Electric vehicle wire harness assembly with quick disassembly and assembly structure
By introducing a fixing sleeve and clamp mechanism into the electric vehicle wiring harness assembly, the problems of loose power cable connection and inconvenient disassembly are solved, achieving a stable connection and convenient disassembly, and extending the service life of the power cable.
Patent Information
- Application Number
- CN202423120900.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Existing electric vehicle wiring harness assemblies are prone to loose connections in poor lighting conditions or when handled carelessly, and require manual removal during disassembly, which may lead to deformation or damage to the connectors.
A quick-release structure including a fixed clamp, a clamping mechanism, and a spring-loaded mechanism was designed. The clamping mechanism automatically locks the connector and generates a prompt sound, while the spring-loaded mechanism evenly disassembles the power cord, ensuring a secure connection and easy disassembly.
It ensures a stable connection even in low light or improper operation, preventing connector deformation or damage and extending the lifespan of the power cord.
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Figure CN223744070U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to electric motor car wire harness technical field especially, relate to a kind of electric motor car wire harness assembly with quick disassembly structure. BACKGROUND
[0002] Electric motor car wire harness assembly refers to a group in electric motor car by multiple electric wire, connector, plug, joint etc. System, its function is to connect different electrical components (such as battery, motor, controller, sensor etc.), and ensure that power and signal can be stably, reliably transmitted. Among them, electric motor car wire harness assembly includes power cord, in prior art, the power cord of some electric motor car is designed as two sections, and is achieved quick disassembly by plug-in type. But currently two-section power cord in the process of use, especially in poor light or not careful operation, user in installation process is very easy not to insert tightly completely connection head. At the same time, two-section power cord still needs to be manually pulled out when disassembling, and when pulling out power cord, if improper operation or uneven force, it will lead to deformation or damage of joint part. SUMMARY
[0003] The utility model aims at the problem that two-section power cord in the process of use, especially in poor light or not careful operation, user in installation process is very easy not to insert tightly completely connection head. At the same time, two-section power cord still needs to be manually pulled out when disassembling, and when pulling out power cord, if improper operation or uneven force, it will lead to deformation or damage of joint part, and proposes a kind of electric motor car wire harness assembly with quick disassembly structure.
[0004] The utility model discloses a technical scheme: a kind of electric motor car wire harness assembly with quick disassembly structure, including first power cord and second power cord, one end of the first power cord is equipped with first connection head, one end of the second power cord is equipped with second connection head, further include: fixed sleeve is set on the fixed sleeve of first connection head;Card lever mechanism is installed on the second connection head so that first connection head and second connection head are inserted and automatically locked after interlocking;Rebound mechanism, set in the second connection head end close to fixed sleeve automatically separates first connection head and second connection head.
[0005] Optionally, the card lever mechanism includes a quick-release sleeve fixed to the second connection head, a pair of rotating slots are formed in the quick-release sleeve, a pair of rotating grooves are formed in the quick-release sleeve and communicate with the corresponding rotating slots, a rotating rod is rotatably connected inside the rotating grooves, and a stopper is fixedly connected to one end of the rotating rod to stop the fixed sleeve and produce a prompt sound.
[0006] Optionally, the clamping rod mechanism further comprises a pressing block fixedly connected to the other end of the rotating rod, and a return spring is fixedly connected inside the rotating clamping groove, and one end of the return spring away from the inner wall of the rotating clamping groove is fixedly connected with the pressing block.
[0007] Optionally, the upper surface of the pressing block is fixedly connected with a plurality of anti-skid stripes arranged linearly.
[0008] Optionally, the rebound mechanism comprises a force storage telescopic groove opened at the end of the second connecting head close to the fixed clamping sleeve, a sliding clamping sleeve abutting against the fixed clamping sleeve is slidably connected inside the force storage telescopic groove, and a plurality of force storage springs are fixedly connected inside the force storage telescopic groove in a circumferential array, and one end of each of the force storage springs away from the inner wall of the force storage telescopic groove is fixedly connected with the sliding clamping sleeve.
[0009] Optionally, the rotating clamping groove, the rotating groove, the rotating rod, the abutting clamping head, the pressing block, the anti-skid stripe and the return spring are symmetrically arranged on the quick-release clamping sleeve.
[0010] Optionally, the end of the abutting clamping head close to the fixed clamping sleeve is provided with an arc-shaped head abutting against the fixed clamping sleeve to drive the rotating rod to automatically open.
[0011] In summary, the present application has at least one of the following beneficial technical effects:
[0012] The present application utilizes the cooperation of the fixed clamping sleeve, the clamping rod mechanism and the rebound mechanism, so that when the first power line and the second power line are completely and correctly plugged, the installation can be confirmed by "click" or prompt sound. This prompt can effectively avoid the situation of unstable connection or poor contact caused by unclear vision or operation error, and ensure the correct connection of the power line. At the same time, the connection ends of the first power line and the second power line can be uniformly bounced away, which can effectively avoid the bending, stretching or cutting of the power line during disassembly due to incorrect force or angle, thereby prolonging the service life of the power line. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 A structure schematic view of the electric vehicle wire harness assembly with a quick-release structure is given;
[0014] Figure 2 is a split structure schematic view of the electric vehicle wire harness assembly with a quick-release structure; Figure 1
[0015] Figure 3 is a structure schematic view of the quick-release clamping sleeve in the electric vehicle wire harness assembly with a quick-release structure; Figure 2
[0016] Figure 4 is a cross-sectional structure schematic view of the electric vehicle wire harness assembly with a quick-release structure; Figure 3
[0017] Figure 5 is a partial structural schematic view. Figure 3 is a partial structural schematic view.
[0018] Fig. 1 is a first power line; 11 is a first connector; 12 is a fixed sleeve; 2 is a second power line; 21 is a second connector; 3 is a quick-release sleeve; 31 is a rotating slot; 32 is a rotating groove; 33 is a rotating rod; 34 is a stopper; 35 is a pressing block; 36 is an anti-slip stripe; 37 is a return spring; 38 is a force storage expansion groove; 381 is a sliding sleeve; 382 is a force storage spring. DETAILED DESCRIPTION
[0019] The technical solutions of the present application will be clearly and completely described below with reference to the drawings. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments of the present application.
[0020] The components of the embodiments of the present application generally described and shown in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but only represents selected embodiments of the present application.
[0021] Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0022] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0023] It should be noted that the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the processes, methods, articles or devices including a series of elements not only include those elements, but also include other elements not explicitly listed or inherent to such processes, methods, articles or devices. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics can be combined in any one or more embodiments or examples in a suitable manner.
[0024] In the description of the utility model, it is necessary to explain, unless another explicit provision and limitation, the term "installation", "connection", "connection" should be broad sense understanding, for example, can be fixed connection, can be detachable connection, or integrally connected;Can be mechanical connection, can be electrical connection;Can be directly connected, can be indirectly connected through the intermediate medium, can be the communication inside two elements.For ordinary skilled in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.
[0025] Embodiment
[0026] As Figures 1 to 5 The utility model discloses a quick dismounting structure's electric motor car wire harness subassembly has, including first power cord 1 and second power cord 2, the one end of first power cord 1 is equipped with first connector 11, and the one end of second power cord 2 is equipped with second connector 21, still includes: the fixed sleeve of first connector 11 on fixed sleeve 12;The first connector 11 and second connector 21 are inserted and connected after the clamping lever mechanism of installation on second connector 21 is automatically locked;The rebound mechanism is set up in the one end of second connector 21 close to fixed sleeve 12 and automatically separates first connector 11 and second connector 21.
[0027] Further, the clamping lever mechanism includes the quick release sleeve 3 of fixed sleeve in second connector 21, a pair of rotary clamping grooves 31 are set up on quick release sleeve 3, and a pair of rotary grooves 32 are set up on quick release sleeve 3 and are communicated with corresponding rotary clamping grooves 31, the rotary lever 33 is rotatably connected in the inside rotary groove 32, and the one end of rotary lever 33 is fixedly connected with the resistance clamping head 34 that clamps fixed sleeve 12 and generates prompt sound, and when resistance clamping head 34 automatically clamps fixed sleeve 12, the sound of "click" appears.The end of resistance clamping head 34 close to fixed sleeve 12 is provided with the arc head that drives rotary lever 33 to automatically open after abutting against fixed sleeve 12, and the arc head is so that resistance clamping head 34 can be automatically clamped after abutting against fixed sleeve 12.
[0028] Among them, the clamping lever mechanism further includes the pressing block 35 of fixed connection in the other end of rotary lever 33, and the upper surface of pressing block 35 is fixedly connected with a plurality of linearly arranged antiskid stripes 36, and antiskid stripes 36 increase the friction of the surface of pressing block 35, help user more firmly press down pressing block 35.Especially in the case of hand sweating or environment wet and slippery, antiskid stripes 36 can prevent finger sliding, thereby ensuring the accuracy of operation.The inside of rotary clamping groove 31 is fixedly connected with reset spring 37, and reset spring 37 is so that the pressing block 35 pressed by hand restores to the original position, and the pressing block 35 that restores to the original position will eventually drive resistance clamping head 34 to be always in the state of clamping fixed sleeve 12.The end of reset spring 37 away from the inner wall of rotary clamping groove 31 is fixedly connected with pressing block 35.
[0029] Secondly, the rebound mechanism includes a force-storing telescopic groove 38 formed at the end of the second connector 21 near the fixed sleeve 12. A sliding sleeve 381 is slidably connected inside the force-storing telescopic groove 38, abutting against the fixed sleeve 12. After the sliding sleeve 381 abuts against the fixed sleeve 12, the force is evenly distributed, preventing the uneven force that occurs during manual insertion and removal. Multiple force-storing springs 382 arranged in a circumferential array are fixedly connected inside the force-storing telescopic groove 38. The force-storing springs 382 cause the sliding sleeve 381 to quickly abut against the fixed sleeve 12, subsequently causing the fixed sleeve 12 to move the first connector 11 away from the second connector 21. The ends of the force-storing springs 382 away from the inner wall of the force-storing telescopic groove 38 are all fixedly connected to the sliding sleeve 381.
[0030] Furthermore, a pair of rotating slots 31, rotating grooves 32, rotating rods 33, abutting heads 34, pressing blocks 35, anti-slip stripes 36, and return springs 37 are all symmetrically arranged on the quick-release sleeve 3.
[0031] In this embodiment, when using an electric vehicle wiring harness assembly with a quick-release structure, such as... Figure 1 As shown, the first power cable 1 and the second power cable 2 need to be quickly disconnected as follows: Figure 2 As shown, simply squeeze the pair of pressing blocks 35 simultaneously. The pressing blocks 35 drive the rotating rod 33 to rotate within the rotating groove 32. The end of the rotating rod 33 away from the pressing blocks 35 causes the abutment head 34 to open until it can no longer hold the fixing sleeve 12 on the first connector 11. At this time, the sliding sleeve 381 in the energy storage groove 38, through the elastic thrust of multiple energy storage springs 382, pushes the fixing sleeve 12 away from the second connector 21. This causes the fixing sleeve 12 to disengage the first connector 11 from the second connector 21, thus quickly and easily disassembling the first power cable 1 and the second power cable 2. When it is necessary to quickly install the first connector 11 on the first power cord 1 and the second connector 21 on the second power cord 2, simply plug the first connector 11 and the second connector 21 together. The second connector 21 will then move the quick-release sleeve 3 toward the first connector 11 until a pair of abutting heads 34 on the quick-release sleeve 3 abut against the fixed sleeve 12. At this point, the arc-shaped head at the end of the abutting head 34 will automatically lock into the fixed sleeve 12 and produce a prompt sound indicating that the installation is complete. Finally, the pressing block 35, through the elastic thrust of the return spring 37 in the rotating slot 31, will firmly lock the abutting head 34 at the end of the rotating rod 33 into the fixed sleeve 12, making the process simple and quick.
[0032] The preferred embodiments of the above utility model are only used for helping to describe the utility model. The preferred embodiments do not describe all the details and do not limit the utility model to the specific implementation. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that the person skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the whole scope and equivalents thereof.
Claims
1. An electric vehicle wire harness assembly with a quick disassembly structure, comprising a first power line (1) and a second power line (2), one end of the first power line (1) is provided with a first connector (11), one end of the second power line (2) is provided with a second connector (21), characterized in that, Also include: The fixed sleeve is arranged on the first connector (11) fixed sleeve (12); The card rod mechanism is installed on the second connector (21) to automatically lock the first connector (11) and the second connector (21) after plugging. The rebound mechanism is arranged at one end of the second connector (21) close to the fixed sleeve (12) to automatically separate the first connector (11) and the second connector (21).
2. The electrical wiring harness assembly with quick release structure of claim 1, wherein, The card rod mechanism includes a quick release sleeve (3) fixedly arranged on the second connector (21), a pair of rotating clamping grooves (31) are formed in the quick release sleeve (3), a pair of rotating grooves (32) are formed in the quick release sleeve (3) and communicated with the corresponding rotating clamping grooves (31), a rotating rod (33) is rotatably connected inside the rotating groove (32), and a clamping head (34) is fixedly connected to one end of the rotating rod (33) and clamps the fixed sleeve (12) and generates a prompt sound.
3. The electrical wiring harness assembly with quick release structure of claim 2, wherein, The card rod mechanism further includes a pressing block (35) fixedly connected to the other end of the rotating rod (33), a reset spring (37) is fixedly connected inside the rotating clamping groove (31), and one end of the reset spring (37) away from the inner wall of the rotating clamping groove (31) is fixedly connected with the pressing block (35).
4. The electrical wiring harness assembly with quick release structure of claim 3, wherein, The upper surface of the pressing block (35) is fixedly connected with a plurality of linearly arranged anti-skid stripes (36).
5. The electrical wiring harness assembly with quick release structure of claim 1, wherein, The rebound mechanism includes a force storage and expansion groove (38) formed in the second connector (21) close to the end of the fixed sleeve (12), a sliding sleeve (381) is slidably connected inside the force storage and expansion groove (38) and abuts against the fixed sleeve (12), a plurality of circumferentially arrayed force storage springs (382) are fixedly connected inside the force storage and expansion groove (38), and one end of the force storage spring (382) away from the inner wall of the force storage and expansion groove (38) is fixedly connected with the sliding sleeve (381).
6. The electrical wiring harness assembly of claim 4, wherein the quick release structure comprises a first connector and a second connector, the first connector and the second connector being configured to releasably engage one another. A pair of rotating clamping grooves (31), rotating grooves (32), rotating rods (33), clamping heads (34), pressing blocks (35), anti-skid stripes (36) and reset springs (37) are symmetrically arranged on the quick release sleeve (3).
7. The electrical wiring harness assembly of claim 2, wherein the quick release structure comprises a first connector and a second connector, the first connector and the second connector being configured to releasably engage one another. The end of the clamping head (34) close to the fixed sleeve (12) is provided with an arc head which abuts against the fixed sleeve (12) and drives the rotating rod (33) to automatically open.