the second clutch is engaged, the servo motor drives the transmission shaft to rotate, and then the rotating seat rotates. The movement of the rotating seat drives the wiping cloth on the bracket to move to below the camera lens. Then, the engagement of the first clutch is controlled, so that the servo motor can drive the transmission shaft to rotate. The rotation of the transmission shaft drives the movable shaft to rotate, and the rotation of the movable shaft makes the wiping cloth rotate and wipe the camera lens, so as to realize automatic cleaning of the camera lens, thereby replacing the need for manual cleaning.
[0015] 2. In the application, during the process that the wiping cloth rotates to below the flushing nozzle, the flushing nozzle is controlled to release cleaning agent, so as to effectively remove stains on the surface of the wiping cloth. Then, the wiping cloth is rotated to below the electric heating wire, and the heat generated by the electric heating wire is used for drying treatment, so as to ensure the dryness of the wiping cloth and facilitate subsequent use. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the local structure of the utility model;
[0018] Figure 3 It is a schematic diagram of the wiping mechanism of the utility model;
[0019] Figure 4 It is a schematic view of the cleaning mechanism of the utility model.
[0020] In the drawing, the reference signs are as follows: 1, positioning support; 2, positioning clamping groove; 3, detection camera; 4, connecting seat; 5, camera lens; 6, wiping mechanism; 601, wiping mirror cloth; 602, bracket; 603, movable shaft; 604, transmission shaft; 605, first clutch; 606, rotating seat; 607, servo motor; 608, second clutch; 609, driving shaft; 7, cleaning mechanism; 701, connecting support column; 702, cleaning cabin body; 703, drain pipe; 704, shielding curtain; 705, electric heating wire; 706, flushing spray head. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0022] As shown in Figure 1 and Figure 2 The utility model provides a kind of glass fiber powder production gravel granularity detection device technical solutions, including positioning support 1, positioning support 1 is equipped with positioning clamping groove 2, positioning support 1 is fixedly installed with connecting seat 4, positioning clamping groove 2 is fixedly installed with detection camera 3 in, detection camera 3 is fixedly installed with camera lens 5, connecting seat 4 is installed with wiping mechanism 6, wiping mechanism 6 side is fixedly installed with cleaning mechanism 7, by the cooperation of wiping mechanism 6 and cleaning mechanism 7, worker can be replaced to camera lens 5 cleaning.
[0023] As shown in Figure 2 and Figure 3 Wiping mechanism 6 includes rotating seat 606 rotatably connected on connecting seat 4, rotating seat 606 is fixedly installed with bracket 602, bracket 602 is rotatably installed with movable shaft 603, movable shaft 603 upper end is fixedly installed with wiping mirror cloth 601, rotating seat 606 side is fixedly installed with servo motor 607, servo motor 607 output end is fixedly installed with transmission shaft 604, rotating seat 606 is rotatably installed with driving shaft 609, transmission shaft 604 is equipped with first clutch 605, driving shaft 609 is equipped with second clutch 608, movable shaft 603, transmission shaft 604 and driving shaft 609 are all equipped with helical gear, and helical gear is meshed together two by two.
[0024] Specifically, when the second clutch 608 completes the engagement action, the servo motor 607 can start to drive the drive shaft 609 to rotate. With the rotation of the drive shaft 609, it will further promote the rotation of the rotating seat 606 to start. Once the rotating seat 606 starts to rotate, it can drive the wiping cloth 601 on the bracket 602 to move to the position below the camera lens 5. After the wiping cloth 601 successfully moves to the position below the camera lens 5, the first clutch 605 can be controlled to engage. Once the first clutch 605 engages, the servo motor 607 can drive the transmission shaft 604 to rotate. The rotation of the transmission shaft 604 will drive the movable shaft 603 to rotate. The rotation of the movable shaft 603 will make the wiping cloth 601 rotate closely to the camera lens 5, thereby effectively replacing the manual cleaning work and ensuring the cleanliness of the camera lens 5.
[0025] Specifically, the cleaning mechanism 7 includes a connecting column 701 fixedly installed on the positioning support 1, a cleaning cabin 702 fixedly installed on the connecting column 701, a shielding curtain 704 arranged at the inlet of the cleaning cabin 702, a flushing nozzle 706 and an electric heating wire 705 fixedly installed in the cleaning cabin 702, a drain pipe 703 fixedly installed at the bottom of the cleaning cabin 702, and a docking port arranged at the bottom of the cleaning cabin 702,
[0026] Specifically, when the wiping cloth 601 is rotated to the position below the flushing nozzle 706, the flushing nozzle 706 can be controlled to spray an appropriate amount of cleaning agent. The stains attached to the surface of the wiping cloth 601 can be removed to ensure that it reaches a clean state. After the stains on the surface of the wiping cloth 601 are washed away, the next operation is to rotate the wiping cloth 601 on the bracket 602 to the position directly below the electric heating wire 705. At this time, the electric heating wire 705 will start to work and release heat. The heat acts to quickly dry the wiping cloth 601, so that it becomes dry. In this way, the wiping cloth 601 can maintain the best cleaning and dry state when used next time, providing convenience for users.
[0027] Working principle: when in use, the second clutch 608 can be controlled to engage, after the second clutch 608 engages, the servo motor 607 can drive the driving shaft 609 to rotate, after the driving shaft 609 rotates, it will drive the rotating seat 606 to rotate, after the rotating seat 606 rotates, it can drive the wiping cloth 601 on the bracket 602 to move to below the camera lens 5, after the wiping cloth 601 moves to below the camera lens 5, the first clutch 605 can be controlled to engage, after the first clutch 605 engages, the servo motor 607 can drive the transmission shaft 604 to rotate, after the transmission shaft 604 rotates, it will drive the movable shaft 603 to rotate, after the movable shaft 603 rotates, it will drive the wiping cloth 601 to rotate and wipe against the camera lens 5, so as to replace the worker to clean the camera lens 5, after the camera lens 5 is cleaned, the wiping cloth 601 on the bracket 602 can be controlled to rotate to below the flushing nozzle 706, after the wiping cloth 601 rotates to below the flushing nozzle 706, the flushing nozzle 706 can be controlled to spray cleaning agent, so as to flush the stains on the surface of the wiping cloth 601 clean, after the stains on the surface of the wiping cloth 601 are flushed clean, the wiping cloth 601 on the bracket 602 can be controlled to rotate to below the electric heating wire 705, the heat generated by the electric heating wire 705 can dry the wiping cloth 601, which is convenient for next use.
[0028] It is apparent for those skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all aspects as illustrative and not restrictive, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and range of equivalents of the elements of the claims are intended to be embraced therein. Any reference signs in the claims should not be considered as limiting the claims involved.
Claims
1. A glass fiber powder production gravel particle size detection device, comprising a positioning support (1), a positioning clamping groove (2) is arranged on the positioning support (1), and a connecting seat (4) is fixedly installed on the positioning support (1), characterized in that: The positioning slot (2) is fixedly installed with a detection camera (3), the detection camera (3) is fixedly installed with a camera lens (5), the connecting seat (4) is installed with a wiping mechanism (6), the wiping mechanism (6) comprises a rotating seat (606) rotatably connected to the connecting seat (4), a bracket (602) is fixedly installed on the rotating seat (606), a movable shaft (603) is rotatably installed on the bracket (602), a wiping cloth (601) is fixedly installed on the upper end of the movable shaft (603), a servo motor (607) is fixedly installed on one side of the rotating seat (606), a transmission shaft (604) is fixedly installed on the output end of the servo motor (607), a driving shaft (609) is rotatably installed on the rotating seat (606), and a cleaning mechanism (7) is fixedly installed on one side of the wiping mechanism (6).
2. The glass fiber powder production gravel particle size detection device according to claim 1, characterized in that: The transmission shaft (604) is provided with a first clutch (605), the driving shaft (609) is provided with a second clutch (608), the movable shaft (603), the transmission shaft (604) and the driving shaft (609) are all provided with bevel gears, and the bevel gears are meshed together in pairs.
3. The glass fiber powder production rock particle size detection device according to claim 2, characterized in that: The rotating seat (606) is provided with a bearing, the driving shaft (609) is rotatably installed on the rotating seat (606) through the bearing, and the upper end of the driving shaft (609) is fixedly installed on the connecting seat (4).
4. The glass fiber powder production rock particle size detection device according to claim 3, characterized in that: The wiping cloth (601) is movably installed above the bracket (602) through the movable shaft (603), the bottom of the bracket (602) is provided with a retaining frame, and the transmission shaft (604) is rotatably installed below the bracket (602) through the retaining frame.
5. The glass fiber powder production rock particle size detection device according to claim 4, characterized in that: The cleaning mechanism (7) comprises a connecting column (701) fixedly installed on the positioning support (1), the connecting column (701) is fixedly installed with a cleaning cabin (702), the cleaning cabin (702) is provided with a shielding curtain (704) at the inlet, the cleaning cabin (702) is fixedly installed with a flushing nozzle (706) and an electric heating wire (705) inside, and the bottom of the cleaning cabin (702) is fixedly installed with a drain pipe (703).
6. The glass fiber powder production rock particle size detection device according to claim 5, characterized in that: The bottom of the cleaning cabin (702) is provided with a docking port, and the drain pipe (703) is connected to the bottom of the cleaning cabin (702) through the docking port.
7. The glass fiber powder production rock particle size detection device according to claim 5, characterized in that: The cleaning cabin (702) is fixedly installed on one side of the wiping mechanism (6) through the connecting column (701), the bottom of the cleaning cabin (702) is provided with a clamping groove, the flushing nozzle (706) is installed in the cleaning cabin (702) through the clamping groove, and the flushing nozzle (706) is connected with a water supply pipeline.