Pile machine electric box controller

Abstract

The embodiment of the utility model discloses a piling machine electric box controller which comprises a self-control circuit, a main control circuit and a piling machine control circuit which are connected in sequence, the piling machine control circuit is used for being connected with a piling machine, and the self-control circuit is used for outputting an action signal based on the key pressing action of a user. The main control circuit is used for outputting a first operation control signal, the pile machine control circuit is used for outputting a first execution control signal, and the first execution control signal is used for controlling the states of a main machine, an auxiliary machine, a paddle pump and a water pump in the pile machine; by means of the design, a control circuit is simplified, wiring is more convenient and simpler, the speed and accuracy of fault positioning and eliminating are remarkably improved, therefore, the labor intensity of operators is effectively relieved, the working efficiency of the pile foundation punching pile driver is improved, the personal safety of the operators is guaranteed to a certain degree, and meanwhile the working efficiency of the operators is improved. And the difficulty and time for handling problems are greatly reduced, and a powerful guarantee is provided for smooth operation of the pile machine.

Description

Technical Field

[0001] This utility model relates to the field of electronic circuit technology, and in particular to a pile driver electrical box controller. Background Technology

[0002] During pile driving operations, the efficiency of pile foundation drilling and pile driving machines is closely related to the labor intensity and safety of the operators.

[0003] Traditional pile driver electrical control relies on complex distribution box control circuits, which not only leads to cumbersome wiring and difficulty in fault location, but also increases the workload and risk for operators.

[0004] Specifically, the complex control circuits make it difficult for operators to quickly and accurately locate and resolve problems when malfunctions occur, thus prolonging downtime and reducing work efficiency. At the same time, the cumbersome operating procedures may also pose a potential threat to the personal safety of operators. Utility Model Content

[0005] Based on this, it is necessary to propose a pile driver electrical box controller to address the above problems. This controller not only simplifies the control circuit and makes wiring more convenient and concise, but also significantly improves the speed and accuracy of fault location and troubleshooting. Therefore, it effectively reduces the labor intensity of operators, improves the working efficiency of pile foundation drilling and pile driving machines, and to a certain extent protects the personal safety of operators. At the same time, the difficulty and time of handling problems are greatly reduced, providing a strong guarantee for the smooth operation of pile drivers.

[0006] To achieve the above objectives, this utility model provides a pile driver electrical box controller, which includes an independent control circuit, a main control circuit, and a pile driver control circuit connected in sequence.

[0007] The pile driver control circuit is used to connect to the pile driver;

[0008] The self-control circuit is used to output action signals based on the user's key presses;

[0009] The main control circuit is used to receive the action signal and output the first operation control signal;

[0010] The pile driver control circuit is used to receive the first operation control signal and output the first execution control signal. The first execution control signal is used to control the status of the main unit, auxiliary unit, paddle pump and water pump in the pile driver.

[0011] Optionally, the pile driver control circuit includes a first chip, a first capacitor, a first relay, a second relay, a third relay, a fourth relay, a fifth relay, a sixth relay, a seventh relay, an eighth relay, a first varistor, a second varistor, a third varistor, a fourth varistor, a fifth varistor, a sixth varistor, a seventh varistor, an eighth varistor, a first connector, and a second connector.

[0012] The ninth pin of the first chip is connected to one end of the first capacitor, the tenth pin of the first chip is connected to the other end of the first capacitor, the eleventh pin of the first chip is connected to the second end of the eighth relay, the third end of the eighth relay is connected to one end of the eighth varistor and the third pin of the first connector, the fourth end of the eighth relay is connected to the other end of the eighth varistor, the second pin of the first connector, and the first pin of the second connector, the twelfth pin of the first chip is connected to the second end of the seventh relay, and the third end of the seventh relay is connected to one end of the seventh varistor and the fourth pin of the first connector. The fourth terminal of the relay is connected to the other end of the seventh varistor, the second pin of the first connector, and the first pin of the second connector, respectively. The thirteenth pin of the first chip is connected to the second terminal of the sixth relay. The third terminal of the sixth relay is connected to one end of the sixth varistor and the fifth pin of the first connector, respectively. The fourth terminal of the sixth relay is connected to the other end of the sixth varistor, the second pin of the first connector, and the first pin of the second connector, respectively. The fourteenth pin of the first chip is connected to the second terminal of the fifth relay. The third terminal of the fifth relay is connected to one end of the fifth varistor and the sixth pin of the first connector, respectively. The fourth terminal of the fifth relay is connected to the other end of the fifth varistor, the second pin of the first connector, and the first pin of the second connector, respectively. The fifteenth pin of the first chip is connected to the second terminal of the fourth relay. The third terminal of the fourth relay is connected to one end of the fourth varistor and the seventh pin of the first connector, respectively. The fourth terminal of the fourth relay is connected to the other end of the fourth varistor, the second pin of the first connector, and the first pin of the second connector, respectively. The sixteenth pin of the first chip is connected to the second terminal of the third relay. The third terminal of the third relay is connected to one end of the third varistor and the eighth pin of the first connector, respectively. The fourth terminal of the third relay is connected to the other end of the third varistor, the second pin of the first connector, and the first pin of the second connector, respectively. The seventeenth pin of the first chip is connected to the second terminal of the second relay. The third terminal of the second relay is connected to one end of the second varistor and the ninth pin of the first connector, respectively. The fourth terminal of the second relay is connected to the other end of the second varistor, the second pin of the first connector, and the first pin of the second connector, respectively. The eighteenth pin of the first chip is connected to the second terminal of the first relay. The third terminal of the first relay is connected to one end of the first varistor and the tenth pin of the first connector, respectively.The fourth terminal of the first relay is connected to the other end of the first varistor, the second pin of the first connector, and the first pin of the second connector, respectively. The second pin of the second connector is connected to the first pin of the first connector.

[0013] The tenth pin of the first chip, the first terminal of the first relay, the first terminal of the second relay, the first terminal of the third relay, the first terminal of the fourth relay, the first terminal of the fifth relay, the first terminal of the sixth relay, the first terminal of the seventh relay, and the first terminal of the eighth relay are all connected to a DC power supply. The first pin and the second pin of the second connector are both connected to an AC power supply. The ninth pin of the first chip is grounded.

[0014] The third to tenth pins of the first connector are all used for connection with the piling machine;

[0015] The first to eighth pins of the first chip are all connected to the main control circuit.

[0016] Optionally, the pile driver electrical box controller further includes a wireless communication control circuit;

[0017] The wireless communication control circuit is connected to the main control circuit.

[0018] The wireless communication control circuit is used to acquire wireless communication data and output wireless communication signals based on remote control performed by the user on the terminal.

[0019] The main control circuit is used to receive the wireless communication signal and output a second operation control signal;

[0020] The pile driver control circuit is used to receive the second operation control signal and output the second execution control signal. The second execution control signal is used to control the status of the main unit, auxiliary unit, paddle pump and water pump in the pile driver.

[0021] Optionally, the wireless communication control circuit includes a second chip, a third chip, a second capacitor, a first resistor, a second resistor, a third resistor, a fourth resistor, a first diode, a second diode, and a third connector;

[0022] The sixth pin of the second chip is connected to one end of the third resistor and one end of the fourth resistor, respectively. The seventh pin of the second chip is connected to one end of the first resistor and one end of the second resistor, respectively. The eighth pin of the second chip is connected to one end of the second capacitor. The other end of the second capacitor is connected to the other end of the first resistor, the anode of the first diode, and the anode of the second diode, respectively. The cathode of the first diode is connected to the other end of the second resistor and the second pin of the third connector, respectively. The second pin of the third connector is connected to the third pin of the third chip, respectively. The cathode of the second diode is connected to the other end of the third resistor and the first pin of the third connector, respectively. The first pin of the third connector is connected to the fourth pin of the third chip.

[0023] The eighth pin of the second chip, the other end of the fourth resistor, and the first pin of the third chip are all connected to a DC power supply, while the second pin of the second chip, the other end of the second capacitor, and the second pin of the third chip are all grounded.

[0024] The first to fourth pins of the second chip are all connected to the main control circuit.

[0025] Optionally, the pile driver electrical box controller further includes a remote control circuit;

[0026] The remote control circuit is connected to the main control circuit;

[0027] The remote control circuit is used to acquire infrared signals and output baseband signals based on short-range control performed by the user on the remote control.

[0028] The main control circuit is used to receive the baseband signal and output a third operation control signal;

[0029] The pile driver control circuit is used to receive the third operation control signal and output the third execution control signal. The third execution control signal is used to control the status of the main unit, auxiliary unit, paddle pump and water pump in the pile driver.

[0030] Optionally, the remote control circuit includes a fourth chip;

[0031] The second pin of the fourth chip is connected to a DC power supply, and the first pin of the fourth chip is grounded.

[0032] The third to fourteenth pins of the fourth chip are all connected to the main control circuit.

[0033] Optionally, the pile driver electrical box controller further includes a buzzer notification circuit;

[0034] The buzzer prompting circuit is connected to the main control circuit;

[0035] The main control circuit is used to receive the action signal and output a first buzzer prompt signal;

[0036] The buzzer prompting circuit is used to receive the first buzzer prompting signal and control the state of the buzzer in the buzzer prompting circuit;

[0037] And / or,

[0038] The pile driver electrical control box also includes an indicator light circuit;

[0039] The indicator light circuit is connected to the main control circuit;

[0040] The main control circuit is used to receive the action signal and output the first indicator light signal;

[0041] The indicator light circuit is used to receive the first indicator light signal and control the state of the indicator light in the indicator light circuit.

[0042] Optionally, the pile driver electrical control box controller further includes a monitoring circuit;

[0043] The monitoring circuit is connected to the main control circuit;

[0044] The monitoring circuit is used to monitor the protection status of the main unit, auxiliary unit, paddle pump and water pump in the pile driver assembly based on external devices, and output monitoring signals;

[0045] The main control circuit is used to receive the monitoring signal and output a second buzzer signal.

[0046] The buzzer prompting circuit is used to receive the second buzzer prompting signal and control the state of the buzzer in the buzzer prompting circuit;

[0047] And / or,

[0048] The main control circuit is used to receive the monitoring signal and output the second indicator light signal;

[0049] The indicator light circuit is used to receive the second indicator light signal and control the state of the indicator light in the indicator light circuit.

[0050] Optionally, the main control circuit includes a microcontroller chip, a third capacitor, a fourth capacitor, a fifth capacitor, a sixth capacitor, a fifth resistor, a sixth resistor, a seventh resistor, an eighth resistor, a ninth resistor, a tenth resistor, a twentieth resistor, a twenty-first resistor, a twenty-second resistor, a twenty-third resistor, a twenty-fourth resistor, a twenty-fifth resistor, a twenty-sixth resistor, a twenty-seventh resistor, a twenty-eighth resistor, a twenty-ninth resistor, a thirtieth resistor, a thirty-first resistor, a thirty-second resistor, a thirty-third resistor, a first transistor, a second transistor, a first crystal oscillator, and a fourth connector;

[0051] The first pin of the microcontroller chip is connected to one end of the third capacitor and one end of the fourth capacitor, respectively. The other end of the third capacitor is connected to the other end of the fourth capacitor. The second pin of the microcontroller chip is connected to one end of the twenty-second resistor. The other end of the twenty-second resistor is connected to the fifth pin of the fourth connector. The third pin of the microcontroller chip is connected to one end of the twenty-third resistor. The other end of the twenty-third resistor is connected to the sixth pin of the fourth connector. The fourth pin of the microcontroller chip is connected to one end of the twenty-fourth resistor. The other end of the twenty-fourth resistor is connected to the seventh pin of the fourth connector. The fifth pin of the microcontroller chip is connected to the first crystal oscillator. One end of the first crystal oscillator is connected to one end of the fifth capacitor. The sixth pin of the microcontroller chip is connected to the other end of the first crystal oscillator and one end of the sixth capacitor. The other end of the sixth capacitor is connected to the other end of the fifth capacitor. The fourteenth pin of the microcontroller chip is connected to the eighth pin of the fourth connector. The fifteenth pin of the microcontroller chip is connected to the ninth pin of the fourth connector. The sixteenth pin of the microcontroller chip is connected to the tenth pin of the fourth connector. The seventeenth pin of the microcontroller chip is connected to the eleventh pin of the fourth connector. The eighteenth pin of the microcontroller chip is connected to the twelfth pin of the fourth connector. The nineteenth pin of the microcontroller chip is connected to... The thirteenth pin of the fourth connector is connected; the twentieth pin of the microcontroller chip is connected to the fourteenth pin of the fourth connector; the twenty-first pin of the microcontroller chip is connected to one end of the thirty-second resistor; the other end of the thirty-second resistor is connected to the base of the first transistor; the collector of the first transistor is connected to the fifteenth pin of the fourth connector; the twenty-second pin of the microcontroller chip is connected to one end of the thirty-third resistor; the other end of the thirty-third resistor is connected to the base of the second transistor; the collector of the second transistor is connected to the sixteenth pin of the fourth connector; and the fifty-fifth pin of the microcontroller chip is connected to the fifth resistor. One end of the ninth resistor is connected to the first pin of the fourth connector. The fifty-sixth pin of the microcontroller chip is connected to one end of the sixth resistor and one end of the tenth resistor. The other end of the tenth resistor is connected to the second pin of the fourth connector. The sixty-first pin of the microcontroller chip is connected to one end of the seventh resistor and one end of the twentieth resistor. The other end of the twentieth resistor is connected to the third pin of the fourth connector. The sixty-second pin of the microcontroller chip is connected to one end of the eighth resistor and one end of the twentieth resistor. The other end of the twentieth resistor is connected to the fourth pin of the fourth connector.The other end of the eighth resistor is connected to the other ends of the seventh resistor, the sixth resistor, and the fifth resistor, respectively.

[0052] The thirteenth, thirty-second, and sixty-fourth pins of the microcontroller chip, as well as the other end of the eighth resistor, are all connected to a DC power supply. The twelfth, thirty-first, sixtieth, and sixty-third pins of the microcontroller chip, as well as the other end of the third capacitor, the other end of the fifth capacitor, the emitter of the first transistor, and the emitter of the second transistor are all grounded.

[0053] The first to seventh pins of the fourth connector are all connected to the self-control circuit. The eighth to fourteenth pins of the fourth connector, as well as the twenty-first and twenty-second pins of the microcontroller chip, are all connected to the indicator light circuit. The twenty-third to thirtieth pins and the thirty-third to thirty-sixth pins of the microcontroller chip are all connected to the remote control circuit. The thirty-seventh to thirty-ninth pins of the microcontroller chip are all connected to the monitoring circuit. The fifty-second pin of the microcontroller chip is connected to the buzzer indicator circuit. The fifty-seventh to fifty-ninth pins of the microcontroller chip are all connected to the wireless communication control circuit.

[0054] Optionally, the pile driver electrical control box further includes a DC power supply, which is a conversion circuit;

[0055] The conversion circuit is connected to the self-control circuit, the main control circuit, the pile driver control circuit, the wireless communication control circuit, the remote control circuit, the indicator light circuit, the buzzer indicator circuit, and the monitoring circuit.

[0056] The conversion circuit is used to connect to an AC power source;

[0057] The conversion circuit is used to receive AC power from the AC power source, output a first DC power and a second DC power, and use the first DC power to power the monitoring circuit, and use the second DC power to power the self-control circuit, the main control circuit, the pile driver control circuit, the wireless communication control circuit, the remote control circuit, the indicator light circuit, the buzzer indicator circuit, and the monitoring circuit.

[0058] The present invention provides the following advantages: The aforementioned pile driver electrical control box controller comprises a self-control circuit, a main control circuit, and a pile driver control circuit connected in sequence. The pile driver control circuit connects to the pile driver. The self-control circuit outputs action signals based on user button presses. The main control circuit receives the action signals and outputs a first operation control signal. The pile driver control circuit receives the first operation control signal and outputs a first execution control signal. The first execution control signal controls the status of the main unit, auxiliary unit, paddle pump, and water pump in the pile driver. In other words, by designing the self-control circuit, main control circuit, and pile driver control circuit, the pile driver electrical control box controller achieves clear and simplified control logic. The self-control circuit can... Based on the user's key presses, the main control circuit outputs action signals. The main control circuit receives these signals and outputs the first operation control signal. The pile driver control circuit further receives the first operation control signal and converts it into the first execution control signal to precisely control the status of the main unit, auxiliary unit, paddle pump, and water pump in the pile driver. This design not only simplifies the control circuit and makes wiring more convenient and concise, but also significantly improves the speed and accuracy of fault location and troubleshooting. Therefore, this application effectively reduces the labor intensity of operators, improves the working efficiency of pile foundation drilling and pile driving machines, and to a certain extent protects the personal safety of operators. At the same time, the difficulty and time of handling problems are greatly reduced, providing a strong guarantee for the smooth operation of pile drivers. Attached Figure Description

[0059] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0060] in:

[0061] Figure 1 This is a schematic diagram of a pile driver electrical control box controller in an embodiment of this application. Figure 1 ;

[0062] Figure 2 This is a schematic diagram of the pile driver control circuit in an embodiment of this application;

[0063] Figure 3 This is a schematic diagram of the pile driver electrical control box controller in the embodiments of this application. Figure 2 ;

[0064] Figure 4 This is a schematic diagram of the wireless communication control circuit in an embodiment of this application;

[0065] Figure 5This is a schematic diagram of the pile driver electrical control box controller in the embodiments of this application. Figure 3 ;

[0066] Figure 6 This is a schematic diagram of the remote control circuit in an embodiment of this application;

[0067] Figure 7 This is a schematic diagram of the pile driver electrical control box controller in the embodiments of this application. Figure 4 ;

[0068] Figure 8 This is a schematic diagram of the pile driver electrical control box controller in the embodiments of this application. Figure 5 ;

[0069] Figure 9 This is a schematic diagram of the main control circuit in an embodiment of this application;

[0070] Figure 10 This is a schematic diagram of the pile driver electrical control box controller in the embodiments of this application. Figure 6 ;

[0071] Figure 11 This is a schematic diagram of the conversion circuit in an embodiment of this application;

[0072] Figure 12 This is a schematic diagram of the buzzer prompting circuit in an embodiment of this application;

[0073] Figure 13 This is a schematic diagram of the monitoring circuit in an embodiment of this application. Detailed Implementation

[0074] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0075] During pile driving operations, the efficiency of pile foundation drilling and pile driving machines is closely related to the labor intensity and safety of the operators.

[0076] Traditional pile driver electrical control relies on complex distribution box control circuits, which not only leads to cumbersome wiring and difficulty in fault location, but also increases the workload and risk for operators.

[0077] Specifically, the complex control circuits make it difficult for operators to quickly and accurately locate and resolve problems when malfunctions occur, thus prolonging downtime and reducing work efficiency. At the same time, the cumbersome operating procedures may also pose a potential threat to the personal safety of operators.

[0078] To address the aforementioned issues, this application proposes a pile driver electrical control box controller, which not only simplifies the control circuit and makes wiring more convenient and concise, but also significantly improves the speed and accuracy of fault location and troubleshooting. Therefore, it effectively reduces the labor intensity of operators, improves the working efficiency of pile foundation drilling and pile driving machines, and to a certain extent ensures the personal safety of operators. At the same time, the difficulty and time required to handle problems are greatly reduced, providing a strong guarantee for the smooth operation of pile drivers. The specific implementation principle will be described in detail in the following embodiments.

[0079] Please see Figure 1 This is a schematic diagram of a pile driver electrical control box controller in an embodiment of this application. Figure 1 The pile driver electrical control box includes a self-control circuit 110, a main control circuit 120, and a pile driver control circuit 130 connected in sequence.

[0080] The pile driver control circuit 130 is used to connect to the pile driver 140.

[0081] In one feasible implementation, the self-control circuit 110 is used to output an action signal based on the user's key press action; the main control circuit 120 is used to receive the action signal and output a first operation control signal; the pile driver control circuit 130 is used to receive the first operation control signal and output a first execution control signal, which is used to control the status of the main unit, auxiliary unit, paddle pump and water pump in the pile driver 140.

[0082] In some embodiments, when the main unit, auxiliary unit, paddle pump, and water pump in the piling machine 140 are in 10 states, including main unit forward rotation, main unit stop, main unit reverse rotation, main unit running, paddle pump start, paddle pump stop, water pump start, water pump stop, auxiliary unit forward rotation, and auxiliary unit reverse rotation, the self-control circuit 110 has 10 buttons for user operation, and the 10 buttons correspond one-to-one with the 10 states; for example, when the user presses the button corresponding to main unit forward rotation, the self-control circuit 110 outputs an action signal based on the user's button action, the main control circuit 120 receives the action signal and outputs a first operation control signal, and the piling machine control circuit 130 receives the first operation control signal and outputs a first execution control signal. The first execution control signal is used to control the main unit forward rotation state of the main unit in the piling machine 140.

[0083] It should be noted that among the 10 states—main engine forward rotation, main engine stop, main engine reverse rotation, main engine running, propeller pump start, propeller pump stop, water pump start, water pump stop, auxiliary engine forward rotation, and auxiliary engine reverse rotation—some states can coexist, while others must exist mutually exclusively. For example, main engine forward rotation must coexist with main engine stop and main engine reverse rotation, while main engine forward rotation can coexist with main engine running, propeller pump start, propeller pump stop, water pump start, water pump stop, auxiliary engine forward rotation, and auxiliary engine reverse rotation.

[0084] In this embodiment, the pile driver electrical box controller, through the design of a self-control circuit 110, a main control circuit 120, and a pile driver control circuit 130, achieves clear and simplified control logic. The self-control circuit 110 can output action signals based on the user's key presses, while the main control circuit 120 is responsible for receiving these signals and outputting a first operation control signal. The pile driver control circuit 130 further receives the first operation control signal and converts it into a first execution control signal to precisely control the status of the main unit, auxiliary unit, paddle pump, and water pump in the pile driver 140. This design not only simplifies the control circuit and makes wiring more convenient and concise, but also significantly improves the speed and accuracy of fault location and troubleshooting. Therefore, this application effectively reduces the labor intensity of operators, improves the working efficiency of pile foundation drilling and pile driving machines, and to a certain extent ensures the personal safety of operators. At the same time, the difficulty and time of handling problems are greatly reduced, providing a strong guarantee for the smooth operation of pile drivers.

[0085] based on Figure 1 Please see Figure 2 The diagram below is a schematic of the pile driver control circuit in an embodiment of this application. The pile driver control circuit includes a first chip U10, a first capacitor C14, a first relay RELAY3, a second relay RELAY4, a third relay RELAY7, a fourth relay RELAY1, a fifth relay RELAY5, a sixth relay RELAY8, a seventh relay RELAY2, an eighth relay RELAY6, a first varistor R35, a second varistor R38, a third varistor R41, a fourth varistor R36, a fifth varistor R39, a sixth varistor R42, a seventh varistor R37, an eighth varistor R40, a first connector CN5, and a second connector CN6.

[0086] In one feasible implementation, the ninth pin of the first chip U10 is connected to one end of the first capacitor C14, the tenth pin of the first chip U10 is connected to the other end of the first capacitor C14, the eleventh pin of the first chip U10 is connected to the second end of the eighth relay RELAY6, the third end of the eighth relay RELAY6 is connected to one end of the eighth varistor R40 and the third pin of the first connector CN5, the fourth end of the eighth relay RELAY6 is connected to the other end of the eighth varistor R40, the second pin of the first connector CN5, and the first pin of the second connector CN6, the twelfth pin of the first chip U10 is connected to the second end of the seventh relay RELAY2, and the seventh relay RELAY2... The third terminal of Y2 is connected to one end of the seventh varistor R37 and the fourth pin of the first connector CN5. The fourth terminal of the seventh relay RELAY2 is connected to the other end of the seventh varistor R37, the second pin of the first connector CN5, and the first pin of the second connector CN6. The thirteenth pin of the first chip U10 is connected to the second terminal of the sixth relay RELAY8. The third terminal of the sixth relay RELAY8 is connected to one end of the sixth varistor R42 and the fifth pin of the first connector CN5. The fourth terminal of the sixth relay RELAY8 is connected to the other end of the sixth varistor R42, the second pin of the first connector CN5, and the first pin of the second connector CN6. The first chip U10... The fourteenth pin is connected to the second terminal of the fifth relay RELAY5. The third terminal of the fifth relay RELAY5 is connected to one end of the fifth varistor R39 and the sixth pin of the first connector CN5. The fourth terminal of the fifth relay RELAY5 is connected to the other end of the fifth varistor R39, the second pin of the first connector CN5, and the first pin of the second connector CN6. The fifteenth pin of the first chip U10 is connected to the second terminal of the fourth relay RELAY1. The third terminal of the fourth relay RELAY1 is connected to one end of the fourth varistor R36 and the seventh pin of the first connector CN5. The fourth terminal of the fourth relay RELAY1 is connected to the other end of the fourth varistor R36 and the first pin of the first connector CN6. The second pin of connector CN5 and the first pin of the second connector CN6 are connected. The sixteenth pin of the first chip U10 is connected to the second terminal of the third relay RELAY7. The third terminal of the third relay RELAY7 is connected to one end of the third varistor R41 and the eighth pin of the first connector CN5. The fourth terminal of the third relay RELAY7 is connected to the other end of the third varistor R41, the second pin of the first connector CN5, and the first pin of the second connector CN6. The seventeenth pin of the first chip U10 is connected to the second terminal of the second relay RELAY4. The third terminal of the second relay RELAY4 is connected to one end of the second varistor R38 and the ninth pin of the first connector CN5.The fourth terminal of the second relay RELAY4 is connected to the other end of the second varistor R38, the second pin of the first connector CN5, and the first pin of the second connector CN6. The eighteenth pin of the first chip U10 is connected to the second terminal of the first relay RELAY3. The third terminal of the first relay RELAY3 is connected to one end of the first varistor R35 and the tenth pin of the first connector CN5. The fourth terminal of the first relay RELAY3 is connected to the other end of the first varistor R35, the second pin of the first connector CN5, and the first pin of the second connector CN6. The second pin of the second connector CN6 is connected to the first pin of the first connector CN5. The tenth pin of the first chip U10... The first pins of the following relays are connected to a DC power supply: the first pin of the first relay RELAY3, the first pin of the second relay RELAY4, the first pin of the third relay RELAY7, the first pin of the fourth relay RELAY1, the first pin of the fifth relay RELAY5, the first pin of the sixth relay RELAY8, the first pin of the seventh relay RELAY2, and the first pin of the eighth relay RELAY6. The first and second pins of the second connector CN6 are connected to the AC power supply 1020. The ninth pin of the first chip U10 is grounded. The third to tenth pins of the first connector CN5 are used to connect to the piling machine 140. The first to eighth pins of the first chip U10 are connected to the main control circuit 120.

[0087] The AC power supply 1020 can supply AC power at a voltage of 380V.

[0088] In some embodiments, when the first operation control signal output by the main control circuit 120 is input to the pile driver control circuit 130, the first chip U10 outputs a corresponding first execution control signal to the corresponding at least one relay through at least one of its pins according to the received first operation control signal. After receiving the first execution control signal, the contacts corresponding to the at least one relay will close or open, thereby controlling the state of the pile driver components (such as the main unit, auxiliary unit, paddle pump and water pump) connected to the contacts corresponding to the at least one relay.

[0089] It should be noted that the number and combination of relays required to control the status of the main unit, auxiliary unit, paddle pump, and water pump in the pile driver 140 can be preset by the operator. This setting must follow the principle that some of the 10 states of the main unit can coexist, while others must be mutually exclusive.

[0090] In this embodiment, by using the first chip U10 as the control center, combined with multiple relays and varistors, precise control of various states of the main unit, auxiliary unit, paddle pump, and water pump in the piling machine 140 is achieved. This design simplifies the traditional complex control circuit, reduces the number of wires, lowers the wiring difficulty and error rate. Furthermore, the pins of the first chip U10 are directly connected to the main control circuit 120, which facilitates fault diagnosis and debugging. Moreover, the introduction of varistors can protect the piling machine control circuit 130 from voltage fluctuations and improve stability. The use of relays achieves electrical isolation and reduces safety risks caused by short circuits or overloads.

[0091] In addition, the simplified control circuitry makes it easier for maintenance personnel to understand and maintain the equipment, reducing maintenance difficulty and costs.

[0092] based on Figure 1 Please see Figure 3 This is a schematic diagram of the pile driver electrical control box controller in the embodiments of this application. Figure 2 The pile driver electrical box controller also includes a wireless communication control circuit 310.

[0093] The wireless communication control circuit 310 is connected to the main control circuit 120.

[0094] In one feasible implementation, the wireless communication control circuit 310 is used to acquire wireless communication data and output wireless communication signals based on remote control by the user at the terminal; the main control circuit 120 is used to receive the wireless communication signals and output a second operation control signal; the pile driver control circuit 130 is used to receive the second operation control signal and output a second execution control signal, which is used to control the status of the main unit, auxiliary unit, paddle pump and water pump in the pile driver 140.

[0095] In some embodiments, the terminal may be a mobile phone, satellite, server, desktop computer, laptop computer, tablet, etc., and the wireless communication data may be transmitted through 4G / 5G network, WIFI network, Bluetooth network, etc., without limitation.

[0096] Furthermore, the terminal can also be equipped with a pre-installed APP software according to actual needs, so as to facilitate remote control.

[0097] In this embodiment, the introduction of the wireless communication control circuit 310 significantly improves the operational flexibility and convenience of the pile driver electrical box controller. Operators no longer need to go to the site to control the pile driver via physical buttons, but can instead control it remotely in real time via a remote terminal (such as a mobile phone or tablet). This change not only saves labor costs and improves work efficiency, but also makes the operation more flexible and diverse. That is, the wireless communication control circuit 310 can receive wireless communication data from the user on the terminal and convert it into wireless communication signals to send to the main control circuit 120. The main control circuit 120 then outputs corresponding operation control signals based on the received wireless communication signals, thereby achieving precise control of the main unit, auxiliary unit, paddle pump, and water pump in the pile driver 140 through the pile driver control circuit 130. In this process, the application of wireless communication technology makes the transmission of control signals faster and more accurate, thereby improving the response speed and stability of the entire control.

[0098] In addition, the wireless communication control circuit 310 has high security performance, which can ensure the security of communication data through encryption technology, prevent malicious attacks and data leakage. At the same time, remote control can also realize the saving and query of operation records, which facilitates subsequent management and analysis.

[0099] based on Figure 3 Please see Figure 4 The diagram below is a schematic of a wireless communication control circuit in an embodiment of this application. The wireless communication control circuit includes a second chip U3, a third chip M3, a second capacitor C15, a first resistor R11, a second resistor R12, a third resistor R13, a fourth resistor R14, a first diode D6, a second diode D7, and a third connector CN2.

[0100] In one feasible implementation, the sixth pin of the second chip U3 is connected to one end of the third resistor R13 and one end of the fourth resistor R14, respectively; the seventh pin of the second chip U3 is connected to one end of the first resistor R11 and one end of the second resistor R12, respectively; the eighth pin of the second chip U3 is connected to one end of the second capacitor C15; the other end of the second capacitor C15 is connected to the other end of the first resistor R11, the anode of the first diode D6, and the anode of the second diode D7, respectively; the cathode of the first diode D6 is connected to the other end of the second resistor R12 and the second pin of the third connector CN2, respectively. The second pin of connector CN2 is connected to the third pin of the third chip M3. The cathode of the second diode D7 is connected to the other end of the third resistor R13 and the first pin of the third connector CN2. The first pin of the third connector CN2 is connected to the fourth pin of the third chip M3. The eighth pin of the second chip U3, the other end of the fourth resistor R14, and the first pin of the third chip M3 are all connected to the DC power supply. The second pin of the second chip U3, the other end of the second capacitor C15, and the second pin of the third chip M3 are all grounded. The first to fourth pins of the second chip U3 are all connected to the main control circuit 120.

[0101] In some embodiments, when a user operates on a remote terminal, the generated wireless communication data is received by the wireless communication control circuit 310. That is, the wireless communication data is transmitted to the third chip M3 via the GPRS network. After receiving the wireless communication data, the third chip M3 converts it into a signal format suitable for internal circuit processing. The converted signal is sent to the second chip U3. The second chip U3, as the core of the RS-485 communication interface, is responsible for processing differential signals and converting them into differential signals for transmission to ensure stable data transmission and anti-interference capability. The differential signals are transmitted to the main control circuit 120 via the RS-485 bus. The main control circuit 120 receives and parses these signals, and then outputs corresponding operation control signals according to the parsing results. The second operation control signal is sent to the pile driver control circuit 130. The pile driver control circuit 130 outputs a second execution control signal according to the received second operation control signal to control the status of the main unit, auxiliary unit, paddle pump, and water pump in the pile driver 140.

[0102] Furthermore, in some other embodiments, throughout the process, the wireless communication control circuit 310 can also receive feedback signals from the main control circuit 120 to monitor the operating status and fault conditions of the piling machine 140. These feedback signals can be transmitted back to the remote terminal through the same communication path for operators to view and analyze.

[0103] In this embodiment, the design of the wireless communication control circuit 310 is greatly simplified by using a combination of the second chip U3 and the third chip M3. This design not only reduces the number of components but also reduces the complexity of the circuit and the difficulty of wiring, thereby improving the reliability and stability of the entire pile driver electrical box controller. The second chip U3, as the core of the RS-485 communication interface, can efficiently process differential signals and ensure stable data transmission, while the third chip M3 realizes remote wireless communication through the GPRS network, making the transmission of control signals faster and more accurate. This combination significantly improves the response speed and communication efficiency of the entire control.

[0104] based on Figure 1 Please see Figure 5 This is a schematic diagram of the pile driver electrical control box controller in the embodiments of this application. Figure 3 The pile driver electrical box controller also includes a remote control circuit 510.

[0105] The remote control circuit 510 is connected to the main control circuit 120.

[0106] In one feasible implementation, the remote control circuit 510 is used to acquire infrared signals and output baseband signals based on short-range control by the user on the remote control; the main control circuit 120 is used to receive the baseband signals and output a third operation control signal; the pile driver control circuit 130 is used to receive the third operation control signal and output a third execution control signal, which is used to control the status of the main unit, auxiliary unit, paddle pump and water pump in the pile driver 140.

[0107] In this embodiment, by introducing a remote control circuit 510, operators can use a remote control to perform short-range control of the piling machine 140 from a relatively close distance. Compared with traditional on-site manual operation or remote wireless control, this method provides operators with more operational options and flexibility. Especially in situations requiring rapid response or complex on-site environments, remote control operation is particularly convenient. Furthermore, the remote control circuit 510 allows operators to control the piling machine 140 without directly contacting the piling machine electrical box controller or the piling machine 140 itself. This not only reduces the labor intensity of operators but also avoids fatigue and safety hazards caused by prolonged contact with the machine. At the same time, the design of remote control operation is usually more user-friendly, easy to operate and understand, further improving the convenience of operation.

[0108] based on Figure 5 Please see Figure 6 This is a schematic diagram of a remote control circuit in an embodiment of this application. The remote control circuit 510 includes a fourth chip U8.

[0109] In one feasible implementation, the second pin of the fourth chip U8 is connected to a DC power supply, the first pin of the fourth chip U8 is grounded, and the third to fourteenth pins of the fourth chip U8 are all connected to the main control circuit 120.

[0110] In some embodiments, when an operator uses a remote control to perform short-range control of the piling machine, the remote control emits infrared signals containing specific codes based on the operator's button operations. These infrared signals are received by the fourth chip U8 in the remote control circuit 510. The second pin of the fourth chip U8 is connected to a DC power supply to provide the working voltage, and the first pin is grounded to ensure stable operation of the chip. When the infrared signal reaches the chip, the fourth chip U8 converts it into an electrical signal and can decode the received infrared signal to extract the baseband signal. The baseband signal is output to the main control circuit 120 through the third to fourteenth pins of the fourth chip U8. The main control circuit 120 receives these signals and outputs corresponding operation control signals according to a preset logic relationship. The piling machine control circuit 130 receives the third operation control signal output by the main control circuit 120 and converts it into a third execution control signal to control the status of the main machine, auxiliary machine, paddle pump and water pump in the piling machine 140.

[0111] In this embodiment, by using the fourth chip U8 as the core of the remote control circuit 510, the circuit design of the remote control receiver is greatly simplified. The fourth chip U8 integrates infrared signal reception and decoding functions, reducing the number of peripheral components and lowering the complexity and cost of the circuit. As a professional infrared receiver chip, the fourth chip U8 has high sensitivity and stability, and can accurately receive and decode the infrared signals emitted by the remote control, ensuring the accuracy and reliability of the control. Furthermore, the remote control circuit 510 allows operators to flexibly control the piling machine 140 using the remote control at a relatively close distance without directly contacting the piling machine electrical box controller or the piling machine itself, thus improving the safety and convenience of operation.

[0112] based on Figure 1 Please see Figure 7 This is a schematic diagram of the pile driver electrical control box controller in the embodiments of this application. Figure 4 The pile driver electrical box controller also includes a buzzer notification circuit 710.

[0113] The buzzer prompt circuit 710 is connected to the main control circuit 120.

[0114] In one feasible implementation, the main control circuit 120 is used to receive the action signal and output the first buzzer prompt signal; the buzzer prompt circuit 710 is used to receive the first buzzer prompt signal and control the state of the buzzer B1 in the buzzer prompt circuit 710.

[0115] In some embodiments, the state of buzzer B1 includes a variety of different sound states.

[0116] In this embodiment, the design of the buzzer prompt circuit 710 not only improves the accuracy and reliability of the operation, but also enhances the safety of the operation and the user experience. This design makes the piling machine operation process more intelligent and user-friendly, providing operators with a more convenient, efficient and safe operating environment.

[0117] Understandably, when the operator operates the pile driver via buttons, the main control circuit 120 will receive the corresponding action signal and immediately output the first buzzer prompt signal. After receiving the signal, the buzzer prompt circuit 710 will control the buzzer B1 to emit a sound, thereby providing the operator with immediate operational feedback. This immediate feedback mechanism helps the operator confirm whether the operation has been received and executed by the pile driver electrical box controller, improving the accuracy and reliability of the operation.

[0118] Please continue reading. Figure 7 The pile driver electrical control box also includes an indicator light circuit 720.

[0119] The indicator light circuit 720 is connected to the main control circuit 120.

[0120] In one feasible implementation, the main control circuit 120 is used to receive the action signal and output the first indicator light signal; the indicator light circuit 720 is used to receive the first indicator light signal and control the state of the indicator light in the indicator light circuit 720.

[0121] In some embodiments, the state of the indicator light includes multiple different color states, and there can be multiple indicator lights, each corresponding to a different indicator.

[0122] In this embodiment, the design of the indicator light circuit 720 not only improves the ease of operation and accuracy of the pile driver electrical box controller, but also enhances the safety of operation and user experience, providing a strong guarantee for the smooth operation of the pile driver.

[0123] Understandably, the design of the indicator light circuit 720 allows operators to directly observe the status changes of the pile driver's electrical control box without relying on other complex signals for judgment. When the main control circuit 120 receives the action signal and outputs the first indicator light signal, the indicator light will change its state (such as color change or flashing) according to the signal change, thereby instantly reflecting the operating status or running condition of the pile driver 140.

[0124] based on Figure 7 Please see Figure 8 This is a schematic diagram of the pile driver electrical control box controller in the embodiments of this application. Figure 5The pile driver electrical control box also includes a monitoring circuit 810.

[0125] The monitoring circuit 810 is connected to the main control circuit 120.

[0126] In one feasible implementation, the monitoring circuit 810 is used to monitor the protection status of the main unit, auxiliary unit, paddle pump, and water pump in the pile driver assembly based on external devices, and outputs a monitoring signal; the main control circuit 120 is used to receive the monitoring signal and output a second buzzer signal; the buzzer circuit 710 is used to receive the second buzzer signal and control the state of the buzzer B1 in the buzzer circuit 710; and / or, the main control circuit 120 is used to receive the monitoring signal and output a second indicator light signal; the indicator light circuit 720 is used to receive the second indicator light signal and control the state of the indicator light in the indicator light circuit 720.

[0127] In this embodiment, the design of the monitoring circuit 810 not only improves the safety and reliability of the operation, but also enhances the user experience and intelligent management level, providing a strong guarantee for the smooth operation of the piling machine.

[0128] Understandably, the monitoring circuit 810 can monitor the protection status of piling machine components (such as the main unit, auxiliary unit, paddle pump, and water pump) in real time. Once an abnormality or malfunction is detected, it immediately triggers the buzzer circuit 710 and / or the indicator light circuit 720 via the main control circuit 120 to warn the operator. This immediate feedback mechanism helps operators take swift action to prevent the accident from escalating, thus greatly improving operational safety. Through the cooperation of external equipment and the monitoring circuit 810, precise monitoring of the piling machine component status can be achieved. This monitoring method is more accurate and efficient than traditional manual inspection, enabling timely detection of potential faults and reducing losses caused by downtime. The monitoring circuit 810 improves the operational reliability and efficiency of the piling machine 140. Through the coordinated design of the monitoring circuit 810, the buzzer circuit 710, and the indicator light circuit 720, operators can intuitively understand the operating status of the piling machine. The sound prompts of the buzzer B1 and the color or flashing status changes of the indicator light provide clear and intuitive operational feedback, enhancing user experience and ease of operation. When a component of the piling machine malfunctions, the monitoring circuit 810 can quickly locate the fault point and indicate the fault location to the operator through buzzer prompts and indicator lights. This design helps operators quickly find and resolve problems, reducing troubleshooting and repair time and improving work efficiency.

[0129] based on Figure 1 , Figure 3 , Figure 5 , Figure 7 and Figure 8 Please see Figure 9This is a schematic diagram of the main control circuit in an embodiment of this application. The main control circuit includes a microcontroller chip U1, a third capacitor C1, a fourth capacitor C2, a fifth capacitor C3, a sixth capacitor C5, a fifth resistor R79, a sixth resistor R80, a seventh resistor R81, an eighth resistor R82, a ninth resistor R18, a tenth resistor R21, a twentieth resistor R23, a twenty-first resistor R27, a twenty-second resistor R30, a twenty-third resistor R31, a twenty-fourth resistor R32, a twenty-fifth resistor R4, a twenty-sixth resistor R5, a twenty-seventh resistor R7, a twenty-eighth resistor R8, a twenty-ninth resistor R10, a thirtieth resistor R15, a thirty-first resistor R29, a thirty-second resistor R33, a thirty-third resistor R34, a first transistor U2, a second transistor U6, a first crystal oscillator X1, and a fourth connector CN7.

[0130] In one feasible implementation, the first pin of the microcontroller chip U1 is connected to one end of the third capacitor C1 and one end of the fourth capacitor C2, respectively, and the other end of the third capacitor C1 is connected to the other end of the fourth capacitor C2. The second pin of the microcontroller chip U1 is connected to one end of the twenty-second resistor R30, and the other end of the twenty-second resistor is connected to the fifth pin of the fourth connector CN7. The third pin of the microcontroller chip U1 is connected to one end of the twenty-third resistor, and the other end of the twenty-third resistor is connected to the sixth pin of the fourth connector CN7. The fourth pin of the microcontroller chip U1 is connected to one end of the twenty-fourth resistor, and the other end of the twenty-fourth resistor is connected to the seventh pin of the fourth connector CN7. The fifth pin of the microcontroller chip U1 is connected to one end of the first crystal oscillator X1. One end of the fifth capacitor C3 is connected to the first crystal oscillator X1, and the other end of the sixth capacitor C5 is connected to the fifth capacitor C3. The fourteenth pin of the microcontroller chip U1 is connected to the eighth pin of the fourth connector CN7. The fifteenth pin of the microcontroller chip U1 is connected to the ninth pin of the fourth connector CN7. The sixteenth pin of the microcontroller chip U1 is connected to the tenth pin of the fourth connector CN7. The seventeenth pin of the microcontroller chip U1 is connected to the eleventh pin of the fourth connector CN7. The eighteenth pin of the microcontroller chip U1 is connected to the twelfth pin of the fourth connector CN7. The nineteenth pin of the microcontroller chip U1 is connected to the fourth connector CN7. Pin 13 of connector CN7 is connected to the 20th pin of microcontroller chip U1, which is connected to pin 14 of connector CN7. Pin 21 of microcontroller chip U1 is connected to one end of resistor R33 (the 32nd pin). The other end of resistor R33 is connected to the base of transistor U2. The collector of transistor U2 is connected to pin 15 of connector CN7. Pin 22 of microcontroller chip U1 is connected to one end of resistor R34 (the 33rd pin). The other end of resistor R34 is connected to the base of transistor U6. The collector of transistor U6 is connected to pin 16 of connector CN7. Pin 55 of microcontroller chip U1 is connected to pin 1 of resistor R79. One end of the ninth resistor R18 is connected to the first pin of the fourth connector CN7. The fifty-sixth pin of the microcontroller chip U1 is connected to one end of the sixth resistor R80 and one end of the tenth resistor R21. The other end of the tenth resistor R21 is connected to the second pin of the fourth connector CN7. The sixty-first pin of the microcontroller chip U1 is connected to one end of the seventh resistor R81 and one end of the twentieth resistor R23. The other end of the twentieth resistor R23 is connected to the third pin of the fourth connector CN7. The sixty-second pin of the microcontroller chip U1 is connected to one end of the eighth resistor R82 and one end of the twenty-first resistor R27. The other end of the twenty-first resistor R27 is connected to the fourth pin of the fourth connector CN7.The other end of the eighth resistor R82 is connected to the other ends of the seventh resistor R81, the sixth resistor R80, and the fifth resistor R79, respectively; pins 13, 32, and 64 of the microcontroller chip U1, as well as the other end of the eighth resistor R82, are all connected to the DC power supply; pins 12, 31, 60, and 63 of the microcontroller chip U1, the other end of the third capacitor C1, the other end of the fifth capacitor C3, the emitter of the first transistor U2, and the emitter of the second transistor U6 are all grounded; pins 1 to 7 of the fourth connector CN7 are all connected to the power supply. The control circuit 110 is connected to the following: pins 8 to 14 of the fourth connector CN7, and pins 21 and 22 of the microcontroller chip U1 are connected to the indicator light circuit 720; pins 23 to 30 and pins 33 to 36 of the microcontroller chip U1 are connected to the remote control circuit 510; pins 37 to 39 of the microcontroller chip U1 are connected to the monitoring circuit 810; pin 52 of the microcontroller chip U1 is connected to the buzzer indicator circuit 710; and pins 57 to 59 of the microcontroller chip U1 are connected to the wireless communication control circuit 310.

[0131] In some embodiments, the self-control circuit 110 outputs action signals based on the user's button presses. These signals are transmitted to the microcontroller chip U1 via the fourth connector CN7. The wireless communication control circuit 310 acquires wireless communication data based on the user's remote control on a terminal (such as a mobile phone, tablet, etc.) and outputs wireless communication signals to the microcontroller chip U1. The remote control circuit 510 acquires infrared signals based on the user's short-range control on a remote control and outputs baseband signals to the microcontroller chip U1. The microcontroller chip U1 receives the signals from the self-control circuit 110, the wireless communication control circuit 310, and / or the remote control circuit 510, processes them, and outputs first, second, and / or third operation control signals. These signals are then transmitted to the pile driver control circuit. In circuit 130, the pile driver control circuit 130 receives the first, second, and / or third operation control signals output by the main control circuit 120, and outputs the first, second, and / or third execution control signals to control the status of the main unit, auxiliary unit, paddle pump, and water pump in the pile driver 140. At the same time, the monitoring circuit 810 monitors the protection status of the main unit, auxiliary unit, paddle pump, and water pump in the pile driver based on external equipment, and outputs monitoring signals to the microcontroller chip U1. The microcontroller chip U1 outputs corresponding buzzer and indicator light signals according to the received monitoring signals. The buzzer circuit 710 and indicator light circuit 720 receive the buzzer and indicator light signals output by the microcontroller chip U1, and control the status of the buzzer B1 and indicator light respectively, providing the operator with immediate operation feedback and status indication.

[0132] Please continue reading. Figure 9 The main control circuit 120 may also include a forty-fifth resistor R1, a twentieth capacitor C4, and a seventh connector CN1.

[0133] The specific connection relationships are as follows: Figure 9 As shown, the specific connection relationships will not be elaborated here.

[0134] In some embodiments, the microcontroller chip U1 is debugged using SWDIO and SWCLK, and the microcontroller chip U1 is externally reset controlled using RST.

[0135] In this embodiment, the microcontroller chip U1 serves as the core of the main control circuit 120. It is responsible for receiving and processing signals from the self-control circuit 110, the wireless communication control circuit 310, the remote control circuit 510, and the monitoring circuit 810, and outputting corresponding control signals to the pile driver control circuit 130, the buzzer circuit 710, and the indicator light circuit 720. Through reasonable circuit design and logic control, precise control and status monitoring of the pile driver 140 are achieved.

[0136] based on Figure 1 , Figure 3 , Figure 5 , Figure 7 and Figure 8 Please see Figure 10 This is a schematic diagram of the pile driver electrical control box controller in the embodiments of this application. Figure 6 The pile driver electrical control box also includes a DC power supply, which is a conversion circuit 1010.

[0137] The conversion circuit 1010 is connected to the self-control circuit 110, the main control circuit 120, the pile driver control circuit 130, the wireless communication control circuit 310, the remote control circuit 510, the indicator light circuit 720, the buzzer indicator circuit 710, and the monitoring circuit 810; the conversion circuit 1010 is used to connect to the AC power supply 1020.

[0138] In one feasible implementation, the conversion circuit 1010 is used to receive AC power from the AC power supply 1020, output a first DC power and a second DC power, and use the first DC power to power the monitoring circuit 810, and use the second DC power to power the self-control circuit 110, the main control circuit 120, the pile driver control circuit 130, the wireless communication control circuit 310, the remote control circuit 510, the indicator light circuit 720, the buzzer indicator circuit 710, and the monitoring circuit 810.

[0139] In some embodiments, the AC voltage of the AC power supply 1020 can be from 220V to 380V, the first DC voltage of the DC power supply can be 24V, and the second DC voltage of the DC power supply can be 5V.

[0140] In this embodiment of the application, the AC power supply 1020 is converted into two different DC voltages by the conversion circuit 1010, which can ensure that each circuit module inside the pile driver electrical box controller receives a suitable power supply voltage, thereby improving the stability and reliability of the entire pile driver electrical box controller. Furthermore, by using different DC voltages to power different circuit modules, effective management and distribution of power can be achieved, avoiding power waste and overload problems, while also helping to reduce energy consumption.

[0141] based on Figure 10 Please see Figure 11 The diagram below is a schematic of the conversion circuit in an embodiment of this application. The conversion circuit includes a fifth chip U17, a transformer D4, a ninth varistor R3, a seventh capacitor C39, an eighth capacitor C13, a ninth capacitor C34, a tenth capacitor C35, an eleventh capacitor C32, a twelfth capacitor C12, a thirteenth capacitor C33, a first inductor L1, a second inductor L2, a third diode D20, and a fifth connector CN3.

[0142] In one feasible implementation, the specific connection relationships of the various components in the conversion circuit 1010 are as follows: Figure 11 As shown, the specific connection relationships will not be elaborated here.

[0143] The first and second pins of the fifth connector CN3 are both connected to the AC power supply 1020.

[0144] In some embodiments, the AC power from the AC power supply 1020 is input to the conversion circuit 1010 through the first and second pins of the fifth connector CN3. This AC power can be mains power from the power grid, with a voltage range typically between 220V and 380V. The AC power is stepped down and rectified by the transformer D4 to be converted into first DC power. The first DC power is then filtered by a filter circuit composed of capacitors C39 (seventh), C13 (eighth), C34 (ninth), C35 (tenth), C32 (eleventh), C12 (twelfth), and C33 (thirteenth) to remove high-frequency noise and ripple components. Simultaneously, voltage regulators such as the fifth chip U17 further refine the filtered second DC power. The circuit employs voltage regulation to ensure the stability and accuracy of the output voltage. The first DC power supply is used to power circuit modules that require higher voltage, such as the monitoring circuit 810. The second DC power supply is used to power circuit modules that require lower voltage, such as the self-control circuit 110, the main control circuit 120, the pile driver control circuit 130, the wireless communication control circuit 310, the remote control circuit 510, the indicator light circuit 720, and the buzzer indicator circuit 710. The ninth varistor R3 and other protective components can respond quickly in the event of power abnormality or lightning strike, limiting the voltage rise and thus protecting the circuit from damage. At the same time, the first inductor L1 and the second inductor L2 can also play a role in filtering and anti-interference, further improving the stability and reliability of the circuit.

[0145] In this embodiment, the conversion circuit 1010 employs specific components and connection methods, including transformer D4, varistors, capacitors, and inductors. These components can effectively suppress power fluctuations and interference, improve the stability and purity of the power supply, thereby ensuring the normal operation of each circuit module inside the pile driver electrical box controller.

[0146] based on Figure 7 Please see Figure 12 The diagram below is a schematic of a buzzer circuit in an embodiment of this application. The buzzer circuit includes a buzzer B1, a 34th resistor R6, a 35th resistor R9, a 3rd transistor U4, and a 4th diode D1.

[0147] In one feasible implementation, the specific connection relationships of the various components in the buzzer prompt circuit 710 are as follows: Figure 12 As shown, the specific connection relationships will not be elaborated here.

[0148] In some embodiments, when the main control circuit 120 of the pile driver electrical box controller receives an action signal or a monitoring signal, it will output a corresponding buzzer prompt signal according to a preset logic relationship. This signal is transmitted to the buzzer prompt circuit 710. In the buzzer prompt circuit 710, the third transistor U4 plays a driving role. When the buzzer prompt signal output by the main control circuit 120 is received, the third transistor U4 will conduct, thereby allowing current to pass through. The current passes through the thirty-fourth resistor R6 and the buzzer B1, causing the electromagnet inside the buzzer B1 to generate a magnetic field, which in turn drives the vibrating plate to vibrate and produce sound. The fourth diode D1 and the thirty-fifth resistor R9 play a protective role in the buzzer prompt circuit. The fourth diode D1 can prevent the current from flowing in reverse and protect the circuit components from damage. The thirty-fifth resistor R9 is used to limit the current magnitude to ensure that the buzzer B1 sounds within the normal operating range.

[0149] In this embodiment, the sound output of the buzzer B1 provides immediate operational feedback to the operator. When the pile driver electrical box controller receives an action signal and executes the corresponding operation, the buzzer B1 will immediately emit a sound to help the operator confirm whether the operation has been successfully executed. Through the sound prompt, the operator can more accurately judge the current status of the pile driver 140, thereby avoiding misoperation or repeated operation, improving work efficiency and accuracy. Furthermore, in certain emergency situations, such as when the pile driver components malfunction or malfunction, the buzzer prompt circuit 710 can quickly emit an alarm sound to remind the operator to take immediate measures to prevent accidents and thus ensure operational safety.

[0150] based on Figure 8 Please see Figure 13 The diagram below is a schematic of the monitoring circuit in an embodiment of this application. The monitoring circuit includes a first optocoupler U5, a second optocoupler U7, a third optocoupler U9, a thirty-sixth resistor R17, a thirty-seventh resistor R16, a thirty-eighth resistor R19, a thirty-ninth resistor R22, a fortieth resistor R20, a forty-first resistor R24, a forty-second resistor R26, a forty-third resistor R25, a forty-fourth resistor R28, a fourteenth capacitor C16, a fifteenth capacitor C40, a sixteenth capacitor C17, a seventeenth capacitor C41, an eighteenth capacitor C18, a nineteenth capacitor C42, a fifth diode D2, a sixth diode D5, a seventh diode D10, and a sixth connector CN4.

[0151] In one feasible implementation, the monitoring circuit 810 is connected to external devices (such as sensors, protectors, etc.) through interfaces such as the sixth connector CN4 to receive protection status signals from the piling machine components. These signals are filtered and shaped by components such as resistors and capacitors to ensure the accuracy and stability of the signals. Components such as the first optocoupler U5, the second optocoupler U7, and the third optocoupler U9 play an electrical isolation role, which can isolate the electrical connection between the monitoring circuit 810 and the external devices to prevent circuit damage or malfunction caused by electrical interference or faults. The signals isolated by the first optocoupler U5, the second optocoupler U7, and the third optocoupler U9 are transmitted to the main control circuit 120. The main control circuit 120 performs logical judgment and processing based on the received signals, and then outputs corresponding control signals to the buzzer circuit 710 and / or the indicator light circuit 720.

[0152] In this embodiment, electrical isolation is achieved by using components such as optocouplers, which reduces mutual interference between circuits and improves the reliability and stability of the entire monitoring circuit 810.

[0153] In addition, the monitoring circuit 810 can monitor the protection status of piling machine components (such as main unit, auxiliary unit, paddle pump and water pump) in real time. Once an abnormality or fault is detected, an alarm will be triggered immediately to remind the operator to take timely measures, effectively prevent accidents from occurring and improve the safety of the operation.

[0154] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0155] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of this patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.

Claims

1. A pile driver electrical cabinet controller, characterized by, The pile machine electric box controller comprises a self-control circuit, a master control circuit and a pile machine control circuit connected in sequence; The pile machine control circuit is used for connecting with the pile machine; The self-control circuit is used for outputting an action signal based on a key action of a user; The master control circuit is used for receiving the action signal and outputting a first operation control signal; The pile machine control circuit is used for receiving the first operation control signal and outputting a first execution control signal, which is used for controlling the states of the main machine, the auxiliary machine, the paddle pump and the water pump in the pile machine.

2. The piler electrical box controller of claim 1, wherein, The pile machine control circuit comprises a first chip, a first capacitor, a first relay, a second relay, a third relay, a fourth relay, a fifth relay, a sixth relay, a seventh relay, an eighth relay, a first pressure-sensitive resistor, a second pressure-sensitive resistor, a third pressure-sensitive resistor, a fourth pressure-sensitive resistor, a fifth pressure-sensitive resistor, a sixth pressure-sensitive resistor, a seventh pressure-sensitive resistor, an eighth pressure-sensitive resistor, a first connector and a second connector; The ninth pin of the first chip is connected with one end of the first capacitor, the tenth pin of the first chip is connected with the other end of the first capacitor, the eleventh pin of the first chip is connected with the second end of the eighth relay, the third end of the eighth relay is connected with one end of the eighth pressure sensitive resistor and the third pin of the first connector respectively, the fourth end of the eighth relay is connected with the other end of the eighth pressure sensitive resistor, the second pin of the first connector and the first pin of the second connector respectively, the twelfth pin of the first chip is connected with the second end of the seventh relay, the third end of the seventh relay is connected with one end of the seventh pressure sensitive resistor and the fourth pin of the first connector respectively, the fourth end of the seventh relay is connected with the other end of the seventh pressure sensitive resistor, the second pin of the first connector and the first pin of the second connector respectively, the thirteenth pin of the first chip is connected with the second end of the sixth relay, the third end of the sixth relay is connected with one end of the sixth pressure sensitive resistor and the fifth pin of the first connector respectively, the fourth end of the sixth relay is connected with the other end of the sixth pressure sensitive resistor, the second pin of the first connector and the first pin of the second connector respectively, the fourteenth pin of the first chip is connected with the second end of the fifth relay, the third end of the fifth relay is connected with one end of the fifth pressure sensitive resistor and the sixth pin of the first connector respectively, the fourth end of the fifth relay is connected with the other end of the fifth pressure sensitive resistor, the second pin of the first connector and the first pin of the second connector respectively, the fifteenth pin of the first chip is connected with the second end of the fourth relay, the third end of the fourth relay is connected with one end of the fourth pressure sensitive resistor and the seventh pin of the first connector respectively, the fourth end of the fourth relay is connected with the other end of the fourth pressure sensitive resistor, the second pin of the first connector and the first pin of the second connector respectively, the sixteenth pin of the first chip is connected with the second end of the third relay, the third end of the third relay is connected with one end of the third pressure sensitive resistor and the eighth pin of the first connector respectively, the fourth end of the third relay is connected with the other end of the third pressure sensitive resistor, the second pin of the first connector and the first pin of the second connector respectively, the seventeenth pin of the first chip is connected with the second end of the second relay, the third end of the second relay is connected with one end of the second pressure sensitive resistor and the ninth pin of the first connector respectively, the fourth end of the second relay is connected with the other end of the second pressure sensitive resistor, the second pin of the first connector and the first pin of the second connector respectively, the eighteenth pin of the first chip is connected with the second end of the first relay, the third end of the first relay is connected with one end of the first pressure sensitive resistor and the tenth pin of the first connector respectively,A fourth end of the first relay is connected with another end of the first voltage-dependent resistor, a second pin of the first connector, a first pin of the second connector, and a second pin of the second connector is connected with a first pin of the first connector, respectively. The tenth pin of the first chip, the first end of the first relay, the first end of the second relay, the first end of the third relay, the first end of the fourth relay, the first end of the fifth relay, the first end of the sixth relay, the first end of the seventh relay and the first end of the eighth relay are connected with a direct current power supply, the first pin and the second pin of the second connector are connected with an alternating current power supply, and the ninth pin of the first chip is grounded; The third pin to the tenth pin of the first connector are used for connecting with the pile machine; The first pin to the eighth pin of the first chip are connected with the master control circuit.

3. The piler electrical box controller of claim 1, wherein, The pile machine electric box controller further comprises a wireless communication control circuit; The wireless communication control circuit is connected with the master control circuit; The wireless communication control circuit is used for acquiring wireless communication data and outputting a wireless communication signal based on remote control of a user on a terminal; The master control circuit is used for receiving the wireless communication signal and outputting a second operation control signal; The pile machine control circuit is used for receiving the second operation control signal and outputting a second execution control signal, which is used for controlling the states of the main machine, the auxiliary machine, the paddle pump and the water pump in the pile machine.

4. The piler electrical box controller of claim 3, wherein, The wireless communication control circuit comprises a second chip, a third chip, a second capacitor, a first resistor, a second resistor, a third resistor, a fourth resistor, a first diode, a second diode and a third connector; The sixth pin of the second chip is connected with one end of the third resistor and one end of the fourth resistor respectively, the seventh pin of the second chip is connected with one end of the first resistor and one end of the second resistor respectively, the eighth pin of the second chip is connected with one end of the second capacitor, the other end of the second capacitor is connected with the other end of the first resistor, the anode end of the first diode and the anode end of the second diode respectively, the cathode end of the first diode is connected with the other end of the second resistor and the second pin of the third connector respectively, the second pin of the third connector is connected with the third pin of the third chip, the cathode end of the second diode is connected with the other end of the third resistor and the first pin of the third connector respectively, and the first pin of the third connector is connected with the fourth pin of the third chip; The eighth pin of the second chip, the other end of the fourth resistor and the first pin of the third chip are connected with a direct current power supply, the second pin of the second chip, the other end of the second capacitor and the second pin of the third chip are grounded; The first pin to the fourth pin of the second chip are connected with the main control circuit.

5. The piler electrical box controller of claim 1, wherein, The pile machine electric box controller further comprises a remote control circuit; The remote control circuit is connected with the main control circuit; The remote control circuit is used for short-range control based on user operation on a remote controller, acquiring an infrared signal and outputting a baseband signal; The main control circuit is used for receiving the baseband signal and outputting a third operation control signal; The pile machine control circuit is used for receiving the third operation control signal, outputting a third execution control signal, and the third execution control signal is used for controlling the states of the main machine, the auxiliary machine, the paddle pump and the water pump in the pile machine.

6. The piler electrical box controller of claim 5, wherein, The remote control circuit comprises a fourth chip; The second pin of the fourth chip is connected with a direct current power supply, and the first pin of the fourth chip is grounded; The third pin to the fourteenth pin of the fourth chip are connected with the main control circuit.

7. The piler electrical box controller of claim 1, wherein, The pile machine electric box controller further comprises a buzzer prompting circuit; The buzzer prompting circuit is connected with the main control circuit; The main control circuit is used for receiving the action signal and outputting a first buzzer prompting signal; The buzzer prompting circuit is used for receiving the first buzzer prompting signal and controlling the state of the buzzer in the buzzer prompting circuit; And / or, The pile machine electric box controller further comprises a prompt lamp circuit; The prompt lamp circuit is connected with the main control circuit; The main control circuit is used for receiving the action signal and outputting a first prompt lamp signal; The prompt lamp circuit is used for receiving the first prompt lamp signal and controlling the state of the prompt lamp in the prompt lamp circuit.

8. The piler electrical box controller of claim 7, wherein, The pile machine electric box controller further comprises a monitoring circuit; The monitoring circuit is connected with the main control circuit; The monitoring circuit is used for monitoring the protection states of the main machine, the auxiliary machine, the paddle pump and the water pump in the pile machine assembly based on an external device and outputting a monitoring signal; The main control circuit is used for receiving the monitoring signal and outputting a second buzzer prompting signal; The buzzer prompting circuit is used for receiving the second buzzer prompting signal and controlling the state of the buzzer in the buzzer prompting circuit. And / or, The master control circuit is used for receiving the monitoring signal and outputting a second prompting lamp signal. The prompting lamp circuit is used for receiving the second prompting lamp signal and controlling the state of the prompting lamp in the prompting lamp circuit.

9. The pile machine electric cabinet controller according to any one of claims 1 to 8, characterized in that, The master control circuit comprises a single-chip microcomputer chip, a third capacitor, a fourth capacitor, a fifth capacitor, a sixth capacitor, a fifth resistor, a sixth resistor, a seventh resistor, an eighth resistor, a ninth resistor, a tenth resistor, a twentieth resistor, a twenty-first resistor, a twenty-second resistor, a twenty-third resistor, a twenty-fourth resistor, a twenty-fifth resistor, a twenty-sixth resistor, a twenty-seventh resistor, a twenty-eighth resistor, a twenty-ninth resistor, a thirtieth resistor, a thirty-first resistor, a thirty-second resistor, a thirty-third resistor, a first triode, a second triode, a first crystal oscillator and a fourth connector; The first pin of the single-chip microcomputer chip is connected with one end of the third capacitor and one end of the fourth capacitor respectively, the other end of the third capacitor is connected with the other end of the fourth capacitor, the second pin of the single-chip microcomputer chip is connected with one end of the twenty-second resistor, the other end of the twenty-second resistor is connected with the fifth pin of the fourth connector, the third pin of the single-chip microcomputer chip is connected with one end of the twenty-third resistor, the other end of the twenty-third resistor is connected with the sixth pin of the fourth connector, the fourth pin of the single-chip microcomputer chip is connected with one end of the twenty-fourth resistor, the other end of the twenty-fourth resistor is connected with the seventh pin of the fourth connector, the fifth pin of the single-chip microcomputer chip is connected with one end of the first crystal oscillator and one end of the fifth capacitor respectively, the sixth pin of the single-chip microcomputer chip is connected with the other end of the first crystal oscillator and one end of the sixth capacitor respectively, the other end of the sixth capacitor is connected with the other end of the fifth capacitor, the fourteenth pin of the single-chip microcomputer chip is connected with the eighth pin of the fourth connector, the fifteenth pin of the single-chip microcomputer chip is connected with the ninth pin of the fourth connector, the sixteenth pin of the single-chip microcomputer chip is connected with the tenth pin of the fourth connector, the seventeenth pin of the single-chip microcomputer chip is connected with the eleventh pin of the fourth connector, the eighteenth pin of the single-chip microcomputer chip is connected with the twelfth pin of the fourth connector, the nineteenth pin of the single-chip microcomputer chip is connected with the thirteenth pin of the fourth connector, the twentieth pin of the single-chip microcomputer chip is connected with the fourteenth pin of the fourth connector, the twenty-first pin of the single-chip microcomputer chip is connected with one end of the thirty-second resistor, the other end of the thirty-second resistor is connected with the base end of the first triode, the collector end of the first triode is connected with the fifteenth pin of the fourth connector, the twenty-second pin of the single-chip microcomputer chip is connected with one end of the thirty-third resistor, the other end of the thirty-third resistor is connected with the base end of the second triode, the collector end of the second triode is connected with the sixteenth pin of the fourth connector, the fifty-fifth pin of the single-chip microcomputer chip is connected with one end of the fifth resistor and one end of the ninth resistor respectively, the other end of the ninth resistor is connected with the first pin of the fourth connector, the fifty-sixth pin of the single-chip microcomputer chip is connected with one end of the sixth resistor and one end of the tenth resistor respectively, the other end of the tenth resistor is connected with the second pin of the fourth connector, the sixty-first pin of the single-chip microcomputer chip is connected with one end of the seventh resistor and one end of the twentieth resistor respectively, the other end of the twenty resistor is connected with the third pin of the fourth connector, the sixty-second pin of the single-chip microcomputer chip is connected with one end of the eighth resistor and one end of the twenty-first resistor, the other end of the twenty-first resistor is connected with the fourth pin of the fourth connector.The other end of the eighth resistor is connected with the other end of the seventh resistor, the other end of the sixth resistor and the other end of the fifth resistor respectively. The thirteenth pin, the thirty-second pin and the sixty-fourth pin of the single-chip microcomputer chip are connected with a direct current power supply, and the twelfth pin, the thirty-first pin, the sixtieth pin and the sixty-third pin of the single-chip microcomputer chip are grounded, and the other end of the third capacitor, the other end of the fifth capacitor, the emitter end of the first triode and the emitter end of the second triode are also grounded; The first pin to the seventh pin of the fourth connector are connected with the self-control circuit, the eighth pin to the fourteenth pin of the fourth connector and the twenty-first pin and the twenty-second pin of the single-chip microcomputer chip are connected with the prompting lamp circuit, the twenty-third pin to the thirtieth pin and the thirty-third pin to the thirty-sixth pin of the single-chip microcomputer chip are connected with the remote control circuit, the thirty-seventh pin to the thirty-ninth pin of the single-chip microcomputer chip are connected with the monitoring circuit, the fifty-second pin of the single-chip microcomputer chip is connected with the buzzer prompting circuit, and the fifty-seventh pin to the fifty-ninth pin of the single-chip microcomputer chip are connected with the wireless communication control circuit.

10. The piler electrical box controller of claim 9, wherein, The pile machine electric box controller further comprises a direct current power supply, and the direct current power supply is a conversion circuit; The conversion circuit is connected with the self-control circuit, the master control circuit, the pile machine control circuit, the wireless communication control circuit, the remote control circuit, the prompting lamp circuit, the buzzer prompting circuit and the monitoring circuit; The conversion circuit is used for being connected with an alternating current power supply; The conversion circuit is used for receiving alternating current of the alternating current power supply, outputting first direct current and second direct current, using the first direct current to supply power for the monitoring circuit, and using the second direct current to supply power for the self-control circuit, the master control circuit, the pile machine control circuit, the wireless communication control circuit, the remote control circuit, the prompting lamp circuit, the buzzer prompting circuit and the monitoring circuit.

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