Integrated equipment for automatic integrated capacitor production
By designing an integrated automated capacitor production equipment, the problem of low efficiency caused by the separation of capacitor marking and lead trimming in capacitor production was solved, realizing automated marking and lead trimming of capacitors and improving production efficiency.
Patent Information
- Application Number
- CN202520018569.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-01-03
AI Technical Summary
In existing capacitor manufacturing processes, capacitor marking and lead trimming are usually performed on different equipment, resulting in low production efficiency.
Design an automated integrated capacitor production equipment, including a feeding device, a laser marking device, a transfer device, a lead trimming device, and a boxing device, to realize automated marking and lead trimming of capacitors.
This improved the efficiency of capacitor production, enabling automated marking and pin trimming, and thus enhancing production efficiency.
Smart Images

Figure CN223743479U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of capacitor production equipment, concretely relates to a kind of integrated equipment for automatic integrated capacitor production. BACKGROUND
[0002] Capacitor usually includes main body and pin extending from main body, dielectric and electrode located on both sides of dielectric are generally provided in main body, pin is communicated with electrode.Capacitor's main body shell usually needs to be marked with capacity identification, voltage identification, safety certification mark or other related information, etc., to ensure that the use of capacitor meets the requirements of circuit and safety standards.The length and spacing of capacitor pin have important influence on the application of capacitor in circuit.In the production process of capacitor, the main body shell of capacitor needs to be marked, and the pin of capacitor also needs to be trimmed to meet product requirements.However, the existing capacitor marking and pin trimming are usually carried out on different equipment, which is low in production efficiency. SUMMARY
[0003] In view of the deficiencies of the prior art, the purpose of the utility model is to provide a kind of integrated equipment for automatic integrated capacitor production, which can realize the automatic marking and pin trimming of capacitor, and is beneficial to improve production efficiency.
[0004] The utility model provides a kind of integrated equipment for automatic integrated type capacitor production, it is characterized by including sequentially arranged feeding device, laser marking device, transfer device, whole foot cutting device and boxing device;Feeding device includes feeding transmission channel;Laser marking device includes first material receiving mechanism, first rotary transmission mechanism, first laser marking mechanism, second laser marking mechanism and first shooting mechanism;First rotary transmission mechanism includes first turntable and at least one first clamp on first turntable, first turntable can rotate to drive first clamp sequentially through first material receiving station, marking station, first shooting station and transfer station in the range of first turntable rotation;First clamp is used for loosening or clamping the pin of capacitor;First material receiving mechanism is used to move the capacitor on feeding transmission channel to first material receiving station;First laser marking mechanism is towards marking station and is used to mark the first side of the shell of capacitor;Second laser marking mechanism is towards marking station and is used to mark the second side of the shell of capacitor;First shooting mechanism is towards first shooting station and is used to shoot the multiple sides of capacitor including at least first side and second side;Whole foot cutting device includes second rotary transmission mechanism, pin opening mechanism, pin straightening mechanism, capacitor detection mechanism, pin cutting mechanism, second shooting mechanism and unloading mechanism;Second rotary transmission mechanism includes second turntable and at least one second clamp on second turntable, second turntable can rotate and drive second clamp sequentially through second material receiving station, pin opening station, pin straightening station, capacitor detection station, pin cutting station, second shooting station and unloading station in the range of second turntable rotation;Second clamp is used for loosening or clamping the shell of capacitor;Pin opening mechanism cooperates with pin opening station and is used to open two pins of capacitor;Pin straightening mechanism cooperates with pin straightening station and is used to straighten pin;Capacitor detection mechanism cooperates with capacitor detection station and is used to detect the capacitance value between two pins;Pin cutting mechanism cooperates with pin cutting station and is used to cut pin;Second shooting mechanism is towards second shooting station and is used to shoot pin;Unloading mechanism cooperates with unloading station and is used to take out capacitor from second clamp;Transfer device is used to move capacitor on the transfer station of laser marking device to the second material receiving station of whole foot cutting device;Boxing device includes unloading transmission channel, placing table, push mechanism and boxing table;The first end of unloading transmission channel cooperates with unloading mechanism and is used to receive capacitor on unloading mechanism, and the second end of unloading transmission channel cooperates with placing table;Boxing table is located on one side of placing table, and boxing table is used to place packaging box with side opening towards placing table;Push mechanism is used to arrange capacitor on unloading transmission channel to placing table, and move capacitor on placing table from the side opening of packaging box to packaging box.
[0005] In some embodiments of the utility model, the feeding transmission channel includes a first conveyor belt.
[0006] In some embodiments of the utility model, the upper material transmission channel further includes a pin centering mechanism arranged on the first conveying belt, the pin centering mechanism includes a shell clamping mechanism and a pin clamping mechanism arranged on the shell clamping mechanism, the shell clamping mechanism is used for clamping the shell of the capacitor, and the pin clamping mechanism is used for clamping the pin straight, so that the plane where the two pins are located is parallel to the first side surface.
[0007] In some embodiments of the utility model, the first material receiving mechanism is located below the first material receiving station; the first material receiving mechanism includes a first moving mechanism and a third clamp, the third clamp is arranged on the first moving mechanism, the first moving mechanism is used for driving the third clamp to move between the first material receiving station and the end of the first conveying belt; the capacitor is conveyed on the first conveying belt in a manner that the pin faces upward; the third clamp is used for loosening or clamping the shell of the capacitor; when the third clamp moves to the first material receiving station, the pin of the capacitor extends into the first clamp.
[0008] In some embodiments of the utility model, the loosening or clamping direction of the first clamp is parallel to the axial direction of the first rotary disc, when the first clamp clamps the pin of the capacitor, the plane where the two pins of the capacitor are located is perpendicular to the axial direction of the first rotary disc, the first side surface is parallel to the plane where the two pins are located, and the first laser marking mechanism includes a first laser emitter, and the direction of the first laser emitter is parallel to the axial direction of the first rotary disc.
[0009] In some embodiments of the utility model, the second laser marking mechanism includes a fourth clamp and a second laser emitter, the fourth clamp is used for clamping or loosening the two side surfaces of the capacitor which are parallel to the plane where the two pins of the capacitor are located, the second side surface is opposite to the two pins of the capacitor, and the direction of the second laser emitter is perpendicular to the axial direction of the first rotary disc.
[0010] In some embodiments of the utility model, the first shooting mechanism includes a first camera, a second camera, a third camera, a fourth camera and a fifth camera, the first camera and the second camera are respectively directed to the two side surfaces of the capacitor which are parallel to the plane where the two pins are located, the third camera and the fourth camera are respectively directed to the two side surfaces of the capacitor which are perpendicular to the plane where the two pins are located, and the fifth camera is directed to the second side surface.
[0011] In some embodiments of the utility model, the transfer station and the second material receiving station are adjacent and aligned; the transfer device includes a fifth clamp and a second moving mechanism, the fifth clamp is used for clamping or loosening the shell of the capacitor, the fifth clamp is connected to the second moving mechanism, and the second moving mechanism is used for driving the fifth clamp to move between the transfer station and the second material receiving station.
[0012] In some embodiments of the utility model, the pin spreading mechanism includes a third moving mechanism and two spreading plates, the spreading plates are connected to the third moving mechanism, the third moving mechanism is used for driving the spreading plates to approach or move away from the pin spreading station; and the two spreading plates can approach or move away from each other.
[0013] In some embodiments of the utility model, pin straightening mechanism includes fourth movement mechanism and whole foot mould, whole foot mould is connected to fourth movement mechanism, fourth movement mechanism is used to drive whole foot mould to be close to or away from pin straightening station, whole foot mould includes middle module and two side modules opposite to both sides of middle module, side module can be close to or away from middle module.
[0014] In some embodiments of the utility model, the capacitor detection mechanism includes a sixth clamp and a capacitor tester, the sixth clamp is used for clamping or releasing the pins of the capacitor, the capacitor tester includes two groups of electric contact terminals arranged on the sixth clamp and used for contacting the two pins respectively, and a capacitor tester main body connected with the electric contact terminals.
[0015] In some embodiments of the utility model, the second shooting mechanism includes a sixth camera and a background plate, the sixth camera and the background plate are arranged oppositely along a direction perpendicular to the plane where the two pins are located.
[0016] In some embodiments of the utility model, the pin cutting mechanism includes a fifth movement mechanism and a cutter, the cutter is connected to the fifth movement mechanism, the fifth movement mechanism is used to drive the cutter to move between a first position on one side of the plane where the two pins are located and a second position where the two pins of the capacitor are located in the cutter, the cutter includes a middle cutter and side cutters located on both sides of the middle cutter, the side cutters can be close to or away from the middle cutter, when the side cutters are close to the middle cutter, the side cutters contact the first end surface of the middle cutter, and the second end surface of the middle cutter opposite to the first end surface is used to contact the shell of the capacitor between the two pins.
[0017] In some embodiments of the utility model, the middle cutter is replaceable, the middle cutter includes a plurality of middle cutters with different distances between the first end surface and the second end surface, and the pin cutting mechanism further includes a sixth movement mechanism, the fifth movement mechanism is connected to the sixth movement mechanism, and the sixth movement mechanism is used to drive the fifth movement mechanism to be close to or away from the pin cutting station.
[0018] In some embodiments of the utility model, the second rotating transmission mechanism further includes a seventh movement mechanism, the seventh movement mechanism is connected to the second rotating disc, the second clamp is connected to the seventh movement mechanism, and the seventh movement mechanism is used to drive the second clamp to move close to or away from the shaft center of the second rotating disc, when the second clamp is located at the pin cutting station, the seventh movement mechanism drives the second clamp to move away from the shaft center of the second rotating disc, and the shell of the capacitor between the two pins contacts the middle cutter.
[0019] In some embodiments of the utility model, when the second clamp is located at the pin cutting station, the seventh movement mechanism drives the second clamp to move away from the shaft center of the second rotating disc, and the shell of the capacitor between the two pins contacts the middle cutter.
[0020] In some embodiments of the utility model, the pin cutting mechanism further includes a pin cutting material collecting mechanism and a blowing mechanism, the pin cutting material collecting mechanism is arranged on one side of the cutter, and the blowing mechanism is used for blowing the pin cutting material cut by the cutter to the pin cutting material collecting mechanism.
[0021] In some embodiments of the utility model, the blanking mechanism includes an eighth moving mechanism, a rotating block, a seventh clamp and a material collecting groove, the material collecting groove is arranged below the blanking station; the eighth moving mechanism includes a first sliding block, a second sliding block, a connecting block, a first track and a second track, the first track is a linear track, and the first sliding block is matched with the first track; the second track includes an arc-shaped track protruding in a direction away from the first track in the middle, and the second sliding block is matched with the second track; the rotating block is rotatably connected to the first sliding block, the connecting block is connected to the second sliding block at a first end, and the connecting block is fixedly connected to the rotating block at a second end; the seventh clamp is connected to the rotating block, and the seventh clamp is used for clamping or releasing the pin of the capacitor; when the rotating block is located at the blanking station, the pin of the capacitor extends into the seventh clamp; when the second sliding block passes through the arc-shaped track, the seventh clamp is turned over by 180 DEG; when the rotating block is located at the material collecting groove, the side of the shell of the capacitor clamped by the seventh clamp away from the pin is in contact with the material collecting groove.
[0022] In some embodiments of the utility model, the blanking mechanism further includes a pushing rod, the pushing rod can move along the material collecting groove, and the pushing rod is used for pushing the capacitor in the material collecting groove.
[0023] In some embodiments of the utility model, the automatic integrated capacitor production integrated equipment further includes a waste collecting mechanism, the second clamp can also drive the waste abandoning station on the last position after the blanking station, and the waste collecting mechanism is arranged below the waste abandoning station.
[0024] In some embodiments of the utility model, the automatic integrated capacitor production integrated equipment further includes an image display, and the image display is used for displaying the pictures shot by the first shooting mechanism and the second shooting mechanism.
[0025] In some embodiments of the utility model, the automatic integrated capacitor production integrated equipment further includes a laser display, and the laser display is used for displaying the laser of the first laser marking mechanism and the second laser marking mechanism.
[0026] In some embodiments of the utility model, the first clamp includes two first clamping plates relatively movable and a first swing rod connected with at least one first clamping plate, the first swing rod is closer to the shaft center of the first rotating disc relative to the first clamping plate; the laser marking device further includes a first pressing plate, the first pressing plate can move close to or away from the first rotating disc, the first pressing plate is located on the outer side of the first swing rod when the first clamp is located at the first material receiving station or the transfer station, and the first swing rod swings to make the two first clamping plates away from each other when the first pressing plate is close to the first rotating disc.
[0027] In some embodiments of the utility model, second clamp includes two second clamping plates that can move relatively and second swing lever connected with at least one second clamping plate, second swing lever is closer to the axle of second turntable relative to second clamping plate, whole foot cutting device still includes second pressing plate, second pressing plate can move close to or away from second turntable, when second clamp is located in second material receiving station or waste material abandoning station, second pressing plate is located at the outside of second swing lever, and when second pressing plate is close to second turntable, second swing lever swings and makes two second clamping plates away from each other.
[0028] In some embodiments of the utility model, whole foot cutting device still includes first driving part, first driving part is arranged in discharging station, and first driving part is used to drive second clamp in discharging station to loosen the shell of capacitor.
[0029] In some embodiments of the utility model, first clamp is eight and is arranged along the circumference of first turntable, when one first clamp is located in first material receiving station, marking station, first shooting station and transfer station have a first clamp respectively, second clamp is eight and is arranged along the circumference of second turntable, when one second clamp is located in second material receiving station, pin opening station, pin straightening station, capacitor detection station, pin cutting station, second shooting station and discharging station have a second clamp respectively.
[0030] In some embodiments of the utility model, the automatic integrated capacitor production integrated equipment further includes a power system, the power system includes a main motor, an upper rotating shaft, a lower rotating shaft and a plurality of different cam mechanisms, the main motor is in transmission connection with the lower rotating shaft, and the lower rotating shaft is in transmission connection with the upper rotating shaft; the first rotating transmission mechanism further includes a first divider, the first rotating disc is connected to the first divider, and the first divider is in transmission connection with the upper rotating shaft; the second rotating transmission mechanism further includes a second divider, the second rotating disc is connected to the second divider, and the second divider is in transmission connection with the upper rotating shaft; each cam mechanism includes a cam arranged on the upper rotating shaft or the lower rotating shaft and a connecting rod connected with the cam; the first moving mechanism, the fifth clamp, the second moving mechanism, the third moving mechanism, the fourth moving mechanism, the sixth clamp, the fifth moving mechanism, the eighth moving mechanism, the first pressing plate and the second pressing plate are respectively connected to the tail end of the connecting rod of one cam mechanism.
[0031] In some embodiments of the utility model, the shell clamping mechanism, the pin clamping mechanism, the third clamp, the fourth clamp, the supporting plate, the whole foot mold, the edge cutter, the seventh moving mechanism and the pushing rod are respectively driven by a pneumatic cylinder.
[0032] In some embodiments of the utility model, the conveying direction of the discharging conveying channel is parallel to the first side of the placing table, and the discharging conveying channel is adjacent to the first side.
[0033] In some embodiments of the utility model, push swing mechanism includes first push material mechanism, first blocking mechanism and second push material mechanism.
[0034] In some embodiments of the utility model, first push material mechanism and first blocking mechanism are opposite in first direction, first direction is perpendicular to the conveying direction of blanking transmission passage;First push material mechanism includes first push plate, first push plate extends along the conveying direction of blanking transmission passage, first push plate can move between the side of blanking transmission passage far from the placing table and the side of blanking transmission passage close to placing table along first direction above blanking transmission passage;First blocking mechanism includes first baffle, first baffle extends along the conveying direction of blanking transmission passage, first baffle can move between the third position close to blanking transmission passage and the fourth position far from blanking transmission passage along first direction on placing table.
[0035] In some embodiments of the utility model, second push material mechanism and packing table are opposite in second direction, second direction is parallel to the conveying direction of blanking transmission passage;Second push material mechanism includes second push plate, second push plate extends along first direction, second push plate can move along second direction on placing table, and the moving area of second push plate at least partially overlaps the moving area of first baffle;Packing table is adjacent to the second side edge of placing table, and the second side edge is adjacent to the first side edge.
[0036] In some embodiments of the utility model, packing table includes supporting plate and lifting device connected with supporting plate, supporting plate is used to place packaging box, and lifting device is used to drive supporting plate to lift.
[0037] In some embodiments of the utility model, packing device further includes second blocking mechanism, second blocking mechanism includes second baffle, second baffle is arranged between blanking transmission passage and the first side edge of placing table, and second baffle can extend or retract relative to placing table.
[0038] In some embodiments of the utility model, lifting device includes base, second driving part and screw rod, first end of screw rod is connected to supporting plate, second end of screw rod is movably connected to base, and second driving part is used to drive screw rod to move relative to base;Lifting device further includes guide column, first end of guide column is connected to supporting plate, and second end of guide column movably penetrates base.
[0039] In some embodiments of the utility model, packing device further includes first sensor, first sensor is arranged on one side of blanking transmission passage and located on the outside of first push plate, and first sensor is used to detect the capacitance on blanking transmission passage;Packing device further includes second sensor, second sensor is arranged on the side of first baffle far from first push plate, and second sensor is used to detect the position of first baffle.
[0040] In some embodiments of the utility model, the boxing station further includes a box positioning mechanism, the box positioning mechanism is arranged on the supporting plate, and the box positioning mechanism is used for contacting at least one side of the packaging box.
[0041] In some embodiments of the utility model, the boxing device further includes a bridging mechanism, the bridging mechanism is arranged on the placing table and is arranged close to the boxing station, the bridging mechanism includes a strutting plate and a bridging plate connected below the strutting plate, the strutting plate extends to the boxing station and is used for being inserted into the side opening of the packaging box so as to contact the inner wall of the packaging box, and the bridging plate is used for being arranged between the placing table and the boxing station;The bridging mechanism further includes a support and a rotating piece, the support is connected to the placing table, the rotating piece is rotatably arranged on the support, and the strutting plate is connected to the rotating piece;The strutting mechanism further includes a handle and a connecting rod, the support, the rotating piece and the strutting plate are two respectively and are one-to-one correspondingly combined and oppositely arranged in the first direction, the handle is arranged on one rotating piece, and the two rotating pieces are connected through the connecting rod.
[0042] In some embodiments of the utility model, the blanking conveying channel includes a second conveying belt, the blanking conveying channel further includes a stopper arranged at the end of the second conveying belt, and the end of the first pushing mechanism in the conveying direction of the blanking conveying channel is adjacent to the stopper;The second conveying belt includes a feeding section and a pushing section arranged in sequence in the conveying direction of the blanking conveying channel, the blanking conveying channel includes a guardrail arranged on both sides of the feeding section, and the first pushing mechanism is arranged on one side of the pushing section.
[0043] Compared with the prior art, the utility model can achieve the following beneficial effects:
[0044] The automatic integrated capacitor production equipment provided by the utility model mainly consists of sequentially connected feeding device, laser marking device, transfer device, leg trimming and cutting device and boxing device, and can realize automatic marking, leg trimming and boxing of capacitors, which is beneficial to improving the production efficiency of capacitors. BRIEF DESCRIPTION OF DRAWINGS
[0045] Figure 1 It is the structure schematic diagram of the automatic integrated capacitor production equipment embodiment of the utility model.
[0046] Figure 2 It is the structure schematic diagram of the automatic integrated capacitor production equipment embodiment of the utility model in another view.
[0047] Figure 3 It is the structure schematic diagram of the laser marking device, transfer device and leg trimming and cutting device in the automatic integrated capacitor production equipment embodiment of the utility model.
[0048] Figure 4Is the structure schematic drawing of the laser marking device, the transfer device and the whole foot cutting device in another visual angle in the embodiment of the utility model automatic integrated capacitor production integrated equipment.
[0049] Figure 5 The structure schematic drawing of the pin centering mechanism in the embodiment of the utility model automatic integrated capacitor production integrated equipment.
[0050] Figure 6 The structure schematic drawing of the power system in the embodiment of the utility model automatic integrated capacitor production integrated equipment.
[0051] Figure 7 The structure schematic drawing of the transfer device in the embodiment of the utility model automatic integrated capacitor production integrated equipment.
[0052] Figure 8 The structure schematic drawing of the unloading mechanism in the embodiment of the utility model automatic integrated capacitor production integrated equipment.
[0053] Figure 9 The structure schematic drawing of the unloading mechanism in another visual angle in the embodiment of the utility model automatic integrated capacitor production integrated equipment.
[0054] Figure 10 The structure schematic drawing of the boxing device in the embodiment of the utility model automatic integrated capacitor production integrated equipment.
[0055] Figure 11 The structure schematic drawing of the boxing device in another visual angle in the embodiment of the utility model automatic integrated capacitor production integrated equipment.
[0056] Figure 12 The structure schematic drawing of the capacitor.
[0057] In the figure, the feeding device 100, the feeding transmission channel 110, the first conveying belt 111, the pin centering mechanism 120, the shell clamping mechanism 121, the pin clamping mechanism 122, the laser marking device 200, the first material receiving mechanism 210, the first moving mechanism 211, the third clamp 212, the first rotary transmission mechanism 220, the first rotary disc 221, the first clamp 222, the first clamping plate 223, the first swing rod 224, the first material receiving station 225, the empty station 226, the marking station 227, the first shooting station 228, the transfer station 229, the first laser marking mechanism 230, the first laser emitter 231, the second laser marking mechanism 240, the fourth clamp 241, the second laser emitter 242, the first shooting mechanism 250, the first camera 251, the second camera 252, the third camera 253, the fourth camera 254, the fifth camera 255, the first pressing plate 260, the transfer device 300, the fifth clamp 310, the second moving mechanism 320, the pin straightening and cutting device 400, the second rotary transmission mechanism 410, the second rotary disc 411, the second clamp 412, the seventh moving mechanism 413, the second clamping plate 414, the second swing rod 415, the second material receiving station 416, the pin opening station 417, the pin straightening station 418, the capacitance detection station 419, the pin cutting station 420, the second shooting station 421, the discharging station 422, the waste discarding station 423, the pin opening mechanism 430, the third moving mechanism 431, the support plate 432, the pin straightening mechanism 440, the fourth moving mechanism 441, the pin straightening mold 442, the middle mold 443, the side mold 444, the capacitance detection mechanism 450, the sixth clamp 451, the capacitance tester 452, the electrical contact end 453, the capacitance tester body 454, the pin cutting mechanism 460, the fifth moving mechanism 461, the cutter 462, the middle cutter 463, the first end face 464, the second end face 465, the edge cutter 466, the sixth moving mechanism 467, the pin cutting material collecting mechanism 468, the second shooting mechanism 470, the sixth camera 471, the background plate 472, the discharging mechanism 480, the eighth moving mechanism 481, the rotary block 482, the seventh clamp 483, the material collecting tank 484, the pushing rod 485, the first sliding block 486, the second sliding block 487, the connecting block 489, the first rail 490, the second rail 491, the second pressing plate 492, the first driving member 493, the waste collecting mechanism 500, the image display 600, the laser display 610, the boxing device 700, the discharging transmission channel 710, the second conveying belt 711, the stop block 712, the guardrail 713, the inclined block 714, the support frame 715, the seventh driving member 716, the placement table 720, the first side edge 721, the second side edge 722, the pushing mechanism 730, the first pushing mechanism 731, the first pushing plate 732, the third driving member 733, the first blocking mechanism 734, the first blocking plate 735, the fourth driving member 736, the second pushing mechanism 737, the second pushing plate 738, the fifth driving member 739, the second blocking mechanism 740,The second baffle 741, the sixth driving part 742, the boxing table 750, the supporting plate 751, the lifting device 752, the base 753, the second driving part 754, the screw 755, the box positioning mechanism 756, the guide column 757, the first sensor 760, the second sensor 761, the bridging mechanism 770, the opening plate 771, the support 772, the rotating part 773, the handle 774, the connecting rod 775, the bridging plate 776, the capacitor 800, the shell 810, the first side 811, the second side 812, the pin 820, the packaging box 830, the side opening 831, the main motor 900, the upper rotating shaft 910, the lower rotating shaft 920, the cam mechanism 930, the cam 931, the connecting rod 932.
[0058] The utility model will be further explained in detail below in combination with the drawings and specific embodiments. EMBODIMENT
[0059] As Figures 1 to 12 shown, the embodiment of the utility model provides a kind of integrated equipment for automatic integrated capacitor production, which is used to realize the automatic laser marking of capacitor, whole foot cutting, detection and boxing.
[0060] The integrated equipment for automatic integrated capacitor production mainly includes feeding device 100, laser marking device 200, transfer device 300, whole foot cutting device 400 and boxing device 700 arranged in sequence. Wherein feeding device 100 is used to receive unmarked, untrimmed pin capacitor 800 and transport the capacitor 800 to laser marking device 200, laser marking device 200 is used to mark the shell 810 of capacitor 800 automatically, transfer device 300 is used to move capacitor 800 on laser marking device 200 to whole foot cutting device 400, whole foot cutting device 400 is used to trim the pin 820 of capacitor 800 automatically, and boxing device 700 is used to automatically pack capacitor 800 after marking and trimming pin into packaging box 830.
[0061] Wherein, feeding device 100 includes feeding transmission channel 110, and feeding transmission channel 110 is used to transmit capacitor 800 to laser marking device 200 one by one, to facilitate marking the shell 810 of capacitor 800 one by one.
[0062] The laser marking device 200 comprises a first receiving mechanism 210, a first rotating transmission mechanism 220, a first laser marking mechanism 230, a second laser marking mechanism 240 and a first shooting mechanism 250. The first rotating transmission mechanism 220 comprises a first rotating disc 221 and at least one first clamp 222 arranged on the first rotating disc 221. The first rotating disc 221 is capable of rotating, for example, driven by a motor, so as to drive the first clamp 222 to sequentially pass through a first receiving station 225, a marking station 227, a first shooting station 228 and a transferring station 229 within a range of one rotation of the first rotating disc 221. The above stations are respectively used for receiving the capacitor 800, marking the capacitor 800 for the first time, marking the capacitor 800 for the second time, detecting the appearance of the shell 810 of the capacitor 800 and transferring the capacitor 800 to the next process, for example, a whole foot cutting process. The first rotating disc 221 is used to drive the first clamp 222 to pass through the plurality of stations in the circumferential direction, which is beneficial to reduce the space occupied by the laser marking device 200. The first clamp 222 is used to loosen or clamp the pins 820 of the capacitor 800. When the first clamp 222 clamps the pins 820 of the capacitor 800, the shell 810 of the capacitor 800 is located outside the first clamp 222, which is convenient for processing the shell 810 of the capacitor 800. When the first clamp 222 loosens the pins 820 of the capacitor 800, the capacitor 800 leaves the first clamp 222 and is unloaded from the laser marking device 200. The first receiving mechanism 210 is used to move the capacitor 800 on the feeding transmission channel 110 to the first receiving station 225, which provides convenience for the first clamp 222 located on the first receiving station 225 to clamp the pins 820 of the capacitor 800. The first laser marking mechanism 230 is directed to the marking station 227 and is used to mark the first side 811 of the shell 810 of the capacitor 800. The second laser marking mechanism 240 is directed to the marking station 227 and is used to mark the second side 812 of the shell 810 of the capacitor 800, so as to realize the marking of the two sides of the shell 810 of the capacitor 800. The first shooting mechanism 250 is directed to the first shooting station 228 and is used to shoot at least the plurality of sides of the capacitor 800 including the first side 811 and the second side 812. The first shooting mechanism 250 can at least shoot the marking conditions of the first side 811 and the second side 812.
[0063] The whole foot cutting device 400 mainly comprises a second rotation transmission mechanism 410, a lead foot opening mechanism 430, a lead foot straightening mechanism 440, a capacitor detection mechanism 450, a lead foot cutting mechanism 460, a second shooting mechanism 470 and a discharging mechanism 480. The second rotation transmission mechanism 410 comprises a second turntable 411 and at least one second clamp 412 arranged on the second turntable 411. The second turntable 411 can rotate, for example, driven by a motor, and drive the second clamp 412 to pass through the second material receiving station 416, the lead foot opening station 417, the lead foot straightening station 418, the capacitor detection station 419, the lead foot cutting station 420, the second shooting station 421 and the discharging station 422 in turn within the range of one rotation of the second turntable 411. The above stations are used in turn to receive the capacitor 800 transferred from the previous process, for example, the laser marking process, open the two lead feet 820 of the capacitor 800, straighten the lead feet 820, test the capacitor between the lead feet 820, cut the lead feet 820, detect the appearance of the lead feet 820, and transfer the capacitor 800 to the next process, for example, the boxing process. The second turntable 411 drives the second clamp 412 to pass through the multiple stations in the circumferential direction, which is beneficial to reduce the space occupied by the whole foot cutting device 400. The second clamp 412 is used to loosen or clamp the shell 810 of the capacitor 800. When the second clamp 412 clamps the shell 810 of the capacitor 800, the lead feet 820 of the capacitor 800 are exposed from the second clamp 412, which is convenient for trimming and detecting the lead feet 820 of the capacitor 800. When the second clamp 412 loosens the shell 810 of the capacitor 800, the capacitor 800 can leave the whole foot cutting device 400. The lead foot opening mechanism 430 cooperates with the lead foot opening station 417 and is used to open the two lead feet 820 of the capacitor 800, so that the two lead feet 820 are in a state of being separated outward, avoiding the two lead feet 820 approaching each other inward, which is convenient for using a mold to straighten the lead feet 820 in the subsequent straightening process. The lead foot straightening mechanism 440 cooperates with the lead foot straightening station 418 and is used to straighten the lead feet 820. The lead foot straightening mechanism 440 can make the lead feet 820 extend perpendicular to a surface of the shell 810. The capacitor detection mechanism 450 cooperates with the capacitor detection station 419 and is used to detect the capacitor value between the two lead feet 820, i.e., the capacitor value of the capacitor 800. The lead foot cutting mechanism 460 cooperates with the lead foot cutting station 420 and is used to cut the lead feet 820 to obtain the required length. The second shooting mechanism 470 faces the second shooting station 421 and is used to shoot the lead feet 820, for example, to detect whether the length and extension direction of the lead feet 820 meet the standards. The discharging mechanism 480 cooperates with the discharging station 422 and is used to take out the capacitor 800 from the second clamp 412, which is convenient for the capacitor 800 to enter the next process, for example, the boxing process.
[0064] The transfer device 300 is used to move the capacitor 800 on the transfer station 229 of the laser marking device 200 to the second receiving station 416 of the foot shaping and cutting device 400, so that the capacitor 800 is transferred from the laser marking process to the foot shaping and cutting process.
[0065] The boxing device 700 includes a feeding transmission channel 710, a placing table 720, a pushing mechanism 730, and a boxing table 750. The first end of the feeding transmission channel 710 is matched with the feeding mechanism 480 and is used to receive the capacitor 800 on the feeding mechanism 480. The second end of the feeding transmission channel 710 is matched with the placing table 720 to move the capacitor 800 to one side of the placing table 720. The boxing table 750 is located on one side of the placing table 720, and is used to place a packaging box 830 with a side opening 831 facing the placing table 720. The pushing mechanism 730 is used to arrange the capacitor 800 on the feeding transmission channel 710 to the placing table 720, and move the capacitor 800 on the placing table 720 to the packaging box 830 from the side opening 831 of the packaging box 830, so as to realize automatic boxing of the capacitor 800.
[0066] In some examples, the feeding transmission channel 110 includes a first conveying belt 111, which can be driven to rotate circularly by a motor. The capacitor 800 is conveyed on the first conveying belt 111 with the pins 820 facing upward, so as to facilitate the first receiving mechanism 210 to move the capacitor 800 to the first clamp 222 and clamp the pins 820 of the capacitor 800 by the first clamp 222. The first receiving mechanism 210 is located below the first receiving station 225, which can be located at the lower end of the first rotary table 221, so as to facilitate receiving from bottom to top. The first receiving mechanism 210 includes a first moving mechanism 211 and a third clamp 212, which is arranged on the first moving mechanism 211. The first moving mechanism 211 is used to drive the third clamp 212 to move between the first receiving station 225 and the end of the first conveying belt 111, for example, the first moving mechanism 211 can drive the third clamp 212 to move up and down. The third clamp 212 is used to loosen or clamp the shell 810 of the capacitor 800. When the third clamp 212 moves to the first receiving station 225, the pins 820 of the capacitor 800 extend into the first clamp 222, the first clamp 222 clamps the pins 820, and the third clamp 212 loosens the shell 810, so as to realize loading of the capacitor 800 on the second rotary transmission mechanism 410.
[0067] In some examples, the feeding transmission channel 110 further comprises a pin centering mechanism 120 arranged on the first conveying belt 111, the pin centering mechanism 120 comprising a shell clamping mechanism 121 for clamping the shell 810 of the capacitor 800 and a pin straightening mechanism 122 arranged on the shell clamping mechanism 121 for straightening the pins 820 so that the plane in which the two pins 820 lie is parallel to the first side surface 811. The pin centering mechanism 120 is used to adjust the pins 820 of the capacitor 800 to avoid the influence of the bending of the pins 820 relative to the first side surface 811 on the marking.
[0068] In some examples, the feeding transmission channel 110 further comprises a height adjusting mechanism for adjusting the position of the first conveying belt 111, thereby adjusting the distance between the feeding transmission channel 110 and the first receiving station 225.
[0069] In some examples, the loosening or clamping direction of the first clamp 222 is parallel to the axial direction of the first rotary disc 221, which refers to the extension direction of the rotation shaft around which the first rotary disc 221 rotates. When the first clamp 222 clamps the pins 820 of the capacitor 800, the plane in which the two pins 820 of the capacitor 800 lie is perpendicular to the axial direction of the first rotary disc 221, i.e., the plane in which the two pins 820 of the capacitor 800 lie is parallel to the surface of the first rotary disc 221. The first side surface 811 is parallel to the plane in which the two pins 820 lie, and the area of the first side surface 811 is large. The first laser marking mechanism 230 comprises a first laser emitter 231, and the orientation of the first laser emitter 231 is parallel to the axial direction of the first rotary disc 221, thereby realizing the marking of the first laser emitter 231 on the first side surface 811 with a large area. The first laser marking mechanism 230 can further comprise a first position adjusting mechanism, and the first laser emitter 231 is connected to the first position adjusting mechanism, and the first position adjusting mechanism is used to adjust the position of the first laser emitter 231 relative to the marking station 227.
[0070] In some examples, the second laser marking mechanism 240 includes a fourth clamp 241 and a second laser emitter 242. The fourth clamp 241 is used to clamp or release two sides of the capacitor 800 parallel to the plane in which the two pins 820 of the capacitor 800 are located, and the two sides include the first side 811. The fourth clamp 241 clamps a portion of the two sides including the first side 811, without affecting the marking of the remaining portion of the first side 811 by the first laser marking mechanism 230. The second side 812 is opposite to the two pins 820 of the capacitor 800, and the second side 812 has a smaller area. Clamping the capacitor 800 by the fourth clamp 241 is conducive to accurate marking of the second side 812 with a smaller area. The orientation of the second laser emitter 242 is perpendicular to the axial direction of the first rotating disc 221, so as to mark the second side 812. The second laser marking mechanism 240 can further include a second position adjusting mechanism, and the second laser emitter 242 is connected to the second position adjusting mechanism. The second position adjusting mechanism is used to adjust the position of the second laser emitter 242 relative to the marking station 227.
[0071] In some examples, the first shooting mechanism 250 includes a first camera 251, a second camera 252, a third camera 253, a fourth camera 254, and a fifth camera 255. The five cameras are used to take pictures of five sides of the capacitor 800 on the shell 810 except the side from which the pins 820 extend. The shell 810 can be a cuboid, and the marking and contamination of the multiple sides of the shell 810 can be detected by the five cameras. The first camera 251 and the second camera 252 are respectively directed to two sides of the capacitor 800 parallel to the plane in which the two pins 820 are located. One of the two planes is the first side 811. The third camera 253 and the fourth camera 254 are respectively directed to two sides of the capacitor 800 perpendicular to the plane in which the two pins 820 are located. The fifth camera 255 is directed to the second side 812.
[0072] In some examples, the transfer station 229 and the second receiving station 416 are adjacent and aligned, for example, the transfer station 229 can be located at the left side of the first turntable 221, and the second receiving station 416 can be located at the right side of the second turntable 411, the transfer station 229 and the second receiving station 416 are aligned in the horizontal direction, facilitating the transfer device 300 to transfer the capacitor 800 between the transfer station 229 and the second receiving station 416. The transfer device 300 includes a fifth clamp 310 for clamping or releasing the shell 810 of the capacitor 800, and a second moving mechanism 320, the fifth clamp 310 is connected to the second moving mechanism 320, and the second moving mechanism 320 is used to drive the fifth clamp 310 to move between the transfer station 229 and the second receiving station 416, for example, the second moving mechanism 320 can drive the fifth clamp 310 to move in the horizontal direction. The fifth clamp 310 can clamp the part of the shell 810 of the capacitor 800 close to the pin 820, facilitating the second clamp 412 to clamp the part of the shell 810 of the capacitor 800 away from the pin 820.
[0073] In some examples, the pin spreading mechanism 430 includes a third moving mechanism 431 and two spreading plates 432, the spreading plates 432 are connected to the third moving mechanism 431, and the third moving mechanism 431 is used to drive the spreading plates 432 to approach or move away from the pin spreading station 417, for example, the third moving mechanism 431 can drive the spreading plates 432 to approach or move away from the pin spreading station 417 in the direction perpendicular to the plane where the two pins 820 are located. The two spreading plates 432 can approach or move away from each other. When the capacitor 800 reaches the pin spreading station 417, the third moving mechanism 431 drives the spreading plates 432 to approach the pin spreading station 417, and the two spreading plates 432 move away from each other, thereby spreading the pins 417, when the capacitor 800 does not reach or leaves the pin spreading station 417, the third moving mechanism 431 drives the spreading plates 432 to move away from the pin spreading station 417, and the two spreading plates 432 approach each other, avoiding affecting the movement of the second clamp 412 and the capacitor 800 thereon.
[0074] In some examples, the pin straightening mechanism 440 includes a fourth moving mechanism 441 and a pin straightening mold 442, the pin straightening mold 442 is connected to the fourth moving mechanism 441, the fourth moving mechanism 441 is used to drive the pin straightening mold 442 to approach or move away from the pin straightening station 418, for example, the fourth moving mechanism 441 is used to drive the pin straightening mold 442 to approach or move away from the pin straightening station 418 in a direction perpendicular to the plane where the two pins 820 are located. The pin straightening mold 442 includes a middle module 443 and two side modules 444 oppositely arranged on both sides of the middle module 443, the side modules 444 can approach or move away from the middle module 443, when the side modules 444 move away from the middle module 443, the pins 820 can extend between the side modules 444 and the middle module 443, when the side modules 444 approach the middle module 443, the pins 820 are clamped between the side modules 444 and the middle module 443 to be straightened.
[0075] In some examples, the capacitance detection mechanism 450 includes a sixth clamp 451 and a capacitance tester 452, the sixth clamp 451 is used to clamp or release the pins 820 of the capacitor 800, the capacitance tester 452 includes two groups of electrical contact terminals 453 arranged on the sixth clamp 451 and used to contact the two pins 820 respectively, and a capacitance tester body 454 connected with the electrical contact terminals 453. The capacitance tester body 454 and the electrical contact terminals 453 can be connected by wires. The electrical contact terminals 453 can be arranged on the inner side of the sixth clamp 451. When the sixth clamp 451 is opened, the gap on the inner side of the sixth clamp 451 allows the pins 820 of the capacitor 800 on the second clamp 412 to pass through.
[0076] In some examples, the second shooting mechanism 470 includes a sixth camera 471 and a background plate 472, the sixth camera 471 and the background plate 472 are oppositely arranged in a direction perpendicular to the plane where the two pins 820 are located, and the background plate 472 is used to improve the definition of the photos taken by the sixth camera 471.
[0077] In some examples, the pin cutting mechanism 460 includes a fifth moving mechanism 461 and a cutter 462, the cutter 462 is connected to the fifth moving mechanism 461, the fifth moving mechanism 461 is used to drive the cutter 462 to move between a first position located on one side of the plane where the two pins 820 are located and a second position where the two pins 820 of the capacitor 800 are located in the cutter 462, so as to realize cutting without affecting the rotation of the capacitor 800 to the pin cutting station 420 with the second turntable 411. The cutter 462 includes a middle cutter 463 and side cutters 466 located on both sides of the middle cutter 463, the side cutters 466 can be close to or away from the middle cutter 463, when the side cutters 466 are close to the middle cutter 463, the side cutters 466 are in contact with the first end surface 464 of the middle cutter 463, the second end surface 465 of the middle cutter 463 opposite to the first end surface 464 is used to contact the shell 810 of the capacitor 800 between the two pins 820, that is, the middle cutter 463 is located between the side cutters 466 and the shell 810 during cutting, the distance between the first end surface 464 and the second end surface 465 of the middle cutter 463 is the length of the pin 820, so the middle cutter 463 can be used to limit the length of the pin 820.
[0078] In some examples, the middle cutter 463 is detachable, the pin cutting mechanism 460 can further include a mounting block movably mounted on the fifth moving mechanism 461, and the middle cutter 463 is detachably mounted on the mounting block. The middle cutter 463 includes a plurality of middle cutters 463 with different distances between the first end surface 464 and the second end surface 465, that is, the middle cutter 463 can have different thickness specifications. The pin cutting mechanism 460 further includes a sixth moving mechanism 467, the fifth moving mechanism 461 is connected to the sixth moving mechanism 467, and the sixth moving mechanism 467 is used to drive the fifth moving mechanism 461 to move close to or away from the pin cutting station 420, for different specifications of the middle cutter 463, the distance between the second end surface 465 of the middle cutter 463 and the axis of the second turntable 411 can be adjusted by the sixth moving mechanism 467, for example, the distance between the second end surface 465 of the middle cutter 463 and the axis of the second turntable 411 can be kept constant, which is beneficial to improve the length accuracy of the pin 820. The sixth moving mechanism 467 can include a manual knob, a threaded rod connected to the manual knob, a sliding block movably matched with the threaded rod, and a sliding rail matched with the sliding block, for example, and the fifth moving mechanism 461 is connected to the sliding block.
[0079] In some examples, the second rotating transmission mechanism 410 further comprises a seventh moving mechanism 413 connected to the second rotating disc 411, and the second clamp 412 is connected to the seventh moving mechanism 413, and the seventh moving mechanism 413 is used to drive the second clamp 412 to move close to or away from the axis of the second rotating disc 411. When the second clamp 412 is located at the pin cutting station 420, the seventh moving mechanism 413 drives the second clamp 412 to move away from the axis of the second rotating disc 411, so that the shell 810 of the capacitor 800 between the two pins 820 is in contact with the middle cutter 463, thereby ensuring that the shell 810 of the capacitor 800 between the two pins 820 is in close contact with the middle cutter 463, thereby improving the length accuracy of the pin 820.
[0080] In some examples, when the second clamp 412 is located at the pin straightening station 418, the seventh moving mechanism 413 drives the second clamp 412 to move away from the axis of the second rotating disc 411, and the shell 810 of the capacitor 800 between the two pins 820 is in contact with the middle module 443, thereby better straightening the pin 820.
[0081] In some examples, the pin cutting mechanism 460 further comprises a pin cutting material collecting mechanism 461 arranged on one side of the cutter 462, and a blowing mechanism used to blow the pin cutting material cut by the cutter 462 to the pin cutting material collecting mechanism 462, and the blowing mechanism can be arranged on the other side of the cutter 462.
[0082] In some examples, the feeding mechanism 480 includes an eighth moving mechanism 481, a rotating block 482, a seventh clamp 483, and a collecting groove 484, which is arranged below the feeding station 422, which can be located at the lower end of the second rotating disc 411. The eighth moving mechanism includes a first slider 486, a second slider 487, a connecting block 489, a first track 490, and a second track 491, wherein the first track 490 is a linear track, the first slider 486 is matched with the first track 490, and the first slider 486 can move linearly on the first track 490. The second track 491 includes an arc-shaped track protruding away from the first track 490 in the middle, and the two ends of the second track 491 can be linear tracks. The second slider 487 is matched with the second track 491, and the second slider 487 can move along the second track 491, including moving in the arc-shaped track. The rotating block 482 is rotatably connected to the first slider 486, the connecting block 489 is connected to the second slider 487 at the first end, and the connecting block 489 is fixedly connected to the rotating block 482 at the second end. When the first slider 486 moves, it drives the second slider 486 to move. When the second slider 486 moves to the arc-shaped track, the distance between the first slider 486 and the second slider 487 increases, the connecting block 489 rotates, thereby driving the rotating block 482 to rotate, which can realize the overturning of the rotating block 482. The seventh clamp 483 is fixedly connected to the rotating block 482, and the seventh clamp 483 is used for clamping or releasing the pins 820 of the capacitors 800. When the rotating block 482 is located at the feeding station 422, the pins 820 of the capacitors 800 extend into the seventh clamp 483, and the seventh clamp 483 clamps the pins 820, and the second clamp 412 releases the shell 810, thereby realizing the transfer of the capacitors 800. When the second slider 487 passes through the arc-shaped track, the seventh clamp overturns by 180°. When the rotating block 482 is located at the collecting groove 484, the rotating block 482 is rotated to the side of the shell 810 opposite to the pins 820 of the capacitors 800 clamped by the seventh clamp 483, thereby realizing the overturning of the capacitors 800, which is convenient for transporting the capacitors 800 in subsequent processes such as the boxing process.
[0083] In some examples, the feeding mechanism 480 further includes a pushing rod 485, which can move along the collecting groove 484, and the pushing rod 485 is used for pushing the capacitors 800 in the collecting groove 484, so that the capacitors 800 in the collecting groove 484 below the seventh clamp 483 are timely pushed away, which is beneficial for feeding the next capacitor 800.
[0084] In some examples, the integrated device for automated integrated capacitor production further comprises a waste collection mechanism 500, which may, for example, comprise a waste collection funnel. The second turntable 411 can also drive the second clamp 412 to pass through the waste rejection station 423 located between the discharging station 422 and the second receiving station 416, i.e., the second turntable 411 can also drive the second clamp 412 to sequentially pass through the discharging station 422, the waste rejection station 423, and the second receiving station 416. The waste collection mechanism 500 is located below the transfer station 229 and the waste rejection station 423. When the appearance of the capacitor 800 photographed in the first photographing mechanism 250 does not meet the requirements, the capacitor 800 is rotated to the discharging station 422 by the first turntable 221, the first clamp 222 releases the pins 820 of the capacitor 800, the fifth clamp 310 of the transfer device 300 does not clamp the capacitor 800, and the defective capacitor 800 falls into the waste collection mechanism 500. When the appearance of the pins 820 of the capacitor 800 photographed in the second photographing mechanism 470 does not meet the requirements or the capacitor detection mechanism 450 detects that the capacitance value of the capacitor 800 does not meet the requirements, the discharging mechanism 480 does not receive the capacitor 800, and when the capacitor 800 is rotated to the waste rejection station 423 by the second turntable 411, the second clamp 412 releases the capacitor 800, and the defective capacitor 800 falls into the waste collection mechanism 500. The waste collection mechanism 500 is shared by the pin cutting device 400 and the laser marking device 200, making the device more compact.
[0085] In some examples, the integrated device for automated integrated capacitor production further comprises an image display 600 for displaying the pictures taken by the first photographing mechanism 250 and the second photographing mechanism 470, facilitating the operator to intuitively understand the appearance of the capacitor 800.
[0086] In some examples, the integrated device for automated integrated capacitor production further comprises a laser display 610 electrically connected with the first laser marking mechanism 230 and the second laser marking mechanism 240, and the laser display 610 is used to display the working conditions of the first laser marking mechanism 230 and the second laser marking mechanism 240.
[0087] In some examples, the first clamp 222 comprises two first clamping plates 223 which are relatively movable, and a first swing lever 224 connected with at least one first clamping plate 223, the first swing lever 224 being closer to the shaft center of the first rotary disc 221 relative to the first clamping plate 223. The two first clamping plates 223 can be connected by a spring or other elastic member, when the first swing lever 224 is not subjected to external force, the two first clamping plates 223 are clamped to each other, when the first swing lever 224 is subjected to external force, the two first clamping plates 223 can be opened by overcoming the elastic force. The laser marking device 200 further comprises a first pressing plate 260, the first pressing plate 260 can move close to or away from the first rotary disc 221, when the first clamp 222 is located at the first material receiving station 225 or the transfer station 229, the first pressing plate 260 is located outside the first swing lever 224, at this time the first pressing plate 260 can move close to the first rotary disc 221, the first pressing plate 260 is pressed to the first swing lever 224, the first swing lever 224 swings to make the two first clamping plates 223 move away from each other, so as to loosen the first clamp 222 on the first material receiving station 225, to prepare for clamping the capacitor 800, at the same time, the first clamp 222 on the transfer station 229 is loosened, to realize the transfer of the capacitor 800 or the abandonment of waste materials, then the first pressing plate 260 moves away from the first rotary disc 221, to make the first clamp 222 on the first material receiving station 225 clamp the capacitor 800. The adoption of one first pressing plate 260 to realize the loosening and tightening adjustment of the first clamp 222 on two stations is conducive to simplifying the equipment components and simplifying the operation control.
[0088] In some examples, the second clamp 412 includes two second clamping plates 414 that are relatively movable, and a second swing lever 415 connected with at least one of the second clamping plates 414, the second swing lever 415 being closer to the axis of the second turntable 411 relative to the second clamping plates 414. The two second clamping plates 414 can be connected by a spring or the like elastic member, when the second swing lever 415 is not subjected to external force, the two second clamping plates 414 are clamped to each other, when the second swing lever 415 is subjected to external force, the two second clamping plates 414 can be opened against the elastic force. The whole foot cutting device 400 further includes a second pressing plate 492, the second pressing plate 492 can move close to or away from the second turntable 411, when the second clamp 412 is located at the second material receiving station 416 or the waste material abandoning station 423, the second pressing plate 492 is located outside the second swing lever 415, at this time, the second pressing plate 492 can move close to the second turntable 411, the second swing lever 415 swings to make the two second clamping plates 414 move away from each other, the second clamp 412 on the second material receiving station 416 is loosened, preparing for clamping the capacitor 800, the second clamp 412 on the waste material abandoning station 423 is loosened, abandoning the unqualified capacitor 800, then the second pressing plate 492 can move away from the second turntable 411, the second clamp 412 on the second material receiving station 416 clamps the capacitor 800. The second pressing plate 492 is used to adjust the tightness of the second clamp 412 on the two stations, which is beneficial to simplify the equipment components and simplify the operation control.
[0089] In some examples, the whole foot cutting device 400 further includes a first driving member 493, the first driving member 493 is arranged at the discharging station 422, the first driving member 493 is used to drive the second clamp 412 at the discharging station 422 to loosen the shell 810 of the capacitor 800, the first driving member 493 can be a pneumatic cylinder for example, the pneumatic cylinder can have a push block at the end of the telescopic rod, by pushing or separating the push block on the first driving member 493 and the second swing lever 415, the tightness of the second clamp 412 at the discharging station 422 can be independently controlled, which is beneficial to the control of discharging and waste material abandoning.
[0090] In some examples, the first clamp 222 is eight and arranged circumferentially along the first turntable 221, when one first clamp 222 is located at the first material receiving station 225, there is one first clamp 222 at the marking station 227, the first shooting station 228 and the transfer station 229 respectively, a plurality of first clamps 222 respectively complete corresponding processes at corresponding stations, which improves the production efficiency.
[0091] In some examples, the second clamps 412 are eight and arranged circumferentially along the second turntable 411. When one second clamp 412 is located at the second material receiving station 416, the pin opening station 417, the pin straightening station 418, the capacitor detection station 419, the pin cutting station 420, the second shooting station 421 and the material discharging station 422 each have one second clamp 412. Multiple second clamps 412 respectively complete corresponding processes at corresponding stations, improving production efficiency.
[0092] In some examples, between adjacent first material receiving station 225, marking station 227, first shooting station 228 and transfer station 229, or between adjacent second material receiving station 416, pin opening station 417, pin straightening station 418, capacitor detection station 419, pin cutting station 420, second shooting station 421 and material discharging station 422, there can be an empty station 226, which is convenient for the arrangement of various mechanisms and the synchronization of the first turntable 221 and the second turntable 411. For example, the first turntable 221 and the second turntable 411 can be synchronously driven to rotate by the same driving mechanism. In some examples, the first clamps 222 and the second clamps 412 are eight respectively, the first turntable 221 and the second turntable 411 are synchronously rotated, and the action time interval of the feeding and discharging mechanisms is matched.
[0093] In some examples, the integrated device for automated integrated capacitor production further comprises a power system, the power system comprising a main motor 900, an upper rotating shaft 910, a lower rotating shaft 920, and a plurality of different cam mechanisms 930, the main motor 900 being in driving connection with the lower rotating shaft 920, for example, through a chain wheel or a belt wheel, and the lower rotating shaft 920 being in driving connection with the upper rotating shaft 910, for example, through a chain wheel or a belt wheel. The first rotating transmission mechanism 220 further comprises a first divider, the first rotating disc 221 being connected to the first divider, and the first divider being in driving connection with the upper rotating shaft 910, for example, through a belt wheel. The second rotating transmission mechanism 410 further comprises a second divider, the second rotating disc 411 being connected to the second divider, and the second divider being in driving connection with the upper rotating shaft 910, for example, through a belt wheel. Each cam mechanism 930 comprises a cam 931 arranged on the upper rotating shaft 910 or the lower rotating shaft 920, and a connecting rod 932 connected to the cam 931. The cams 931 of the different cam mechanisms 930 are different, for example, the diameters of the cams 931 are different or the connecting rods 932 are different, so that the actions of the mechanisms driven by the different cam mechanisms 930 are different or the action times are different. The first moving mechanism 211 in the first material receiving mechanism 210, the fifth clamp 310 in the transfer device 300, the second moving mechanism 320 in the transfer device 300, the third moving mechanism 431 of the lead opening mechanism 430, the fourth moving mechanism 441 of the lead straightening mechanism 440, the sixth clamp 451 of the capacitor detection mechanism 450, the fifth moving mechanism 461 of the lead cutting mechanism 460, the eighth moving mechanism 481 of the discharging mechanism 480, the first pressing plate 260, and the second pressing plate 492 are respectively connected to the ends of the connecting rods 932 of the different cam mechanisms 930. With the above structure, one motor can drive two rotating discs and a plurality of moving mechanisms to work at the same time, thereby saving energy consumption, simplifying the structure and control software.
[0094] In some examples, the fifth clamp 310 in the transfer device 300 is driven to open and close the two second clamping plates of the fifth clamp 310 by a second swing rod. The end of the connecting rod 932 of one cam mechanism 930 is connected to a first sliding block, driving the first sliding block to move towards or away from the second swing rod, thereby driving the fifth clamp 310 to open and close. The second moving mechanism 320 in the transfer device 300 comprises a sliding rail and a second sliding block, the fifth clamp 310 being connected to the second sliding block, and the end of the connecting rod 932 of another cam mechanism 930 being connected to the second sliding block. The cam 931 of the cam mechanism 930 can have a transversely curved groove on the circumferential surface, and one end of the connecting rod 932 moves in the groove, thereby causing the end of the connecting rod 932 to drive the second sliding block to move transversely.
[0095] In some examples, the housing clamping mechanism 121, the pin clamping mechanism 122, the third clamp 212 of the first material receiving mechanism 210, the fourth clamp 241 of the second laser marking mechanism 240, the support plate 432 of the pin supporting mechanism 430, the side mold 444 of the pin straightening mold 442, the side cutter 466 of the pin cutting mechanism 460, the seventh moving mechanism 413 connected to the second clamp 412, and the push rod 485 are respectively driven by a pneumatic cylinder.
[0096] In some examples, the conveying direction of the material conveying passage 710 is parallel to the first side edge 721 of the placing table 720, and the material conveying passage 710 is adjacent to the first side edge 721, so that the plurality of capacitors on the material conveying passage 710 can move in a row to the placing table 720.
[0097] In some examples, the push mechanism 730 includes a first pushing mechanism 731, a first blocking mechanism 734, and a second pushing mechanism 737.
[0098] The first pushing mechanism 731 and the first blocking mechanism 734 are arranged opposite to each other in a first direction, and the first direction is perpendicular to the conveying direction of the feeding transmission channel 710. The first pushing mechanism 731 includes a first pushing plate 732, and the first pushing plate 732 extends along the conveying direction of the feeding transmission channel 710, that is, the first pushing plate 732 has a length along the conveying direction of the feeding transmission channel 710, and the length can be greater than, equal to or slightly less than the total length of the plurality of capacitors, so as to facilitate pushing a row of capacitors at the same time. The first pushing plate 732 can move above the feeding transmission channel 710 along the first direction between a side of the feeding transmission channel 710 away from the placing table 720 and a side of the feeding transmission channel 710 close to the placing table 720, so as to realize the transfer of a row of capacitors between the feeding transmission channel 710 and the placing table 720. The first blocking mechanism 734 includes a first blocking plate 735, and the first blocking plate 735 extends along the conveying direction of the feeding transmission channel 710, that is, the first blocking plate 735 has a length along the conveying direction of the feeding transmission channel 710, and the length can be greater than, equal to or slightly less than the total length of the plurality of capacitors, so as to facilitate the first blocking plate 735 to control a row of capacitors 800 to move synchronously. The length of the first blocking plate 735 can be equal to or comparable to the length of the first pushing plate 732. The first blocking plate 735 can move on the placing table 720 along the first direction between a third position close to the feeding transmission channel 710 and a fourth position away from the feeding transmission channel 710, and the first blocking plate 735 is used for limiting the capacitors 800 pushed by the first pushing plate 732, so as to avoid the capacitors 800 from being overturned or arranged irregularly. With the first pushing mechanism 731 pushing the capacitors 800 to the placing table 720 row by row, the first blocking plate 735 gradually retreats away from the feeding transmission channel 710. The first blocking plate 735 and the first pushing plate 732 can accommodate a plurality of rows of capacitors 800, forming an array of capacitors 800.
[0099] The second pushing mechanism 737 and the boxing table 750 are arranged opposite to each other in a second direction, and the second direction is parallel to the conveying direction of the feeding transmission channel 710. The second pushing mechanism 737 includes a second pushing plate 738, and the second pushing plate 738 extends along the first direction, that is, the second pushing plate 738 has a length along the first direction, and the length is greater than, equal to or slightly less than the lateral dimension of the plurality of rows of capacitors 800, so that the second pushing plate 738 can push a plurality of rows of capacitors 800 at the same time. The second pushing plate 738 can move on the placing table 720 along the second direction, and the moving area of the second pushing plate 738 at least partially overlaps with the moving area of the first blocking plate 735. When the first blocking plate 735 retreats to the limit position, the second pushing plate 738 is used for pushing the capacitors 800 arranged in a row to the boxing table 750, and then the second pushing plate 738 retreats, and the first blocking plate 735 moves to the position close to the feeding transmission channel 710, so as to facilitate the arrangement of the next array of capacitors 800.
[0100] The boxing station 750 is adjacent to the second side edge 722 of the placing station 720, and the second side edge 722 is adjacent to the first side edge 721. The boxing station 750 is used to place a packaging box 830 with an open side 831 facing the placing station 720. The capacitors 800 pushed by the second push plate 738 enter the boxing station 750 from the open side 831 of the placing station 720 through the second side edge 722.
[0101] In some examples, the first pushing mechanism 731 further comprises a third driving member 733, which can be a pneumatic cylinder for example. The third driving member 733 is connected to the discharging conveying passage 710 or the placing station 720. The third driving member 733 is connected to the first push plate 732 and used to drive the first push plate 732 to move.
[0102] In some examples, the first blocking mechanism 734 further comprises a fourth driving member 736, which can be a pneumatic cylinder for example. The fourth driving member 736 is connected to the placing station 720. The fourth driving member 736 is connected to the first blocking plate 735 and used to drive the first blocking plate 735 to move.
[0103] In some examples, the second pushing mechanism 737 further comprises a fifth driving member 739, which can be a pneumatic cylinder for example. The fifth driving member 739 is connected to the placing station 720. The fifth driving member 739 is connected to the second push plate 738 and used to drive the second push plate 738 to move.
[0104] In some examples, the boxing station 750 comprises a support plate 751 and a lifting device 752 connected to the support plate 751. The support plate 751 is used to place the packaging box 830. The lifting device 752 is used to drive the support plate 751 to move up and down. After a layer of capacitors 800 is placed in the packaging box 830 on the support plate 751, the lifting device 752 drives the support plate 751 to lower by a distance corresponding to the layer of capacitors 800, so that the boxing device 700 can continue to place the next layer of capacitors 800 in the packaging box 830. The capacitors 800 in different layers can be separated by flexible materials such as foam or pearl wool. The boxing station 750 can be combined with another automatic flexible material placing device to realize fully automatic layering of the capacitors 800.
[0105] In some examples, the boxing device 700 further comprises a second blocking mechanism 740, the second blocking mechanism 740 comprises a second baffle 741, the second baffle 741 is arranged between the material conveying passage 710 and the first side edge 721 of the placing table 720, the second baffle 741 can be extended or retracted relative to the placing table 720. When the first push plate 732 is not in action and the capacitors 800 are arranged on the material conveying passage 710, the second baffle 741 is extended from the placing table 720 to avoid the capacitors 800 on the material conveying passage 710 from falling. When the second push plate 738 pushes the array of capacitors 800 to move, the second baffle 741 can be extended from the placing table 720 to block on both sides of the array of capacitors 800 respectively with the first baffle 735 to avoid the array of capacitors 800 from deforming. The second blocking mechanism 740 can further comprise a sixth driving member 742, for example, the sixth driving member 742 can be a buffer air cylinder, the sixth driving member 742 is connected to the material conveying passage 710 or the placing table 720, the sixth driving member 742 is connected with the second baffle 741 and is used to drive the second baffle 741 to move.
[0106] In some examples, the lifting device 752 comprises a base 753, a second driving member 754 and a screw rod 755, the base 753 can be fixedly connected with the lower end of the placing table 720, the screw rod 755 is connected with the support plate 751 at a first end, the screw rod 755 is movably connected with the base 753 at a second end, the second driving member 754 is used to drive the screw rod 755 to move relative to the base 753, for example, the second driving member 754 can comprise a motor and a nut driven to rotate by the motor, the nut is engaged with the screw rod 755 so as to drive the screw rod 755 to move up and down by the rotation of the nut. The lifting device 752 further comprises a guide column 757, the guide column 757 is connected with the support plate 751 at a first end, the guide column 757 movably penetrates through the base 753 to improve the stability of lifting.
[0107] In some examples, the boxing device 700 further comprises a first sensor 760, the first sensor 760 is arranged on one side of the material conveying passage 710 and is located outside the first push plate 732, the first sensor 760 is used to detect the capacitors 800 on the material conveying passage 710, for example, the first sensor 760 can detect whether the capacitors 800 on the material conveying passage 710 opposite to the first push plate 732 are filled, the first pushing mechanism 731 can be controlled to act according to the detection result of the first sensor 760.
[0108] In some examples, the boxing device 700 further comprises a second sensor 761, the second sensor 761 is arranged on the side of the first baffle 735 away from the first push plate 732, the second sensor 761 is used to detect the position of the first baffle 735, when the first baffle 735 is located at the limit position away from the material conveying passage 710, the second sensor 761 generates a signal, the second pushing mechanism 737 and the second blocking mechanism 740 act according to the signal.
[0109] In some examples, the boxing station 750 further comprises a box positioning mechanism 756 disposed on the support plate 751, the box positioning mechanism 756 being configured to contact at least one side of the packaging box 830 to prevent the packaging box 830 from moving. The box positioning mechanism 756 may, for example, be L-shaped, one end of which is fixed to the support plate 751 and the other end of which is adjacent to the outer side of the packaging box 830.
[0110] In some examples, the boxing device 700 further comprises a bridging mechanism 770 disposed on the placing station 720 and close to the boxing station 750, the bridging mechanism 770 comprising a support plate 771 extending towards the boxing station 750 and configured to extend into the side opening 831 of the packaging box 830 to contact the inner wall of the packaging box 830 to prevent the side wall of the packaging box 830 from collapsing inwardly of the side opening 831 and affecting the movement of the capacitors 800 into the packaging box 830, and a bridging plate 776 connected below the support plate 771, the bridging plate 776 being configured to be disposed between the placing station 720 and the boxing station 750 to prevent a large gap from being formed between the placing station 720 and the boxing station 750, and the bridging plate 776 being capable of being pressed against the bottom wall of the packaging box 830 to enable the capacitors 800 to move smoothly between the placing station 720 and the boxing station 750.
[0111] In some examples, the bridging mechanism 770 further comprises a support 772 connected to the placing station 720 and a rotating member 773 rotatably disposed on the support 772, the support plate 771 being connected to the rotating member 773, and the support plate 771 being capable of being rotated into or out of the packaging box 830 by rotating the rotating member 773 and the support plate 771 thereon.
[0112] In some examples, the support 772, the rotating member 773 and the support plate 771 are respectively two and correspondingly combined and arranged opposite to each other in a first direction, a handle 774 is disposed on one of the rotating members 773, the handle 774 being convenient for manual operation by an operator, and the two rotating members 773 are connected by a connecting rod 775 to realize linkage of the two sets of the support 772, the rotating member 773 and the support plate 771.
[0113] In some examples, the material feeding transmission channel 710 includes a support frame 715 which can be fixed to the placing table 720, and a second conveying belt 711 arranged on the support frame 715. The material feeding transmission channel 710 further includes a seventh driving member 716 arranged on the support frame 715 or the placing table 720, which is configured to drive the second conveying belt 711 to move. The material feeding transmission channel 710 further includes a stop block 712 arranged at the end of the second conveying belt 711, which is configured to block the movement of the capacitor 800. The stop block 712 is provided with a position sensor, which is configured to detect whether the capacitor 800 is in position on the material feeding transmission channel 710. The first pushing mechanism 731 is adjacent to the stop block 712 in the conveying direction of the material feeding transmission channel 710.
[0114] In some examples, the second conveying belt 711 includes a feeding section and a pushing section arranged in sequence in the conveying direction of the material feeding transmission channel 710. The material feeding transmission channel 710 includes a guardrail 713 arranged on both sides of the feeding section, which is configured to prevent the capacitor 800 from falling off and maintain the placement mode of the capacitor 800. The first pushing mechanism 731 is arranged on one side of the pushing section.
[0115] In some examples, the material feeding transmission channel 710 further includes an inclined block 714 arranged at the starting point of the second conveying belt 711, for example, between the second conveying belt 711 and the material collecting groove 484. The inclined block 714 is inclined downward in the direction from the material collecting groove 484 to the second conveying belt 711, which facilitates the capacitor 800 to enter the second conveying belt 711. The material feeding transmission channel 710 includes a guardrail 713 arranged on both sides of the inclined block 714, which can extend from both sides of the inclined block 714 to both sides of the feeding section.
[0116] Finally, it should be emphasized that the above description is only the preferred embodiments of the present application, and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. An integrated apparatus for automated integrated capacitor production, characterized by The device comprises, sequentially, an upper feeding device, a laser marking device, a transferring device, a leg straightening and cutting device, and a boxing device. The upper feeding device comprises an upper feeding transmission channel. The laser marking device comprises a first material receiving mechanism, a first rotary transmission mechanism, a first laser marking mechanism, a second laser marking mechanism, and a first shooting mechanism; the first rotary transmission mechanism comprises a first rotary disc and at least one first clamp provided on the first rotary disc; the first rotary disc is rotatable to drive the first clamp to sequentially pass through a first material receiving station, a marking station, a first shooting station, and a transferring station within one rotation of the first rotary disc; the first clamp is used to loosen or clamp the pins of the capacitor; the first material receiving mechanism is used to move the capacitor on the upper feeding transmission channel to the first material receiving station; the first laser marking mechanism is directed towards the marking station and is used to mark the first side of the shell of the capacitor; The second laser marking mechanism is directed towards the marking station and is used to mark the second side of the shell of the capacitor; the first shooting mechanism is directed towards the first shooting station and is used to shoot at least the first side and the second side of the capacitor; The leg straightening and cutting device comprises a second rotary transmission mechanism, a pin opening mechanism, a pin straightening mechanism, a capacitor detection mechanism, a pin cutting mechanism, a second shooting mechanism, and a lower feeding mechanism; the second rotary transmission mechanism comprises a second rotary disc and at least one second clamp provided on the second rotary disc; the second rotary disc is rotatable to drive the second clamp to sequentially pass through a second material receiving station, a pin opening station, a pin straightening station, a capacitor detection station, a pin cutting station, a second shooting station, and a lower feeding station within one rotation of the second rotary disc; the second clamp is used to loosen or clamp the shell of the capacitor; the pin opening mechanism cooperates with the pin opening station and is used to open the two pins of the capacitor; the pin straightening mechanism cooperates with the pin straightening station and is used to straighten the pins; the capacitor detection mechanism cooperates with the capacitor detection station and is used to detect the capacitance value between the two pins; the pin cutting mechanism cooperates with the pin cutting station and is used to cut the pins; the second shooting mechanism is directed towards the second shooting station and is used to shoot at the pins; and the lower feeding mechanism cooperates with the lower feeding station and is used to take out the capacitor from the second clamp; The transferring device is used to move the capacitor on the transferring station of the laser marking device to the second material receiving station of the leg straightening and cutting device. The boxing device comprises a discharging transmission channel, a placing table, a pushing mechanism and a boxing table; the first end of the discharging transmission channel is matched with the discharging mechanism and used for receiving the capacitor on the discharging mechanism, and the second end of the discharging transmission channel is matched with the placing table; the boxing table is located on one side of the placing table, and is used for placing a packaging box with a side opening facing the placing table; the pushing mechanism is used for arranging the capacitor on the discharging transmission channel to the placing table and moving the capacitor on the placing table from the side opening of the packaging box to the packaging box.
2. The integrated device for automated integrated capacitor production of claim 1, wherein The feeding transmission channel comprises a first conveying belt; The feeding transmission channel further comprises a pin centering mechanism arranged on the first conveying belt, the pin centering mechanism comprises a shell clamping mechanism and a pin clamping mechanism arranged on the shell clamping mechanism, the shell clamping mechanism is used for clamping the shell of the capacitor, and the pin clamping mechanism is used for clamping the pin straight, so that the plane where the two pins are located is parallel to the first side surface; The first receiving mechanism is located below the first receiving station; the first receiving mechanism comprises a first moving mechanism and a third clamp, the third clamp is arranged on the first moving mechanism, the first moving mechanism is used for driving the third clamp to move between the first receiving station and the end of the first conveying belt; the capacitor is conveyed on the first conveying belt with the pin upward; the third clamp is used for loosening or clamping the shell of the capacitor; When the third clamp moves to the first receiving station, the pin of the capacitor extends into the first clamp.
3. The integrated device for automated integrated capacitor production of claim 2, wherein The loosening or clamping direction of the first clamp is parallel to the axial direction of the first rotary disc, when the first clamp clamps the pin of the capacitor, the plane where the two pins of the capacitor are located is perpendicular to the axial direction of the first rotary disc, the first side surface is parallel to the plane where the two pins are located, the first laser marking mechanism comprises a first laser emitter, and the direction of the first laser emitter is parallel to the axial direction of the first rotary disc; The second laser marking mechanism comprises a fourth clamp and a second laser emitter, the fourth clamp is used for clamping or loosening the two side surfaces of the capacitor which are parallel to the plane where the two pins of the capacitor are located, the second side surface is opposite to the two pins of the capacitor, and the direction of the second laser emitter is perpendicular to the axial direction of the first rotary disc; The first shooting mechanism comprises a first camera, a second camera, a third camera, a fourth camera and a fifth camera, the first camera and the second camera are respectively directed to the two side surfaces of the capacitor which are parallel to the plane where the two pins are located, the third camera and the fourth camera are respectively directed to the two side surfaces of the capacitor which are perpendicular to the plane where the two pins are located, and the fifth camera is directed to the second side surface.
4. The integrated device for automated integrated capacitor production of claim 3, wherein The transfer station and the second receiving station are adjacent and aligned; the transfer device comprises a fifth clamp for clamping or releasing the housing of the capacitor, and a second moving mechanism, the fifth clamp being connected to the second moving mechanism, and the second moving mechanism being used to drive the fifth clamp to move between the transfer station and the second receiving station.
5. The integrated device for automated integrated capacitor production of claim 4, wherein The pin opening mechanism comprises a third moving mechanism and two opening plates, the opening plates being connected to the third moving mechanism, and the third moving mechanism being used to drive the opening plates to move close to or away from the pin opening station; the two opening plates can move close to or away from each other; The pin straightening mechanism comprises a fourth moving mechanism and a straightening mold, the straightening mold being connected to the fourth moving mechanism, and the fourth moving mechanism being used to drive the straightening mold to move close to or away from the pin straightening station; the straightening mold comprises a middle mold and two side molds oppositely arranged on both sides of the middle mold, and the side molds can move close to or away from the middle mold; The capacitor detection mechanism comprises a sixth clamp for clamping or releasing the pins of the capacitor, and a capacitor tester, the capacitor tester comprising two groups of electrical contact terminals arranged on the sixth clamp and used to contact the two pins respectively, and a capacitor tester main body connected to the electrical contact terminals; The second shooting mechanism comprises a sixth camera and a background plate, the sixth camera and the background plate being oppositely arranged along a direction perpendicular to the plane on which the two pins are located.
6. The integrated device for automated integrated capacitor production of claim 5, wherein The pin cutting mechanism comprises a fifth moving mechanism and a cutter, the cutter being connected to the fifth moving mechanism, and the fifth moving mechanism being used to drive the cutter to move between a first position on one side of the plane on which the two pins are located and a second position in which the two pins of the capacitor are located in the cutter; the cutter comprises a middle cutter and side cutters located on both sides of the middle cutter, the side cutters can move close to or away from the middle cutter, when the side cutters move close to the middle cutter, the side cutters contact a first end surface of the middle cutter, and a second end surface of the middle cutter opposite to the first end surface is used to contact the housing of the capacitor between the two pins; The middle cutter is replaceable, and the middle cutter comprises a plurality of middle cutters with different distances between the first end surface and the second end surface; the pin cutting mechanism further comprises a sixth moving mechanism, the fifth moving mechanism being connected to the sixth moving mechanism, and the sixth moving mechanism being used to drive the fifth moving mechanism to move close to or away from the pin cutting station; The second rotating transmission mechanism further comprises a seventh moving mechanism connected to the second rotating disc, and the second clamp is connected to the seventh moving mechanism, and the seventh moving mechanism is used to drive the second clamp to move close to or away from the shaft center of the second rotating disc; when the second clamp is located at the pin cutting station, the seventh moving mechanism drives the second clamp to move away from the shaft center of the second rotating disc, and the shell of the capacitor between the two pins is in contact with the middle cutter; when the second clamp is located at the pin straightening station, the seventh moving mechanism drives the second clamp to move away from the shaft center of the second rotating disc, and the shell of the capacitor between the two pins is in contact with the middle module; The pin cutting mechanism further comprises a pin cutting material collecting mechanism and a blowing mechanism, the pin cutting material collecting mechanism is arranged on one side of the cutter, and the blowing mechanism is used to blow the pin cutting material cut by the cutter to the pin cutting material collecting mechanism.
7. The integrated device for automated integrated capacitor production of claim 6, wherein The feeding mechanism comprises an eighth moving mechanism, a rotating block, a seventh clamp and a material collecting groove, and the material collecting groove is arranged below the feeding station; the eighth moving mechanism comprises a first sliding block, a second sliding block, a connecting block, a first track and a second track, the first track is a linear track, the first sliding block is matched with the first track, the second track comprises an arc-shaped track protruding away from the first track in the middle, and the second sliding block is matched with the second track; the rotating block is rotatably connected to the first sliding block, the connecting block is connected to the second sliding block at the first end, the connecting block is fixedly connected to the rotating block at the second end, and the first sliding block moves to drive the second sliding block to move; the seventh clamp is connected to the rotating block, and the seventh clamp is used to clamp or release the pins of the capacitor; when the rotating block is located at the feeding station, the pins of the capacitor extend into the seventh clamp; when the second sliding block passes through the arc-shaped track, the seventh clamp is turned over by 180°; when the rotating block is located at the material collecting groove, the shell side of the capacitor opposite to the pins clamped by the seventh clamp is in contact with the material collecting groove; The feeding mechanism further comprises a pushing rod, the pushing rod can move along the material collecting groove, and the pushing rod is used to push the capacitor in the material collecting groove.
8. The integrated device for automated integrated capacitor production of claim 7, wherein The automatic integrated capacitor production device further comprises a waste collecting mechanism, the second rotating disc can also drive the second clamp to pass through a waste abandoning station located at the last position after the feeding station, and the waste collecting mechanism is arranged below the waste abandoning station; The automatic integrated capacitor production device further comprises an image display, and the image display is used to display pictures taken by the first photographing mechanism and the second photographing mechanism; The automatic integrated capacitor production device further comprises a laser display, and the laser display is electrically connected with the first laser marking mechanism and the second laser marking mechanism respectively. The first clamp comprises two first clamping plates capable of moving relative to each other and a first swing lever connected to at least one of the first clamping plates, the first swing lever being closer to the axis of the first rotating disc relative to the first clamping plates; the laser marking device further comprises a first pressing plate capable of moving towards or away from the first rotating disc, the first pressing plate being located outside the first swing lever when the first clamp is located at the first material receiving station or the transfer station, and the first swing lever swings to make the two first clamping plates move away from each other when the first pressing plate moves towards the first rotating disc; The second clamp comprises two second clamping plates capable of moving relative to each other and a second swing lever connected to at least one of the second clamping plates, the second swing lever being closer to the axis of the second rotating disc relative to the second clamping plates; the whole foot cutting device further comprises a second pressing plate capable of moving towards or away from the second rotating disc, the second pressing plate being located outside the second swing lever when the second clamp is located at the second material receiving station or the waste discarding station, and the second swing lever swings to make the two second clamping plates move away from each other when the second pressing plate moves towards the second rotating disc; The whole foot cutting device further comprises a first driving member provided at the material discharging station, the first driving member being used to drive the second clamp at the material discharging station to release the housing of the capacitor; There are eight first clamps arranged circumferentially along the first rotating disc, and there is one first clamp at the marking station, the first photographing station and the transfer station respectively when one first clamp is located at the first material receiving station; there are eight second clamps arranged circumferentially along the second rotating disc, and there is one second clamp at the pin opening station, the pin straightening station, the capacitor detecting station, the pin cutting station and the second photographing station respectively when one second clamp is located at the second material receiving station; The automatic integrated capacitor production integrated device further comprises a power system, the power system comprising a main motor, an upper rotating shaft, a lower rotating shaft and a plurality of different cam mechanisms, the main motor being in transmission connection with the lower rotating shaft, and the lower rotating shaft being in transmission connection with the upper rotating shaft; the first rotating transmission mechanism further comprises a first divider, the first rotating disc being connected to the first divider, and the first divider being in transmission connection with the upper rotating shaft; the second rotating transmission mechanism further comprises a second divider, the second rotating disc being connected to the second divider, and the second divider being in transmission connection with the upper rotating shaft; each cam mechanism comprises a cam provided at the upper rotating shaft or the lower rotating shaft and a connecting rod connected to the cam; the first moving mechanism, the fifth clamp, the second moving mechanism, the third moving mechanism, the fourth moving mechanism, the sixth clamp, the fifth moving mechanism, the eighth moving mechanism, the first pressing plate and the second pressing plate are respectively connected to the end of the connecting rod of one cam mechanism. The shell clamping mechanism, the pin clamping mechanism, the third clamp, the fourth clamp, the supporting plate, the whole foot mold, the edge cutter, the seventh moving mechanism and the pushing rod are respectively driven by a cylinder.
9. The integrated device for automated integrated capacitor production of any one of claims 1 to 8, characterized in that The conveying direction of the material conveying channel is parallel to the first side of the placing table, and the material conveying channel is adjacent to the first side; The pushing mechanism comprises a first pushing mechanism, a first blocking mechanism and a second pushing mechanism. The first pushing mechanism and the first blocking mechanism are oppositely arranged in a first direction, and the first direction is perpendicular to the conveying direction of the material conveying channel; the first pushing mechanism comprises a first pushing plate extending along the conveying direction of the material conveying channel, and the first pushing plate is movable above the material conveying channel in the first direction between a side of the material conveying channel away from the placing table and a side of the material conveying channel close to the placing table; the first blocking mechanism comprises a first blocking plate extending along the conveying direction of the material conveying channel, and the first blocking plate is movable on the placing table in the first direction between a third position close to the material conveying channel and a fourth position away from the material conveying channel. The second pushing mechanism and the boxing table are oppositely arranged in a second direction, and the second direction is parallel to the conveying direction of the material conveying channel; the second pushing mechanism comprises a second pushing plate extending along the first direction, and the second pushing plate is movable on the placing table in the second direction, and the moving area of the second pushing plate at least partially overlaps with the moving area of the first blocking plate; the boxing table is adjacent to a second side of the placing table, and the second side is adjacent to the first side. The boxing device further comprises a second blocking mechanism, and the second blocking mechanism comprises a second blocking plate arranged between the material conveying channel and the first side of the placing table, and the second blocking plate is movable relative to the placing table.
10. The integrated device for automated integrated capacitor production of claim 9, wherein The lifting device comprises a base, a second driving member and a screw rod, the first end of the screw rod is connected to the supporting plate, the second end of the screw rod is movably connected to the base, and the second driving member is used for driving the screw rod to move relative to the base; the lifting device further comprises a guide column, the first end of the guide column is connected to the supporting plate, and the second end of the guide column movably penetrates through the base. The boxing device further comprises a first sensor arranged on one side of the material conveying channel and located outside the first pushing plate, and the first sensor is used for detecting the capacitance on the material conveying channel; the boxing device further comprises a second sensor arranged on the side of the first blocking plate away from the first pushing plate, and the second sensor is used for detecting the position of the first blocking plate. The boxing station further comprises a box positioning mechanism arranged on the support plate, which is used to contact at least one side of the packaging box; The boxing device further comprises a bridging mechanism arranged on the placing table and close to the boxing station, which comprises a supporting plate and a bridging plate connected below the supporting plate, the supporting plate extends to the boxing station and is used to extend into the side opening of the packaging box to contact the inner wall of the packaging box, and the bridging plate is used to be arranged between the placing table and the boxing station; the bridging mechanism further comprises a support and a rotating part, the support is connected to the placing table, the rotating part is rotatably arranged on the support, and the supporting plate is connected to the rotating part; the supporting mechanism further comprises a handle and a connecting rod, the support, the rotating part and the supporting plate are two respectively and one-to-one corresponding combination and relatively arranged in the first direction, the handle is arranged on one of the rotating parts, and the two rotating parts are connected through the connecting rod; The discharging conveying channel comprises a second conveying belt, and further comprises a stop block arranged at the end of the second conveying belt, the stop block is provided with a position sensor, and the end of the first pushing mechanism in the conveying direction of the discharging conveying channel is adjacent to the stop block; the second conveying belt comprises a feeding section and a pushing section arranged in sequence along the conveying direction of the discharging conveying channel, the discharging conveying channel comprises a guardrail arranged on both sides of the feeding section, and the first pushing mechanism is arranged on one side of the pushing section.