Cantilever double-cone spiral mixer
The cantilever double cone spiral mixer, through the combination of a spiral rod and an extrusion device, and the design of the spiral rod and extrusion groove, solves the problems of uneven mixing and cleanliness in traditional mixing equipment, thereby improving mixing efficiency and equipment applicability.
Patent Information
- Application Number
- CN202423203417.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Traditional mixing equipment struggles to break up the agglomerates of materials, resulting in uneven mixing, low efficiency, and difficulty in cleaning the equipment.
The cantilevered double cone spiral mixer uses a combination of spiral rod and extrusion device to apply shearing force to break up material agglomeration. Combined with a detachable connection structure and scraper design, it achieves material circulation, mixing and cleaning.
It improves the fineness and uniformity of materials, reduces the difficulty of equipment maintenance, and enhances mixing efficiency and equipment applicability.
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Figure CN223747429U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mixing machine technical field, especially point to a kind of cantilever double-cone spiral mixing machine. BACKGROUND
[0002] In industrial production, material mixing is a crucial link, which is directly related to product quality and production efficiency. Although traditional mixing equipment can realize material mixing, it often has problems such as uneven mixing, low efficiency and difficulty in cleaning. Especially when dealing with some materials with agglomeration structure or high viscosity, the traditional mixing method often fails to break the agglomeration structure, resulting in poor mixing effect. For example, some mixing equipment can mix materials through strong stirring, but it often causes excessive mechanical damage to the materials. Some equipment can handle viscous materials, but the mixing efficiency is low, and the equipment structure is complex, making it difficult to clean and maintain. Especially for materials with agglomeration structure, the traditional mixing method often fails to effectively break the agglomeration, resulting in large particles or agglomerates in the mixed materials, affecting the uniformity and fineness of the product. SUMMARY
[0003] The utility model provides a kind of cantilever double-cone spiral mixing machine, solve the problem that material agglomeration structure cannot be broken in prior art.
[0004] The technical solution of the utility model is as follows:
[0005] A cantilever double-cone spiral mixing machine includes a conical bin body, two screw rods are rotatably arranged along the inner side wall of the bin body, and the screw rods are driven by a driving device. The side wall of the bin body is provided with an extrusion device, the extrusion device includes an extrusion groove, the extrusion groove is connected with an extrusion plate through a plurality of extension rods, the axis of the extension rod is parallel to the diameter direction of the bin body, a push plate is arranged between the groove bottom of the extrusion groove and the extrusion plate, a plurality of moving holes are arranged on the push plate, the extension rod penetrates the push plate through the moving hole, a spring is sleeved on the extension rod between the push plate and the groove bottom, the driving device is connected with a central shaft, the central shaft is fixed with a driving disc at one end of the bin body, an eccentric shaft is fixed on the driving disc, and a rocker is hinged to the eccentric shaft. The rocker can drive the extrusion plate to approach or move away from the extrusion groove.
[0006] Further, a through groove is provided on the groove bottom of the extrusion groove, a support plate is slidably arranged in the through groove through a slide, the support plate can seal the through groove, the push plate is a hole plate, and a blocking block is slidably connected to one end of the support plate close to the push plate. When the push plate compresses the spring, the blocking block can close the hole plate. A discharge port is arranged below the extrusion groove. By adjusting the positions of the blocking block and the support plate, the extrusion and discharge modes of the materials can be flexibly changed, so that the equipment can adapt to the mixing and crushing requirements of different materials, and the flexibility and applicability of the equipment are improved.
[0007] Further, the screw rod comprises a fixed rod connected with the driving device, the fixed rod is capable of being connected with the clamping rods, the clamping rods are capable of being connected with each other, and the screw pitches of the fixed rod and the clamping rods are different. By replacing the clamping rods with different screw pitches, the material flow and distribution in the mixing process can be ensured, the material can be more uniformly and fully mixed, the mixing efficiency is improved, and the quality problems caused by uneven mixing are reduced.
[0008] Further, the driving device comprises a liftable motor, a plurality of flat keys are arranged in an array on a driving shaft of the motor, the driving shaft of the motor is connected with the central shaft through keys, and the one ends of the screw rods outside the bin body are fixed with connecting rings through connecting rods. The connecting rings are arranged in an interlaced manner, the axes of the connecting rings are coincident with the axis of the driving shaft of the motor, key grooves matched with the flat keys are arranged in the connecting rings, and the one ends of the screw shafts outside the bin body are fixed with driving motors. The keys and the detachable connecting rings make the connection between the screw rod and the motor more firm and easy to maintain. When the screw rod needs to be replaced or repaired, the connecting ring only needs to be simply detached, and the whole driving device does not need to be disassembled.
[0009] Further, a plurality of extrusion devices are arranged in an array on the circumference of the bin body, the eccentric shaft is a crankshaft, a plurality of rocker arms are hinged on the crankshaft, and the rocker arms correspond to the pressing devices one by one. The uniform distribution of the plurality of extrusion devices on the circumference array is helpful to balance the material distribution and extrusion force in the bin body, so that the vibration and instability factors of the equipment in the running process are reduced.
[0010] Further, a connecting rod is fixed to the side wall of the upper end of the central shaft, a scraper is connected to the end of the connecting rod, and the scraper abuts against the inner side wall of the bin body. The scraper can scrape the material residues on the inner wall of the bin body and re-throw them into the mixing process, so as to reduce the waste of the material, and the scraper makes the cleaning work of the bin body more simple and convenient.
[0011] The technical scheme can produce the beneficial effects that: through cooperation of the extrusion plate and the extrusion groove, when the extrusion plate is close to the extrusion groove, the material is not only pushed into the extrusion groove, but also a shearing force is applied to the material through cooperation of the edge and the extrusion groove, which is helpful to break the agglomeration structure of the material and improve the fineness and uniformity of the material. The extruded material is sent back into the bin body by the pushing plate for re-stirring, the circulation mixing of the material is realized, the pulverized material can be fully mixed with other materials, and the mixing effect is further improved. The components such as the telescopic rod, the extrusion plate and the pushing plate can be conveniently disassembled and cleaned, which is helpful to maintain the hygiene of the equipment and prolong the service life. BRIEF DESCRIPTION OF DRAWINGS
[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.
[0013] Figure 1 It is a perspective view of the present application;
[0014] Figure 2 It is a top view of the present application;
[0015] Figure 3 It is a partial sectional view of the present application;
[0016] Figure 4 It is a sectional view of the present application; Figure 2 It is a sectional view of the present application;
[0017] Figure 5 It is a sectional view of the present application; Figure 2 It is a sectional view of the present application;
[0018] Figure 6 It is a sectional view of the present application; Figure 5 It is a sectional view of the present application;
[0019] Figure 7 It is a sectional view of the present application;
[0020] Figure 8 It is a sectional view of the present application;
[0021] Figure 9 It is a sectional view of the present application.
[0022] 1, warehouse body, 2, screw rod, 3, extrusion groove, 4, extrusion plate, 5, telescopic rod, 6, push plate, 7, spring, 8, shaft, 9, driving disc, 10, eccentric shaft, 11, rocker, 12, through groove, 13, support plate, 14, blocking block, 15, discharge port, 16, fixed rod, 17, connecting rod, 18, flat key, 19, connecting ring, 20, key groove, 21, driving motor, 22, extrusion device, 23, motor, 24, connecting rod, 25, scraper, 26, clamping rod. DETAILED DESCRIPTION
[0023] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0024] As shown in Figures 1-7 The utility model provides a cantilever double cone spiral mixing machine, including the warehouse body 1 of cone, two screw rods 2 rotate along the inner side wall of warehouse body 1, and the screw rod 2 is all driven by drive arrangement, and the sidewall of warehouse body 1 is equipped with extrusion device 22, and extrusion device 22 includes extrusion groove 3, and extrusion groove 3 is connected with extrusion plate 4 through a plurality of telescopic links 5, and the axis of telescopic link 5 is parallel with the diameter direction of warehouse body 1, and the slot bottom of extrusion groove 3 is equipped with pusher plate 6 between extrusion plate 4, and a plurality of moving holes are equipped on pusher plate 6, and telescopic link 5 is penetrated pusher plate 6 by moving hole, and spring 7 is sleeved on telescopic link 5 between pusher plate 6 and slot bottom, and drive arrangement is connected with middle shaft 8, and middle shaft 8 is placed in one end of warehouse body 1 and is fixed with driving disc 9, and driving disc 9 is fixed with eccentric shaft 10, and eccentric shaft 10 is hinged with rocker 11, and rocker 11 can drive extrusion plate 4 to approach or away from extrusion groove 3.
[0025] In the use, the material that needs to be mixed is added to the warehouse body 1 from the feed inlet of warehouse body 1, and the two screw rods 2 are driven by the drive arrangement, so that the two screw rods 2 not only revolve along the axis of the drive arrangement, but also rotate, which can overturn and stir the material in all directions without dead angle, ensuring that the material reaches a highly uniform mixing state in a short time, improving the mixing efficiency and ensuring the mixing quality. During the rotation of the drive arrangement, the drive arrangement drives the middle shaft 8 to rotate, and the middle shaft 8 cooperates with the driving disc 9, the eccentric shaft 10 and the rocker 11 to form a crank rocker 11 mechanism, so that the rocker 11 can drive the extrusion plate 4 to move along the telescopic link 5. When the extrusion plate 4 approaches the extrusion groove 3, the extrusion plate 4 pushes the material into the extrusion groove 3, and the edge of the extrusion plate 4 and the extrusion groove 3 cooperate to apply a certain shearing force to the material, and the pusher plate 6 compresses the spring 7 through the material, so that the spring 7 is compressed to the extreme. The pusher plate 6 and the extrusion plate 4 cooperate to extrude the material, which helps to break the agglomerated structure of the material and improve the fineness and uniformity of the material. When the extrusion plate 4 moves away from the extrusion groove 3, the spring 7 pushes the pusher plate 6, so that the extruded material can re-enter the warehouse body 1 for sufficient stirring. The spring 7 pushes the pusher plate 6 to send the extruded material back into the warehouse body 1 for further stirring. This process not only realizes the cyclic mixing of the material, but also ensures that the crushed material can fully mix with other materials, further improving the mixing effect.
[0026] As shown in Figures 3-6As shown, the trough bottom of the extrusion groove 3 is provided with a through groove 12, and a support plate 13 is slidably arranged in the through groove 12. The support plate 13 can seal the through groove 12. The pushing plate 6 is a hole plate, and one end of the support plate 13 close to the pushing plate 6 is slidably connected with a blocking block 14. When the spring 7 is compressed, the blocking block 14 can block the hole plate. The extrusion groove 3 is provided with a discharge port 15 below.
[0027] During normal use, the blocking block 14 blocks the hole plate, the hole plate normally extrudes the material and pushes the material out of the extrusion groove 3, so that the material participates in stirring. When it is necessary to discharge the material, the blocking block 14 is only pulled out, at this time, a channel is formed between the hole plate and the support plate 13, the material passing through the hole plate slides along the channel to the discharge port 15 and is discharged, so that the material is discharged more conveniently and quickly. When it is necessary to clean the hole plate and the extrusion groove 3, the support plate 13 is pulled out to open the through groove 12, so that the hole plate and the inside of the extrusion groove 3 are conveniently accessed and cleaned, the difficulty and time consumption of cleaning work are reduced, and the maintenance efficiency of the equipment is improved.
[0028] As shown in Figure 4 , the screw rod 2 includes a fixed rod 16 and a plurality of clamping rods 26. The fixed rod 16 is connected with the driving device, the fixed rod 16 is clamped with the clamping rod 26, each clamping rod 26 can be clamped with each other, and the pitches of the fixed rod 16 and the clamping rod 26 are different. The clamping mode is not limited, and the detachable fixed connection between the fixed rod 16 and the clamping rod 26 can be ensured.
[0029] The pitches of the fixed rod 16 and the clamping rod 26 can be replaced, so that the most suitable screw blade segment can be flexibly selected or adjusted according to different mixing tasks and material characteristics, so that the mixer can more accurately adapt to various mixing requirements, and the flexibility and accuracy of mixing are improved. Through the detachable clamping connection mode, the replacement and maintenance of the fixed rod 16 and the clamping rod 26 become more simple and convenient, and when a part is damaged or needs to be replaced, the entire screw rod 2 does not need to be replaced, only the corresponding part needs to be replaced, thereby reducing the maintenance cost and time cost.
[0030] As shown in Figure 3 , 4 , 8, 9, the driving device includes a liftable motor 23, a plurality of flat keys 18 are arranged in a spiral array on a driving shaft of the motor 23, the driving shaft of the motor 23 is connected with the middle shaft 8 through a key, and the screw rod 2 is fixed with a connecting ring 19 through a connecting rod 17 at one end outside the bin body 1. The connecting rings 19 are arranged in an upper and lower interlaced manner, the axes of the connecting rings 19 all coincide with the axis of the driving shaft of the motor 23, the connecting rings 19 are provided with key grooves 20 matched with the flat keys 18, and the screw shafts are all fixed with driving motors 21 at one end outside the bin body 1. The liftable motor 23 is a prior art, such as a hydraulic rod driving the motor 23 to lift.
[0031] In use, the flat key 18 is lifted and lowered by the lifting motor 23, so that the connecting ring 19 can be connected with the flat key 18 at different angles, thereby achieving the effect of adjusting the relative position of the two screw shafts, and the material can be turned and stirred more effectively, and the stirring efficiency is improved. By setting the driving motor 21, more flexible mixing control can be achieved, for example, by adjusting the speed and direction of rotation of the two motors 23 to change the mixing mode and flow direction of the material, so as to ensure that the material achieves the best uniformity and consistency during mixing.
[0032] As shown in Figure 3 , 5 , the circumferential array of the bin body 1 has a plurality of extrusion devices 22, and the eccentric shaft 10 is a crankshaft, and a plurality of rocker arms 11 are hinged on the crankshaft, and the rocker arms 11 correspond one-to-one with the material pressing devices. By arranging a plurality of extrusion devices 22 in a circumferential array on the bin body 1, the material in the bin body 1 can be extruded at multiple points at the same time, not only increasing the extrusion area, but also improving the uniformity of extrusion, thereby ensuring that the material can be subjected to sufficient extrusion, which helps to improve the mixing efficiency and quality. As a single power input point, the crankshaft can drive a plurality of extrusion devices 22 to work at the same time through the transmission action of the rocker arms 11, thereby achieving effective transmission and distribution of power.
[0033] As shown in Figure 3 , 5 , the side wall of the upper end of the central shaft 8 is fixed with a connecting rod 24, the end of the connecting rod 24 is connected with a scraper 25, and the scraper 25 abuts against the inner side wall of the bin body 1. The scraper 25 can closely abut against the inner side wall of the bin body 1, and as the central shaft 8 rotates, the scraper 25 can continuously scrape the bin wall, thereby effectively removing the material residues attached to the inner wall of the bin body 1. This avoids the accumulation and caking of the material on the inner wall of the bin body 1, and maintains the cleanliness of the bin body 1. The scraper 25 can continuously clean the bin wall, ensuring that the material can flow freely during mixing, which helps to improve the mixing uniformity and efficiency of the material.
[0034] The above only describes the preferred embodiments of the present application, and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A double-cone screw mixer with a cantilever, comprising a conical housing (1), characterized in that: Two screw rods (2) are arranged along the inner side wall of the bin body (1), the screw rods (2) are driven by a driving device, the side wall of the bin body (1) is provided with an extrusion device (22), the extrusion device (22) comprises an extrusion groove (3), the extrusion groove (3) is connected with an extrusion plate (4) through a plurality of telescopic rods (5), the axis of the telescopic rod (5) is parallel to the diameter direction of the bin body (1), a pushing plate (6) is arranged between the groove bottom of the extrusion groove (3) and the extrusion plate (4), a plurality of moving holes are arranged on the pushing plate (6), the telescopic rod (5) penetrates through the pushing plate (6) from the moving hole, a spring (7) is arranged on the telescopic rod (5) between the pushing plate (6) and the groove bottom, the driving device is connected with a middle shaft (8), the middle shaft (8) is arranged at one end of the bin body (1) and fixed with a driving disc (9), the driving disc (9) is fixed with an eccentric shaft (10), the eccentric shaft (10) is hinged with a rocker (11), the rocker (11) can drive the extrusion plate (4) to be close to or away from the extrusion groove (3).
2. The suspended dual-cone spiral mixer of claim 1, wherein: A through groove (12) is arranged on the groove bottom of the extrusion groove (3), a supporting plate (13) is slidably arranged in the through groove (12), the supporting plate (13) can seal the through groove (12), the pushing plate (6) is a hole plate, one end of the supporting plate (13) close to the pushing plate (6) is slidably connected with a blocking block (14), when the pushing plate (6) compresses the spring (7), the blocking block (14) can close the hole plate, a discharge port (15) is arranged below the extrusion groove (3).
3. The suspended dual-cone spiral mixer of claim 1, wherein: The screw rod (2) comprises a fixed rod (16) and a plurality of clamping rods (26), the fixed rod (16) is connected with the driving device, the fixed rod (16) can be clamped with the clamping rod (26), the clamping rods (26) can be clamped with each other, the pitches of the fixed rod (16) and the clamping rod (26) are different.
4. The suspended dual-cone spiral mixer of claim 1, wherein: The driving device comprises a liftable motor (23), a plurality of flat keys (18) are arranged in an array on the driving shaft of the motor (23), the driving shaft of the motor (23) is connected with the middle shaft (8) through a key, one end of the screw rod (2) outside the bin body (1) is fixed with a connecting ring (19) through a connecting rod (17), the connecting rings (19) are arranged in an upper and lower staggered mode, the axes of the connecting rings (19) are coincided with the axis of the driving shaft of the motor (23), the connecting ring (19) is provided with a key groove (20) matched with the flat key (18), one end of the screw shaft outside the bin body (1) is fixed with a driving motor (21).
5. The suspended dual-cone spiral mixer of claim 1, wherein: A plurality of extrusion devices (22) are arranged in an array on the circumference of the bin body (1), the eccentric shaft (10) is a crankshaft, a plurality of rockers (11) are hinged on the crankshaft, the rockers (11) correspond to the extrusion devices one by one.
6. The suspended dual-cone spiral mixer of claim 1, wherein: The side wall of the upper end of the middle shaft (8) is fixed with a connecting rod (24), the end of the connecting rod (24) is connected with a scraper (25), and the scraper (25) abuts against the inner side wall of the bin body (1).