Full-automatic capsule filling machine
By designing a fully automatic capsule filling machine that uses hydraulic rods to drive the pressure plate to reciprocate downwards, and by using long and short pressure rods to compact the powder, the problem of insufficient capsule filling in existing technologies has been solved, and a uniform filling effect has been achieved.
Patent Information
- Application Number
- CN202422979886.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-04
AI Technical Summary
Existing capsule filling machines are prone to incomplete filling of some capsules during the feeding and filling process.
A fully automatic capsule filling machine was designed. By setting a hydraulic rod in the filling unit to drive the pressure plate to press down repeatedly, and by using the cooperation of long pressure rod and short pressure rod, the powder is repeatedly compacted to ensure that the powder is compacted in the filling through hole and then squeezed into the lower mold of the capsule.
This effectively avoids the problem of insufficient filling inside the capsules, ensuring that the powder in each capsule is evenly filled, thus improving filling efficiency.
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Figure CN223746722U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to capsule filling technical field, concretely is a kind of capsule full-automatic filling machine. BACKGROUND
[0002] Many drug powders or granules have problems of certain stimulation to esophagus and gastric mucosa, bad taste, easy to volatilize, easy to be decomposed by saliva in oral cavity or inhaled into trachea, so the above drug powders or granules need to be filled into capsules, the drug powders or granules are transported into intestinal tract by capsule, the drug inside is released after capsule is gradually decomposed, and the capsule filling machine is a machine equipment specially used for producing capsule, mainly used for filling drug powders, liquid medicine or other substances into capsule.
[0003] The capsule filling machine in prior art directly injects powder into capsule by conduit when filling by discharging device, and this kind of mode can easily cause insufficient filling in a small number of capsules.Therefore, the capsule full-automatic filling machine is provided by the person skilled in the art to solve the problems in the above background. UTILITY MODEL CONTENT
[0004] (I) technical problem solved
[0005] In view of the deficiencies in the prior art, the utility model provides a kind of capsule full-automatic filling machine to solve the problems that the capsule filling machine in prior art directly injects powder into capsule by conduit when filling by discharging device, and this kind of mode can easily cause insufficient filling in a small number of capsules.
[0006] (II) technical scheme
[0007] To achieve the above object, the utility model provides the following technical scheme: a kind of capsule full-automatic filling machine, including workbench, the first rotating disc is arranged on the workbench, the peripheral side of the first rotating disc is fixedly installed with capsule upper die, the lower side of capsule upper die is provided with capsule lower die, the side of the first rotating disc is provided with discharging unit, the other side of first rotating disc is provided with filling unit;
[0008] The filling unit includes base, the base is installed with baffle, the upper side of the base is provided with the second rotating disc, the bottom side of the second rotating disc is drive-connected with motor, the motor is inserted and fixed with the middle part of base, the second rotating disc is opened with filling through-hole, the baffle is installed with hydraulic rod, the output end of hydraulic rod is installed with pressing plate, the middle part of pressing plate is communicated with feed pipe, the bottom side of pressing plate is installed with long pressing rod, the side of pressing plate is installed with extension plate, the bottom side of one end of extension plate is installed with short pressing rod, the side of pressing plate close to extension plate is opened with movable slot, movable slot is inserted with blocking plate.
[0009] Preferably, a limiting rod is mounted on the top side wall of the movable groove, the limiting rod is slidably inserted with the blocking plate, a spring is sleeved on the limiting rod, one end of the spring is in abutting contact with the top side wall of the movable groove, and the other end of the spring is in abutting contact with the upper end of the blocking plate; under the extrusion of the spring, the blocking plate is always in extrusion contact with the second rotating disc, so that powder leakage from the extension plate is avoided.
[0010] Preferably, the pressing plate is arranged above the second rotating disc, the long pressing rod at the bottom side of the pressing plate is aligned with the filling through hole, and when the second rotating disc rotates, the hydraulic rod drives the pressing plate to reciprocatingly press downward, and when the pressing plate reciprocatingly presses downward, the long pressing rod repeatedly compacts the filling through hole on the second rotating disc; with the cooperation of the multiple groups of long pressing rods and the multiple groups of filling through holes, each group of filling through holes is repeatedly extruded when the second rotating disc rotates, so that the powder in the filling through hole is compacted.
[0011] Preferably, the short pressing rod is aligned with the hole on the capsule lower die, and when the pressing plate presses downward to drive the long pressing rod to compact, the short pressing rod extrudes the compacted powder, so that the compacted powder in the filling through hole is extruded into the lower capsule in the capsule lower die, thereby avoiding the problem of insufficient filling in the capsule.
[0012] (Three) beneficial effects
[0013] Compared with the prior art, the capsule full-automatic filling machine has the following advantages
[0014] Beneficial effects:
[0015] Through the design, the capsule full-automatic filling machine is composed of a workbench, a blanking unit, a filling unit, a capsule upper die and a capsule lower die; the powder to be filled is poured into the chamber surrounded by the second rotating disc, the pressing plate and the guard plate from the feeding pipe in the filling unit; then the motor drives the second rotating disc to rotate; when the second rotating disc rotates, the hydraulic rod drives the pressing plate to reciprocatingly press downward; when the pressing plate reciprocatingly presses downward, the long pressing rod repeatedly compacts the filling through hole on the second rotating disc; with the cooperation of the multiple groups of long pressing rods and the multiple groups of filling through holes, each group of filling through holes is repeatedly extruded when the second rotating disc rotates, so that the powder in the filling through hole is compacted; then, when the filling through hole on the second rotating disc rotates to the upper side of the capsule upper die, the short pressing rod extrudes the compacted powder while the pressing plate presses downward to drive the long pressing rod to compact, so that the compacted powder in the filling through hole is extruded into the lower capsule in the capsule lower die, thereby avoiding the problem of insufficient filling in the capsule. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a perspective structural schematic view of a capsule full-automatic filling machine provided by the embodiment of the present application.
[0017] Figure 2Figure 1 is a structural schematic diagram of a filling unit in a capsule full-automatic filling machine provided by an embodiment of the present application.
[0018] Figure 3 Figure 2 is a structural sectional view of the filling unit in the capsule full-automatic filling machine provided by the embodiment of the present application.
[0019] Figure 4 Figure 3 is a structural schematic diagram of a second rotating disc in the capsule full-automatic filling machine provided by the embodiment of the present application.
[0020] Figure 5 Figure 4 is an enlarged view of the structure of the second rotating disc in the capsule full-automatic filling machine provided by the embodiment of the present application. Figure 4 Figure 5 is an enlarged view of the structure of the second rotating disc in the capsule full-automatic filling machine provided by the embodiment of the present application.
[0021] In the figure: 1, workbench; 2, first rotating disc; 3, upper capsule mold; 4, lower capsule mold; 5, blanking unit; 6, filling unit; 61, second rotating disc; 62, motor; 63, filling through hole; 64, pressing plate; 65, feeding pipe; 66, movable groove; 67, limiting rod; 68, spring; 69, blocking plate; 610, extension plate; 611, short pressing rod; 612, long pressing rod; 613, base; 614, guard plate; 615, hydraulic rod. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0023] The present application provides a technical solution, a capsule full-automatic filling machine, please refer to Figures 1 to 5, including the workbench 1, first carousel 2 is arranged on the workbench 1, the upper side of the capsule upper die 3 is fixedly installed on the circumference of the first carousel 2, the lower side of the capsule upper die 3 is provided with the capsule lower die 4, the side of the first carousel 2 is provided with the blanking unit 5, the other side of the first carousel 2 is provided with the filling unit 6, the filling unit 6 includes the base 613, the base 613 is installed on the backplate 614, the upper side of the base 613 is provided with the second carousel 61, the bottom side of the second carousel 61 is drivenly connected with the motor 62, the motor 62 is insertedly fixed with the middle part of the base 613, the second carousel 61 is provided with the filling through hole 63, the backplate 614 is installed with the hydraulic rod 615, the output end of the hydraulic rod 615 is installed with the pressing plate 64, the middle part of the pressing plate 64 is communicated with the feeding pipe 65, the bottom side of the pressing plate 64 is installed with the long pressing rod 612, the side of the pressing plate 64 is installed with the extension plate 610, the bottom side of the one end of the extension plate 610 is installed with the short pressing rod 611, the side of the pressing plate 64 adjacent to the extension plate 610 is provided with the movable slot 66, the movable slot 66 is inserted with the blocking plate 69.
[0024] Please refer to Figures 2 to 5 The top side wall of the movable slot 66 is installed with the limiting rod 67, the limiting rod 67 is slidably inserted with the blocking plate 69, the limiting rod 67 is sleeved with the spring 68, one end of the spring 68 is in abutting contact with the top side wall of the movable slot 66, the other end of the spring 68 is in abutting contact with the upper end of the blocking plate 69, under the extrusion of the spring 68, the blocking plate 69 is always in extrusion contact with the second carousel 61, so as to avoid the leakage of powder from the extension plate 610, the pressing plate 64 is arranged above the second carousel 61, the long pressing rod 612 of the bottom side of the pressing plate 64 is aligned with the filling through hole 63, when the second carousel 61 rotates, the hydraulic rod 615 drives the pressing plate 64 to reciprocally press down, and when the pressing plate 64 reciprocally presses down, the long pressing rod 612 repeatedly compacts the filling through hole 63 on the second carousel 61, with the cooperation of multiple groups of long pressing rods 612 and multiple groups of filling through holes 63, each group of filling through holes 63 is repeatedly extruded when the second carousel 61 rotates, so that the powder in the filling through hole 63 is compacted, the short pressing rod 611 is aligned with the hole on the capsule lower die 4, when the pressing plate 64 presses down to drive the long pressing rod 612 to compact, the short pressing rod 611 extrudes the compacted powder, so that the compacted powder in the filling through hole 63 is extruded into the lower capsule of the capsule lower die 4, thereby avoiding the problem of insufficient filling in the capsule.
[0025] The capsule full-automatic filling machine in the utility model is composed of the workbench 1, the blanking unit 5, the filling unit 6, the capsule upper die 3 and the capsule lower die 4, wherein it further comprises a pressing and extruding unit, and the pressing and extruding unit is a common technology in the prior art and is not represented in detail in the drawing;
[0026] When the device is in use, the first rotating disc 2 on the workbench 1 is driven to rotate by the driving unit, the blanking unit 5 presses the capsule into the upper and lower molds 3 and 4, and then the lower mold 4 moves downward to divide the capsule into upper and lower parts before the capsule rotates to the filling unit 6;
[0027] In the filling unit 6, the powder to be filled is poured into the cavity surrounded by the second rotating disc 61, the pressing plate 64 and the guard plate 614 on the base 613 from the feeding pipe 65, then the motor 62 drives the second rotating disc 61 to rotate, when the second rotating disc 61 rotates, the hydraulic rod 615 drives the pressing plate 64 to reciprocatingly press downward, and when the pressing plate 64 reciprocatingly presses downward, the long pressing rod 612 repeatedly compacts the filling through hole 63 on the second rotating disc 61, with the cooperation of the multiple groups of long pressing rods 612 and multiple groups of filling through holes 63, each group of filling through holes 63 is repeatedly extruded when the second rotating disc 61 rotates, so that the powder in the filling through hole 63 is compacted, then when the filling through hole 63 on the second rotating disc 61 rotates to the upper side of the upper mold 3, while the pressing plate 64 presses downward to drive the long pressing rod 612 to compact, the short pressing rod 611 extrudes the compacted powder, so that the compacted powder in the filling through hole 63 is extruded into the lower capsule in the lower mold 4, thereby avoiding the problem of insufficient filling in the capsule;
[0028] The movable slot 66 is provided on the side of the pressing plate 64 adjacent to the extension plate 610 and the short pressing rod 611, the blocking plate 69 is inserted into the movable slot 66, the blocking plate 69 and the limiting rod 67 in the movable slot 66 are slidingly inserted, the spring 68 is sleeved on the limiting rod 67, under the extrusion of the spring 68, the blocking plate 69 is always extruded and contacted with the second rotating disc 61, thereby avoiding the leakage of the powder from the extension plate 610.
[0029] It should be noted that, in this text, the relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.
[0030] In this article, unless otherwise expressly specified and limited, the terms "mounting", "setting", "connecting", "fixing", "screwing" and other terms should be understood broadly, for example, can be fixedly connected, can also be detachably connected, or integrated; can be mechanically connected, can also be electrically connected; can be directly connected, can also be indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction relationship of two elements, unless otherwise expressly limited, the person skilled in the art can understand the specific meaning of the above-mentioned terms in the utility model according to the specific circumstances.
[0031] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A fully automatic capsule filling machine comprising a worktable (1), characterized in that: The workbench (1) is provided with a first rotating disc (2), the periphery of the first rotating disc (2) is fixedly provided with a capsule upper die (3), the lower side of the capsule upper die (3) is provided with a capsule lower die (4), one side of the first rotating disc (2) is provided with a discharging unit (5), and the other side of the first rotating disc (2) is provided with a filling unit (6); The filling unit (6) comprises a base (613), the base (613) is provided with a guard plate (614), the upper side of the base (613) is provided with a second rotating disc (61), the bottom side of the second rotating disc (61) is drivingly connected with a motor (62), the second rotating disc (61) is provided with a filling through hole (63), the guard plate (614) is provided with a hydraulic rod (615), the output end of the hydraulic rod (615) is provided with a pressing plate (64), the middle part of the pressing plate (64) is communicated with a feeding pipe (65), the bottom side of the pressing plate (64) is provided with a long pressing rod (612), one side of the pressing plate (64) is provided with an extension plate (610), one end of the extension plate (610) is provided with a short pressing rod (611), the side, close to the extension plate (610), of the pressing plate (64) is provided with a movable slot (66), and the movable slot (66) is provided with a blocking plate (69).
2. A fully automatic capsule filling machine according to claim 1, characterized in that: The movable slot (66) is provided with a limiting rod (67) on the top side wall, the limiting rod (67) is slidingly connected with the blocking plate (69), and the limiting rod (67) is provided with a spring (68).
3. A fully automatic capsule filling machine according to claim 2, characterized in that: One end of the spring (68) is in abutting contact with the top side wall of the movable slot (66), and the other end of the spring (68) is in abutting contact with the upper end of the blocking plate (69).
4. A fully automatic capsule filling machine according to claim 1, characterized in that: The pressing plate (64) is arranged above the second rotating disc (61), and the long pressing rod (612) on the bottom side of the pressing plate (64) is aligned with the filling through hole (63).
5. A fully automatic capsule filling machine according to claim 1, characterized in that: The short pressing rod (611) is aligned with the hole on the capsule lower die (4).
6. A fully automatic capsule filling machine according to claim 1, characterized in that: The motor (62) is fixedly connected with the middle part of the base (613).