Ejected material collecting equipment for visual inspection

Abstract

The utility model belongs to the field of follow-up inspection and rejecting of finished products, and discloses rejected material collecting equipment for visual inspection, which comprises an inspection platform, a to-be-inspected material belt is arranged on the inspection platform, and a visual inspection mechanism for detecting materials on the to-be-inspected material belt is arranged on the inspection platform; the collecting mechanism is provided with a collecting material belt, and the collecting material belt is used for collecting unqualified materials on the material belt to be detected; the material taking mechanism is provided with a material taking suction cup, and the material taking suction cup is used for taking down unqualified materials on the material belt to be detected and placing the unqualified materials on the material collecting belt; due to the design of the collecting mechanism, the equipment can adapt to die cutting products of different sizes and shapes, and the adaptability and flexibility of the system are enhanced; in addition, the vacuum adsorption force is adjusted to adapt to different types of material belts, and the universality of the equipment is further improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the subsequent material inspection and material rejection field of finished product, concretely relates to a kind of material rejection collection equipment for visual inspection. BACKGROUND

[0002] At present, most die-cutting products need to go through a strict quality detection process before packaging and boxing to ensure that no defective products are mixed into finished products. In this process, any product with dimensional defects or other quality problems will be identified and rejected from the production line, and then qualified products will be supplemented to ensure the quantity and quality of the final packaging. For example, the patent with application number CN202322463735.5, named "die-cutting finished product material inspection, material rejection and material supplement device", is designed to optimize the process of detecting, rejecting defective products and supplementing new products; however, with the current variety of die-cutting products and different shapes of finished materials, it is inevitable that the visual system will make mistakes during the detection process. Once the visual system identifies unqualified products, the device will immediately trigger the rejection actuator to remove suspected defective products directly from the production line. Due to the large amount of die-cutting product detection, this mistake may cause a large number of qualified finished materials to be incorrectly treated as waste, resulting in waste. SUMMARY

[0003] Therefore, the utility model aims to provide a material rejection collection equipment for visual inspection to solve the problems in the background art.

[0004] To solve the above technical problems, the technical scheme of the utility model is a material rejection collection equipment for visual inspection, which includes a detection platform, a visual detection mechanism for detecting materials on the detection platform, a collection mechanism with a collection belt for collecting unqualified materials on the detection platform, and a material taking mechanism with a material taking suction cup for taking off unqualified materials on the detection platform and placing them on the collection belt.

[0005] As a preferred embodiment, a vacuum suction platform is added to fix the detection belt and the collection belt: a vacuum suction platform is provided on the detection platform to fix the detection belt and the collection belt.

[0006] As preferred, the structure of the collecting mechanism is optimized: the collecting mechanism comprises a material outlet roller for placing the roll of the collecting material belt and a material collecting roller for winding the collecting material belt after placing the unqualified material; a first material pressing shaft and a second material pressing shaft are arranged below the material outlet roller and the material collecting roller respectively, the first material pressing shaft and the second material pressing shaft are arranged at the same horizontal height, and the first material pressing shaft and the second material pressing shaft are used for allowing the collecting material belt to approach the detection platform.

[0007] As preferred, the structure of the material taking mechanism is optimized: the material taking mechanism comprises a first linear transmission component and a second linear transmission component, the transmission directions of the first linear transmission component and the second linear transmission component are arranged vertically, the moving end of the first linear transmission component is connected with the second linear transmission component, and the moving end of the second linear transmission component is connected with the material taking suction disc.

[0008] Further, the directions of the material belt to be detected and the collecting material belt are limited to facilitate the rapid action of the material taking mechanism: the material belt to be detected and the collecting material belt are parallel, and the transmission direction of the material belt to be detected is parallel to the transmission direction of the second linear transmission component.

[0009] Further, a vacuum adsorption side table is additionally arranged to strengthen the fixation of the material belt to be detected and the collecting material belt: on the transmission direction of the material belt to be detected, the two sides of the vacuum adsorption platform are provided with vacuum adsorption side tables.

[0010] The technical effects of the utility model mainly lie in the following aspects:

[0011] Through the optimized design of the vacuum adsorption platform and the side table, the stability and accurate positioning of the material belt to be detected and the collecting material belt during the detection process are ensured, and the visual system misjudgment caused by the movement or deviation of the material belt is reduced; it is helpful to avoid that the qualified products are incorrectly treated as waste products, thereby reducing resource waste; the non-contact vacuum adsorption mode reduces the damage to the material caused by physical clamping, which is more important for fragile or pressure-sensitive products.

[0012] The design of the collecting mechanism enables the device to adapt to die-cut products of different sizes and shapes, enhances the adaptability and flexibility of the system; in addition, the vacuum adsorption force is adjusted to adapt to different types of material belts, further improving the versatility of the device. The material belt to be detected and the collecting material belt are arranged in parallel, and the transmission direction is consistent with the movement direction of the second linear transmission component; this layout simplifies the material taking path, reduces the operation complexity, is conducive to quickly processing a large number of detection tasks, and improves the overall efficiency of the production line. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a structural diagram of the utility model.

[0014] Figure 2 For Figure 1 the structure diagram of the detection platform;

[0015] Figure 3 For Figure 1 the structure diagram of the collection mechanism;

[0016] Figure 4 For Figure 1 the structure diagram of the material taking mechanism;

[0017] In the figure: 1, detection platform, 11, vacuum adsorption platform, 12, vacuum adsorption side table; 2, collection mechanism, 21, discharge roller, 22, receiving roller, 23, first pressing shaft, 24, second pressing shaft; 3, material taking mechanism, 31, material taking suction cup, 32, first linear transmission component, 33, second linear transmission component. DETAILED DESCRIPTION

[0018] The specific embodiments of the present application will be further described in detail below with reference to the accompanying drawings, so that the technical scheme of the present application is easier to understand and master.

[0019] In the present embodiment, it is understood that the terms "intermediate", "upper", "lower", "top", "right side", "left end", "upper", "back", "middle" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0020] In addition, in the present embodiment, the connection or fixing method between the components is not specifically described, which can be fixed by bolts or pins, or connected by pin shafts, etc. Therefore, in the present embodiment, it will not be described in detail.

[0021] Referring to Figure 1 The present embodiment discloses a kind of rejecting material collection equipment for visual detection, the collection equipment includes detection platform 1, to be detected material belt is disposed on the detection platform 1, visual detection mechanism for detecting the material on the to-be-detected material belt is provided on the detection platform 1;Collection mechanism 2, the collection mechanism 2 has collection material belt, the collection material belt is used to collect the unqualified material on the to-be-detected material belt;Material taking mechanism 3, the material taking mechanism 3 has material taking suction cup 31, the material taking suction cup 31 is used to take down the unqualified material on the to-be-detected material belt and place on the collection material belt.The to-be-detected material belt can be to-be-detected material band roll, and material roll feeding mechanism is used for material transmission.

[0022] Referring to Figure 2The detection platform 1 is provided with a vacuum adsorption platform 11 for adsorbing the to-be-detected material belt and the collection material belt, fixing the to-be-detected material belt and the collection material belt, and ensuring the stability and accuracy of the position of the material belt during detection and transfer; on both sides of the vacuum adsorption platform 11 in the transmission direction of the to-be-detected material belt, vacuum adsorption side tables 12 are arranged, which further strengthen the fixing effect of the material belt and reduce misjudgment caused by movement or deviation. By accurately controlling the size of the vacuum adsorption force, the system flexibility and applicability are improved.

[0023] Referring to Figure 3 The collection mechanism 2 includes a material outlet roller 21 and a material collection roller 22, the material outlet roller 21 is used to place the material roll of the collection material belt, and the material collection roller 22 is used to roll up the collection material belt after placing the unqualified material; a first material pressing shaft 23 and a second material pressing shaft 24 are arranged below the material outlet roller 21 and the material collection roller 22 respectively, the first material pressing shaft 23 and the second material pressing shaft 24 are arranged at the same horizontal height, and the first material pressing shaft 23 and the second material pressing shaft 24 are used to make the collection material belt close to the detection platform 1, so as to facilitate accurate operation of the material taking mechanism 3. By adjusting the position and pressure of the material pressing shaft, it can be ensured that the collection material belt remains flat during the entire operation process, and operation errors caused by wrinkles or slack of the material belt are avoided.

[0024] Referring to Figure 4 The material taking mechanism 3 includes a first linear transmission component 32 and a second linear transmission component 33, the transmission directions of the first linear transmission component 32 and the second linear transmission component 33 are arranged vertically, the moving end of the first linear transmission component 32 is connected with the second linear transmission component 33, and the moving end of the second linear transmission component 33 is connected with the material taking suction cup 31; the arrangement is to facilitate accurate positioning of the material taking suction cup 31 in two-dimensional space. Such a design enables the material taking suction cup 31 to quickly and accurately transfer unqualified products from the to-be-detected material belt to the collection material belt. The to-be-detected material belt and the collection material belt are parallel, the transmission direction of the to-be-detected material belt is parallel to the transmission direction of the second linear transmission component 33, which simplifies the material taking path and improves the response speed and accuracy of the entire system.

[0025] In addition, as the common knowledge in the industry, the material outlet roller 21 and the material collection roller 22 mentioned above are each provided with an independent driving motor, and the vacuum adsorption platform 11, the vacuum adsorption side table 12 and the material taking suction cup 31 are each provided with a corresponding driving component. The above is common knowledge, and therefore the principle and structure will not be described in detail.

[0026] Of course, the above is only a typical example of the present application, in addition to this, the present application can have other various specific embodiments, any technical solution formed by equivalent replacement or equivalent transformation falls within the scope of the present application.

Claims

1. A cull collection apparatus for visual inspection, characterized by, The collecting device comprises: a detection platform, on which a material belt to be detected is arranged, and a visual detection mechanism for detecting materials on the material belt to be detected is arranged on the detection platform; a collecting mechanism, on which a collecting material belt is arranged, and the collecting material belt is used for collecting unqualified materials on the material belt to be detected; a material taking mechanism, on which a material taking suction cup is arranged, and the material taking suction cup is used for taking unqualified materials on the material belt to be detected and placing the unqualified materials on the collecting material belt.

2. The collecting device according to claim 1, wherein: a vacuum adsorption platform is arranged on the detection platform, and the vacuum adsorption platform is used for adsorbing and fixing the material belt to be detected and the collecting material belt.

3. The collecting device according to claim 1, wherein: the collecting mechanism comprises a material output roller and a material receiving roller, the material output roller is used for placing a roll of the collecting material belt, and the material receiving roller is used for winding the collecting material belt after the unqualified materials are placed on the collecting material belt; a first material pressing shaft and a second material pressing shaft are arranged below the material output roller and the material receiving roller respectively, the first material pressing shaft and the second material pressing shaft are arranged at the same horizontal height, and the first material pressing shaft and the second material pressing shaft are used for allowing the collecting material belt to be close to the detection platform.

4. The collecting device according to claim 1, wherein: the material taking mechanism comprises a first linear transmission component and a second linear transmission component, a transmission direction of the first linear transmission component and a transmission direction of the second linear transmission component are arranged vertically, a moving end of the first linear transmission component is connected with the second linear transmission component, and a moving end of the second linear transmission component is connected with the material taking suction cup.

5. The collecting device according to claim 4, wherein: the material belt to be detected and the collecting material belt are parallel, and a transmission direction of the material belt to be detected is parallel with the transmission direction of the second linear transmission component.

6. The collecting device according to claim 2, wherein: vacuum adsorption side tables are arranged on both sides of the vacuum adsorption platform in a transmission direction of the material belt to be detected.

Images