Spray cooling device for dust remover

By designing a spray cooling device with a receiving frame, a liquid guide hopper, and a transmission mechanism in the dust collector, the problem of water mist and dust accumulation is solved, water recycling and efficient cooling of the dust collector are realized, and the cleanliness and environmental friendliness of the equipment are improved.

CN223747236UActive Publication Date: 2026-01-02QINGDAO JINLAISI AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202520128573.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2026-01-02
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

In existing dust collector spray cooling devices, the accumulation of water mist and dust is difficult to clean, and the problems of wasted cooling water resources and environmental pollution have not been effectively solved.

Method used

A spray cooling device was designed, which uses a receiving frame, a liquid guide hopper, a filter element and a transmission mechanism. Water mist is sprayed through the spray pipe to cool the flue gas, particulate matter is separated by the filter element, and the filter element is automatically replaced by the transmission mechanism to achieve efficient cleaning and water recycling.

Benefits of technology

It achieves efficient separation of water mist and flue gas, reduces water waste and environmental pollution, and ensures the cooling effect of the dust collector and the clean operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a spray cooling device for a dust remover, which belongs to the technical field of dust removers and comprises a material receiving frame, a spray component is arranged at the upper end of the material receiving frame, a liquid guide hopper is fixedly mounted at the bottom end of the material receiving frame, rectangular openings are formed in the outer walls of two sides of the material receiving frame, and an insertion frame is slidably inserted between the two rectangular openings. And semi-surrounding frames are fixedly mounted at the two ends of the material receiving frame. The first spraying pipe, the second spraying pipe and the third spraying pipe of the spraying assembly spray water mist to cool flue gas and reduce dust, particulate matter combined with the water mist falls and accumulates at the top ends of the filter elements of the insertion frame, solid-liquid separation is carried out through the multiple filter elements, and after a mixture in the insertion frame is accumulated to a certain amount, the particulate matter in the insertion frame is separated from the filter elements. The driving motor is started, the bevel gear transmission mechanism drives the transmission belt to rotate, the multiple rotating rollers move the insertion frame towards the outer side of the rectangular opening, meanwhile, a worker can insert a new insertion frame into another rectangular opening, and then replacement of the insertion frame and the filter element is completed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to dust remover technical field especially relates to a kind of for dust remover spray cooling device. BACKGROUND

[0002] Dust remover is the equipment called dust remover or dust removal equipment that separates dust from flue gas.Dust remover performance is expressed by the amount of gas that can be handled, the resistance loss when the gas passes through the dust remover and the dust removal efficiency. Dust remover is a common facility in boiler and industrial production. Dust is all solid small particles that can exist in air for a long time. It is a dispersion system called aerosol. Air is the dispersion medium, and solid particles are the dispersed phase. Dust remover is a device that separates such small solid particles from aerosol. During the dust removal process, the dust remover is easily damaged and its service life is reduced due to the large amount of heat in the flue gas. Therefore, the dust remover in working condition needs to be cooled.

[0003] After searching, the patent with publication number CN109224691A discloses a patent named a spray cooling device for dust remover. The technical problem to be solved is that most traditional water-cooled cooling equipment is fixed and cannot be flexibly selected according to the cooling level of the dust removal equipment. At the same time, most of the cooled water is discharged, which not only wastes water resources but also easily causes environmental pollution. By increasing or reducing the number of spray cooling pipes according to the cooling requirements of the dust remover, and by controlling the number of submersible pumps started, the cooling level of the dust remover can be flexibly selected or controlled, the output of unnecessary cooling can be reduced, and the cooled water can be returned to the inner cavity of the cooling water tank through the return flow channel, so that the cooling water can be reused, thereby reducing the waste of water resources and reducing environmental pollution caused by the discharge of water containing heat. But there are still the following disadvantages to be solved: the accumulated smoke dust combined with water mist droplets is not easy to clean. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the shortcomings in the prior art and provides a spray cooling device for dust remover.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions:

[0006] A kind of for dust remover spray cooling device, including receiving frame, the upper end of the receiving frame is provided with spray assembly, the bottom end of the receiving frame is fixedly installed with liquid guide hopper, the outer wall of receiving frame both sides is opened with rectangular opening, and slidingly inserted with insert frame between two rectangular openings, the both ends of receiving frame are fixedly installed with half-enclosing frame, and a plurality of equidistant transmission shafts are rotatably installed in each half-enclosing frame, and the top of the opposite end of two half-enclosing frames is fixedly connected with baffle, the transmission shaft of each is fixedly installed with transmission gear and rotating roller in sequence from top to bottom on circumference, and a plurality of transmission gears are sleeved with transmission belt outside, the outer wall of insert frame both ends is opened with a plurality of equidistant tooth slots, and the circumference of rotating roller is engaged with several tooth slots.

[0007] Preferably, the spray assembly includes water inlet pipe, and the water inlet pipe is fixedly installed with first spray pipe, second spray pipe and third spray pipe in sequence from bottom to top on circumference, and temperature sensor is fixedly installed at the top of water inlet pipe, the first spray pipe, second spray pipe and third spray pipe are distributed at equal angles with water inlet pipe as center.

[0008] Preferably, the inner wall of liquid guide hopper is sprayed with hydrophobic coating, and the bottom end of liquid guide hopper is fixedly connected with drain pipe.

[0009] Preferably, the bottom end of insert frame is hollow plate, and a plurality of filter elements are laid in insert frame, and pull rod is fixedly installed in the middle of the outer wall of insert frame both sides.

[0010] Preferably, the outer wall top of half-enclosing frame is fixedly installed with driving motor, and be provided with bevel gear transmission mechanism between the output end of driving motor and the top end of the circumference of one transmission shaft in half-enclosing frame.

[0011] Preferably, the width of insert frame matches the width of rectangular opening, and the distance of the opposite end of two baffles is same with the width of insert frame.

[0012] The beneficial effects of the utility model are as follows:

[0013] 1.A device for dust remover spraying cooling device, the utility model provides a kind of for dust remover spraying cooling device, and the liquid guide hopper is fixedly installed in the bottom end of receiving frame, the rectangular opening is formed in the outer wall of receiving frame both sides, and the insert frame is slidably inserted between the two rectangular openings, so that the first spray pipe, the second spray pipe and the third spray pipe of spray assembly spray water mist to cool and dust-settling of flue gas, so that the particulate matter combined with water mist falls and accumulates on the top end of filter core of insert frame, solid-liquid separation is carried out by multiple filter cores, and dirty liquid is gathered from the liquid guide hopper and discharged from the drain pipe, since the semi-surrounding frame is fixedly installed at both ends of receiving frame, transmission shaft, transmission gear, rotating roller and transmission belt are arranged in the semi-surrounding frame, and the rotating roller circumference is engaged with the plurality of tooth grooves of insert frame outer wall, when the mixture in the insert frame accumulates to a certain amount, the driving motor is started, so that the bevel gear transmission mechanism drives the transmission belt to rotate, and the rotating roller moves the insert frame to the outside of rectangular opening, while the staff can insert a new insert frame in the other rectangular opening, thereby completing the replacement of insert frame and filter core, efficiently cleaning the mixture in the original insert frame in external environment, while ensuring the cooling effect of dust remover.

[0014] 2.A device for dust remover spraying cooling device, the utility model provides a kind of for dust remover spraying cooling device, and the first spray pipe, the second spray pipe and the third spray pipe are sequentially fixedly installed from below to above in the circumference of water inlet pipe, temperature sensor is fixedly installed at the top end of water inlet pipe, the temperature of overflow flue gas is detected by temperature sensor, so as to judge the cooling effect of spray assembly, and the first spray pipe, the second spray pipe and the third spray pipe are distributed at equal angles with water inlet pipe as center, to ensure that the flue gas in the dust remover is combined with water mist in all directions. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 A structure diagram of the device for dust remover spraying cooling device is provided.

[0016] Figure 2 A structure diagram of the insert frame of the device for dust remover spraying cooling device is provided.

[0017] Figure 3 A structure diagram of the receiving frame of the device for dust remover spraying cooling device is provided.

[0018] Figure 4 A structure diagram of the semi-surrounding frame inside the device for dust remover spraying cooling device is provided.

[0019] In the figure: 1 water inlet pipe, 2 first spray pipe, 3 second spray pipe, 4 third spray pipe, 5 temperature sensor, 6 receiving frame, 7 liquid guide, 8 liquid discharge pipe, 9 rectangular opening, 10 half-enclosing frame, 11 insertion frame, 12 pull rod, 13 filter core, 14 gear slot, 15 drive motor, 16 partition plate, 17 transmission shaft, 18 bevel gear transmission mechanism, 19 transmission gear, 20 transmission belt, 21 rotating roller. DETAILED DESCRIPTION

[0020] Referring to Figures 1-4 A kind of for dust catcher spray cooling device, including receiving frame 6, and receiving frame 6 upper end is provided with spray assembly, receiving frame 6 bottom end is fixedly installed with liquid guide 7, the outer wall of receiving frame 6 both sides is all set with rectangular opening 9, and the sliding insertion frame 11 of two rectangular openings 9 is inserted, receiving frame 6 both ends are fixedly installed with half-enclosing frame 10, and the inside of each half-enclosing frame 10 is rotatably installed with multiple equidistant transmission shafts 17, the top of the opposite end of two half-enclosing frames 10 is fixedly connected with partition plate 16, the circumferential of each transmission shaft 17 is sequentially fixedly installed with transmission gear 19 and rotating roller 21 from top to bottom, and the outer side of multiple transmission gears 19 is sleeved with transmission belt 20, the outer wall of insertion frame 11 both ends is all set with multiple equidistant gear slots 14, and the circumferential of rotating roller 21 is engaged with several gear slots 14.

[0021] In the utility model, spray assembly includes water inlet pipe 1, and the circumferential of water inlet pipe 1 is sequentially fixedly installed with first spray pipe 2, second spray pipe 3 and third spray pipe 4 from bottom to top, temperature sensor 5 is fixedly installed at the top of water inlet pipe 1, and first spray pipe 2, second spray pipe 3 and third spray pipe 4 are distributed at equal angles with water inlet pipe 1 as center;

[0022] The inner wall of liquid guide 7 is sprayed with hydrophobic coating, and the bottom end of liquid guide 7 is fixedly connected with liquid discharge pipe 8;

[0023] The bottom end of insertion frame 11 is a hollow plate, multiple filter cores 13 are laid in the inside of insertion frame 11, and pull rod 12 is fixedly installed in the middle of the outer wall of insertion frame 11 both sides;

[0024] Drive motor 15 is fixedly installed at the top of the outer wall of half-enclosing frame 10, and bevel gear transmission mechanism 18 is arranged between the output end of drive motor 15 and the circumferential top end of one of transmission shaft 17 in the inside of half-enclosing frame 10;

[0025] The width of insertion frame 11 matches the width of rectangular opening 9, and the distance of the opposite end of two partition plates 16 is same with the width of insertion frame 11.

[0026] Working principle: through the fixed installation of liquid guide hopper 7 in the bottom end of receiving frame 6, the outer wall of receiving frame 6 is provided with rectangular opening 9, and the two rectangular openings 9 are slidably connected with inserting frame 11, so that the first spray pipe 2, the second spray pipe 3 and the third spray pipe 4 of the spray assembly spray water mist to cool and dust the flue gas, so that the particulate matter combined with the water mist falls and accumulates on the top end of the filter core 13 of the inserting frame 11, and the solid-liquid separation is carried out by the plurality of filter cores 13, the dirty liquid is collected from the liquid guide hopper 7 and discharged from the liquid discharge pipe 8, since the semi-enclosing frame 10 is fixedly installed at both ends of the receiving frame 6, the transmission shaft 17, the transmission gear 19, the rotating roller 21 and the transmission belt 20 are arranged in the semi-enclosing frame 10, and the circumference of the rotating roller 21 is engaged with the plurality of tooth grooves 14 of the outer wall of the inserting frame 11, when the mixture in the inserting frame 11 accumulates to a certain amount, the driving motor 15 is started to drive the transmission belt 20 to rotate, and the plurality of rotating rollers 21 move the inserting frame 11 to the outside of the rectangular opening 9, at the same time, the staff can insert a new inserting frame 11 in the other rectangular opening 9, so as to replace the inserting frame 11 and the filter core 13, and the mixture in the original inserting frame 11 is efficiently cleaned in the external environment, and the cooling effect of the dust collector is ensured.

[0027] The first spray pipe 2, the second spray pipe 3 and the third spray pipe 4 are fixedly installed on the circumference of the water inlet pipe 1 from bottom to top, and the temperature sensor 5 is fixedly installed at the top end of the water inlet pipe 1, so as to detect the temperature of the overflow flue gas, so as to judge the cooling effect of the spray assembly, and the first spray pipe 2, the second spray pipe 3 and the third spray pipe 4 are distributed at equal angles with the water inlet pipe 1 as the center, so as to ensure that the flue gas in the dust collector is combined with water mist in all directions.

[0028] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A dust remover spray cooling device comprising a receiving frame (6) provided with a spray assembly at the upper end, characterized in that, The bottom end of the material receiving frame (6) is fixedly provided with a liquid guide hopper (7), the outer walls of the two sides of the material receiving frame (6) are both provided with a rectangular opening (9), and the two rectangular openings (9) are slidably connected with a plug-in frame (11), the two ends of the material receiving frame (6) are fixedly provided with a half-enclosing frame (10), a plurality of equidistant transmission shafts (17) are rotatably arranged in the half-enclosing frame (10), the top ends of the opposite ends of the two half-enclosing frames (10) are fixedly connected with a partition plate (16), a transmission gear (19) and a rotating roller (21) are fixedly arranged on the circumference of each transmission shaft (17) from top to bottom, a plurality of transmission gears (19) are sleeved with a transmission belt (20) on the outside, and the circumferences of the rotating rollers (21) are engaged with a plurality of tooth grooves (14).

2. A spray cooling device for a dust collector according to claim 1, wherein The spraying assembly comprises a water inlet pipe (1), and the water inlet pipe (1) is sequentially fixedly provided with a first spraying pipe (2), a second spraying pipe (3) and a third spraying pipe (4) from bottom to top, and the top end of the water inlet pipe (1) is fixedly provided with a temperature sensor (5), and the first spraying pipe (2), the second spraying pipe (3) and the third spraying pipe (4) are distributed at equal angles with the water inlet pipe (1) as the center.

3. A spray cooling device for a dust collector according to claim 1, wherein The inner wall of the liquid guide hopper (7) is sprayed with a hydrophobic coating, and the bottom end of the liquid guide hopper (7) is fixedly connected with a liquid discharge pipe (8).

4. A spray cooling device for a dust collector according to claim 1, wherein The bottom end of the plug-in frame (11) is a hollow plate, a plurality of filter elements (13) are arranged in the plug-in frame (11), and a pull rod (12) is fixedly arranged in the middle of the outer walls of the two sides of the plug-in frame (11).

5. A spray cooling device for a dust collector according to claim 1, wherein The outer wall of the half-enclosing frame (10) is fixedly provided with a driving motor (15) at the top end, and a bevel gear transmission mechanism (18) is arranged between the output end of the driving motor (15) and the circumferential top end of one of the transmission shafts (17) in the half-enclosing frame (10).

6. A spray cooling device for a dust collector according to claim 4, wherein The width of the plug-in frame (11) matches the width of the rectangular opening (9), and the distance between the opposite ends of the two partition plates (16) is the same as the width of the plug-in frame (11).

Citation Information

Patent Citations

  • Spraying and cooling device for dust remover

    CN109224691A