Dust treatment device for nonferrous metal alloy manufacturing
By designing a dust treatment device with a combined structure, a large-scale dust collection and agglomeration was achieved, solving the problems of small dust collection range and poor treatment effect in the existing technology, and improving the treatment effect after dust collection and the safety of the working environment.
Patent Information
- Application Number
- CN202520035705.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-01-08
AI Technical Summary
In the current non-ferrous metal alloy manufacturing process, the dust collection range is small, the dust splashing range is large, and the dust is easily stirred up during the later cleaning or replacement of the treatment. The treatment effect needs to be optimized.
A dust treatment device for non-ferrous metal alloy manufacturing was designed. It adopts a combination structure of corrugated pipe, dust suction mechanism, connecting pipe, dust suction hole, dust suction pump, water pump, fixed plate, partition, dust collection chamber, water conveying chamber, hanging short pipe, discharge hole, insertion hole, drainage hole, collection mechanism and vibrator. Through the linkage of dust suction pump and water pump, a large-scale dust suction and agglomeration can be achieved. The vibrator is used to make the dust into agglomerates for easy handling.
It achieves effective absorption and agglomeration of dust over a wide area, prevents dust from scattering, improves the treatment effect after dust collection, reduces dust rising during the treatment process, and ensures the safety of the working environment.
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Figure CN223748225U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to dust treatment technical field, concretely is a dust treatment device for nonferrous metal alloy manufacturing. BACKGROUND
[0002] Nonferrous metal refers to the metal except iron, usually has higher economic value and extensive application field, and a lot of dust is produced in the nonferrous metal processing and manufacturing process, and the dust treatment in the nonferrous metal alloy manufacturing process is very important, can reduce environmental pollution and improve the working condition, and guarantees the respiratory health of staff.
[0003] The prior art has the following deficiencies: the prior art with the application number 202320512833.0 proposes a dust treatment device for nonferrous metal alloy manufacturing, which comprises a bottom plate provided with universal wheels at the four corners of the bottom and a treatment cylinder connected to the upper surface of the bottom plate through a support, a matching annular plate is installed on the inner wall of the treatment cylinder close to the top, the annular plate separates the inner cavity of the treatment cylinder into a dust suction cavity and a dust filtering cavity from top to bottom, a dust suction cover is arranged on the outer side of the dust filtering cavity, a dust suction assembly is installed between the dust filtering cavity and the dust suction cover, a matching annular frame is installed in the dust filtering cavity, a movable ring is arranged in the annular frame, a dust filtering cloth bag is installed in the movable ring, and a matching sealing ring is installed between the movable ring and the annular frame. The utility model not only facilitates cleaning of the dust filtering cloth bag in the dust suction equipment, but also facilitates rapid discharge of metal dust collected by the dust filtering cloth bag.
[0004] The above-mentioned device uses a dust suction cover to suck the generated dust when in use, the suction range is small, the splashing range is large when the dust is generated, the complete suction of the dust cannot be guaranteed, the use effect can be further improved, and the dust is treated by the dust filtering cloth bag after being sucked, so that part of the dust is still raised when the dust filtering cloth bag is cleaned or replaced in the later period, and the treatment effect of the collected dust needs to be optimized. UTILITY MODEL CONTENTS
[0005] In view of the deficiencies of the prior art, the utility model provides a dust treatment device for nonferrous metal alloy manufacturing to solve the problems in the background art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a dust treatment device for nonferrous metal alloy manufacturing, which comprises a main body, a corrugated pipe is arranged on the outer side of the main body, a closed door is arranged at the front end of the main body, a dust suction mechanism is arranged at the outer end of the corrugated pipe, a communication pipe is arranged at the bottom of the dust suction mechanism, a dust suction hole is arranged on the inner side of the dust suction mechanism, a fixed plate is arranged in the main body, a dust suction pump and a water pump are arranged on the fixed plate, a rubber piece is arranged at the bottom of the fixed plate, a collecting mechanism is arranged at the bottom of the rubber piece, a rubber plate is arranged at the inner bottom end of the main body, and a vibrator is arranged on the outer side of the collecting mechanism.
[0007] The fixing plate includes a partition, a dust collection chamber, a water supply chamber, a hanging short pipe, a discharge hole, a through hole, an insertion hole, and a drainage hole. The fixing plate is provided with a partition, forming a dust collection chamber and a water supply chamber. A hanging short pipe is provided at the bottom of the partition. The partition has a discharge hole and a through hole. The bottom of the fixing plate has an insertion hole and a drainage hole.
[0008] As a preferred technical solution of this utility model: the dust collection mechanism consists of two sets arranged symmetrically to each other, the corrugated pipes are all in a hollow state inside, and the two ends of the connecting pipe are respectively fixedly installed on the outside of the two sets of dust collection mechanisms and communicate with the inside of the dust collection mechanism.
[0009] As a preferred technical solution of this utility model: the closed door is hinged to the main body, one end of the corrugated pipe extends into the main body, and the other end of the corrugated pipe is fixedly connected to the outside of the vacuuming mechanism and communicates with the inside of the vacuuming mechanism.
[0010] As a preferred technical solution of this utility model: the partition divides the interior of the fixed plate into a dust collection chamber and a water conveying chamber, there are several groups of hanging short pipes, the hanging short pipes are arranged in a matrix and avoid the perforation, the hanging short pipes and the partition are integrally formed, and the discharge hole passes through the hanging short pipes.
[0011] As a preferred technical solution of this utility model: the insertion hole and the drainage hole are both connected to the water supply chamber, and the hanging short pipe passes through the insertion hole and is sealed with the insertion hole.
[0012] As a preferred technical solution of this utility model: the fixing plate is fixedly installed inside the main body, the dust pump and the water pump are both fixedly installed on the top of the fixing plate and are electrically connected to an external power source, the input end of the dust pump is connected to the corrugated pipe, the output end of the dust pump is fixedly connected to the top of the fixing plate and communicates with the dust collection chamber, the output end of the water pump passes through the dust collection chamber, through the perforation and extends into the water delivery chamber, the output end of the water pump is sealed with the perforation and the fixing plate, and the input end of the water pump extends out of the main body and contacts the outside and the water source.
[0013] As a preferred technical solution of this utility model: the rubber plate is fixedly installed inside the bottom of the main body, there are two sets of rubber parts that are symmetrically fixedly installed at the bottom of the fixed plate, the collecting mechanism is V-shaped and inclined towards the direction of the closed door, the bottom of the collecting mechanism is fixedly installed on the rubber plate, the top of the collecting mechanism is fixedly installed on the rubber parts, the rubber parts and the rubber plate are hollow inside, the vibrator is fixedly installed on the outside of the collecting mechanism and the wiring terminal is connected to the wire extending out of the main body and connected to the external power supply.
[0014] Compared with the prior art, this utility model provides a dust treatment device for non-ferrous metal alloy manufacturing, which has the following beneficial effects:
[0015] 1. This dust treatment device for non-ferrous metal alloy manufacturing comprises a corrugated pipe, a dust collection mechanism, a connecting pipe, and dust collection holes. Two sets of dust collection mechanisms are fixedly installed on both sides of the non-ferrous metal manufacturing device. The dust collection pump draws air from the dust collection mechanism through the corrugated pipe, and dust is sucked into the dust collection mechanism through the dust collection holes. Finally, the dust enters the dust collection chamber through the corrugated pipe and the output end of the dust collection pump. The two corresponding sets of dust collection mechanisms can collect dust over a larger area, preventing dust from scattering and ensuring the dust collection effect.
[0016] 2. This dust treatment device for non-ferrous metal alloy manufacturing comprises a fixed plate, a partition, a dust collection chamber, a water supply chamber, a hanging short pipe, a discharge hole, an insertion hole, a drain hole, a dust pump, a water pump, a collection mechanism, and a vibrator. After the dust enters the collection mechanism, the water pumped by the water pump is discharged through the drain hole and comes into contact with the dust in the collection mechanism, causing the dust to agglomerate. The vibrator continuously shakes the collection mechanism to concentrate the agglomerated dust into clumps. Finally, the closed door is opened to remove the treated dust, preventing the dust from being stirred up during the treatment process and improving the treatment effect after dust collection. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall external structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the dust collection mechanism of this utility model;
[0019] Figure 3 This is a schematic diagram of the internal structure of the main body of this utility model;
[0020] Figure 4 This is a schematic diagram of the internal structure of the fixing plate of this utility model;
[0021] Figure 5 This is a schematic diagram of the partition structure of this utility model;
[0022] Figure 6 This is a schematic diagram of the insertion hole and drainage hole of this utility model.
[0023] In the diagram: 1. Main body; 2. Corrugated pipe; 3. Enclosed door; 4. Dust collection mechanism; 5. Connecting pipe; 6. Dust collection hole; 7. Fixing plate; 701. Partition plate; 702. Dust collection chamber; 703. Water supply chamber; 704. Hanging short pipe; 705. Discharge hole; 706. Perforation; 707. Insertion hole; 708. Drainage hole; 8. Dust pump; 9. Water pump; 10. Rubber parts; 11. Collection mechanism; 12. Rubber plate; 13. Vibrator. Detailed Implementation
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0025] Please refer to Figures 1-6 In the embodiment, the dust treatment device for non-ferrous metal alloy manufacturing comprises a main body 1, a bellows 2 arranged outside the main body 1, a closing door 3 arranged at the front end of the main body 1, a dust suction mechanism 4 arranged at the outer end of the bellows 2, a communication pipe 5 arranged at the bottom of the dust suction mechanism 4, a dust suction hole 6 arranged inside the dust suction mechanism 4, a fixed plate 7 arranged inside the main body 1, a dust suction pump 8 and a water pump 9 arranged on the fixed plate 7, a rubber part 10 arranged at the bottom of the fixed plate 7, a collection mechanism 11 arranged at the bottom of the rubber part 10, and a rubber plate 12 arranged at the bottom end inside the main body 1, wherein the outer side of the collection mechanism 11 is provided with a vibrator 13.
[0026] The bellows 2 can facilitate the dust suction pump 8 to suck air in the dust suction mechanism 4, and the dust suction hole 6 can guarantee the dust suction range of the dust suction mechanism 4.
[0027] The fixed plate 7 comprises a partition plate 701, a dust collection cavity 702, a water conveying cavity 703, a lower hanging short pipe 704, a discharge hole 705, a perforation 706, a plug hole 707, and a drain hole 708. The fixed plate 7 is provided with the partition plate 701, and the dust collection cavity 702 and the water conveying cavity 703 are formed in the fixed plate 7. The lower hanging short pipe 704 is arranged at the bottom of the partition plate 701, the discharge hole 705 and the perforation 706 are arranged on the partition plate 701, and the plug hole 707 and the drain hole 708 are arranged at the bottom of the fixed plate 7.
[0028] The dust in the dust collection cavity 702 can be directly discharged into the collection mechanism 11 below the fixed plate 7 through the lower hanging short pipe 704, and the lower hanging short pipe 704 can be conveniently extended out of the fixed plate 7 through the plug hole 707.
[0029] In the embodiment, the dust suction mechanism 4 comprises two groups of dust suction mechanisms and is symmetrically arranged, the bellows 2 is in a hollow state, and the two ends of the communication pipe 5 are fixedly installed outside the two groups of dust suction mechanisms 4 and communicate with the interiors of the dust suction mechanisms 4.
[0030] Specifically, the two groups of dust suction mechanisms 4 can be conveniently communicated through the communication pipe 5, so that the two groups of dust suction mechanisms 4 can synchronously suck dust.
[0031] In the embodiment, the closing door 3 is hingedly connected with the main body 1, one end of the bellows 2 extends into the main body 1, and the other end of the bellows 2 is fixedly connected outside the dust suction mechanism 4 and communicates with the interior of the dust suction mechanism 4.
[0032] Specifically, the main body 1 can be closed by the closing door 3 to avoid the leakage of the processed dust.
[0033] In this embodiment, the partition plate 701 divides the fixed plate 7 into a dust collection cavity 702 and a water conveying cavity 703. The lower hanging short pipes 704 are arranged in a matrix and avoid the perforations 706. The lower hanging short pipes 704 are integrally formed with the partition plate 701. The discharge holes 705 pass through the lower hanging short pipes 704.
[0034] Specifically, the dust can be uniformly discharged into the collecting mechanism 11 through the discharge holes 705 in combination with the dust collection cavity 702. The output end of the water pump 9 can pass through the partition plate 701 through the perforations 706.
[0035] In this embodiment, the insertion holes 707 and the drainage holes 708 are in communication with the water conveying cavity 703. The lower hanging short pipes 704 pass through the insertion holes 707 and are sealed with the insertion holes 707.
[0036] Specifically, water can be uniformly discharged to the collecting mechanism 11 through the drainage holes 708 in combination with the water conveying cavity 703.
[0037] In this embodiment, the fixed plate 7 is fixedly installed in the main body 1. The dust suction pump 8 and the water pump 9 are fixedly installed on the top of the fixed plate 7 and are electrically connected with an external power source. The input end of the dust suction pump 8 is in communication with the corrugated pipe 2. The output end of the dust suction pump 8 is fixedly connected to the top of the fixed plate 7 and is in communication with the dust collection cavity 702. The output end of the water pump 9 passes through the dust collection cavity 702 and the perforations 706 and extends into the water conveying cavity 703. The output end of the water pump 9 is sealed with the perforations 706 and the fixed plate 7. The input end of the water pump 9 extends out of the main body 1 and contacts with an external water source.
[0038] Specifically, the water pump 9 can draw the external water source into the water conveying cavity 703. The dust suction pump 8 can provide sufficient power for the dust suction mechanism 4 to suck the dust.
[0039] In this embodiment, the rubber plate 12 is fixedly installed at the bottom end inside the main body 1. The rubber members 10 are symmetrically fixedly installed at the bottom of the fixed plate 7. The collecting mechanism 11 is in a "V" shape and is inclined to the direction of the closing door 3. The bottom of the collecting mechanism 11 is fixedly installed on the rubber plate 12. The top of the collecting mechanism 11 is fixedly installed on the rubber members 10. The rubber members 10 and the rubber plate 12 are hollow. The vibrator 13 is fixedly installed on the outside of the collecting mechanism 11 and is connected with a wire extending out of the main body 1 and connected with an external power source.
[0040] Specifically, the collecting mechanism 11 can collect the sucked dust. The vibrator 13 can shake the collecting mechanism 11 to make the dust agglomerated by water into a group. The rubber members 10 and the rubber plate 12 can avoid the main body 1 from generating large vibration when the collecting mechanism 11 vibrates.
[0041] The working principle and use process of the utility model: in actual use process, two groups of dust collection mechanism 4 are fixedly installed on both sides of non-ferrous metal manufacturing device, and then two ends of the communicating pipe 5 are installed outside two groups of dust collection mechanism 4 through threaded connection, the communicating pipe 5 can be installed according to the different installation spacing of actual dust collection mechanism 4, and then the main body 1 is placed in the appropriate position, and the corrugated pipe 2 outer end is fixed outside the dust collection mechanism 4, the input end of the water pump 9 is contacted with external water source, and the dust collection pump 8, the water pump 9 and the vibrator 13 are started, when dust is generated, the dust collection pump 8 extracts the air in a group of dust collection mechanism 4 through the corrugated pipe 2, and the air in another group of dust collection mechanism 4 can be extracted through the communicating pipe 5, so that the generated dust is sucked into the dust collection mechanism 4 from the dust suction hole 6, and finally the dust enters the dust collection cavity 702 through the output end of the corrugated pipe 2 and the dust collection pump 8, two groups of corresponding dust collection mechanism 4 can suck the dust in a larger range, avoid dust scattering, guarantee the dust suction effect, after the dust enters the dust collection cavity 702, it is discharged to the fixed plate 7 below through the discharge hole 705 and enters the collection mechanism 11, and the water extracted by the water pump 9 directly enters the water conveying cavity 703 and is discharged through the drain hole 708, the water discharged from the drain hole 708 will contact the dust in the collection mechanism 11, so that the dust is condensed together, the water amount discharged by the water pump 9 is flexibly adjusted according to the amount of collected dust, and the continuous shaking of the vibrator 13 with the collection mechanism 11 can make the condensed dust concentrate into a group, finally the closed door 3 can be opened to take out the treated dust, avoid dust rising in the dust treatment process, and improve the treatment effect after dust collection.
[0042] Finally, it should be noted that: the above only for preferred embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features. Any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model, should be included in the protection scope of the utility model.
Claims
1. A dust treatment device for non-ferrous alloy manufacturing, comprising a main body (1), the outer side of which is provided with a bellows (2), and the front end of which is provided with a closing door (3), characterized in that: The corrugated pipe (2) is provided with a dust suction mechanism (4) at the outer end, the bottom of the dust suction mechanism (4) is provided with a communication pipe (5), the inner side of the dust suction mechanism (4) is provided with a dust suction hole (6), the main body (1) is provided with a fixed plate (7), the fixed plate (7) is provided with a dust suction pump (8) and a water pump (9), the bottom of the fixed plate (7) is provided with a rubber part (10), the bottom of the rubber part (10) is provided with a collection mechanism (11), the inner bottom end of the main body (1) is provided with a rubber plate (12), and the outer side of the collection mechanism (11) is provided with a vibrator (13). The fixed plate (7) comprises a partition plate (701), a dust collection cavity (702), a water conveying cavity (703), a lower hanging short pipe (704), a discharge hole (705), a perforation (706), a insertion hole (707) and a drainage hole (708), the fixed plate (7) is provided with the partition plate (701), the dust collection cavity (702) and the water conveying cavity (703) are formed in the fixed plate (7), the bottom of the partition plate (701) is provided with the lower hanging short pipe (704), the partition plate (701) is provided with the discharge hole (705) and the perforation (706), and the bottom of the fixed plate (7) is provided with the insertion hole (707) and the drainage hole (708).
2. The dust treatment device for non-ferrous alloy manufacturing according to claim 1, characterized by: The dust suction mechanism (4) is symmetrical and has two groups, the corrugated pipe (2) is hollow, and the two ends of the communication pipe (5) are fixedly installed on the outer sides of the two groups of dust suction mechanisms (4) and communicate with the interiors of the dust suction mechanisms (4).
3. The dust treatment device for non-ferrous alloy manufacturing according to claim 1, characterized by: The closed door (3) is hinged to the main body (1), one end of the corrugated pipe (2) extends into the main body (1), and the other end of the corrugated pipe (2) is fixedly connected to the outer side of the dust suction mechanism (4) and communicates with the interior of the dust suction mechanism (4).
4. The dust treatment device for non-ferrous alloy manufacturing according to claim 1, characterized by: The partition plate (701) divides the fixed plate (7) into the dust collection cavity (702) and the water conveying cavity (703), the lower hanging short pipe (704) has a plurality of groups, the lower hanging short pipes (704) are arranged in a matrix and avoid the perforation (706), the lower hanging short pipe (704) and the partition plate (701) are integrally formed, and the discharge hole (705) penetrates the lower hanging short pipe (704).
5. The dust treatment device for non-ferrous alloy manufacturing according to claim 1, characterized by: The insertion hole (707) and the drainage hole (708) communicate with the water conveying cavity (703), the lower hanging short pipe (704) penetrates the insertion hole (707) and is sealed with the insertion hole (707).
6. The dust treatment device for non-ferrous alloy manufacturing according to claim 1, characterized by: The fixed plate (7) is fixedly installed in the main body (1), the dust suction pump (8) and the water pump (9) are fixedly installed on the top of the fixed plate (7) and are electrically connected with an external power source, the input end of the dust suction pump (8) communicates with the corrugated pipe (2), the output end of the dust suction pump (8) is fixedly connected to the top of the fixed plate (7) and communicates with the dust collection cavity (702), the output end of the water pump (9) penetrates the dust collection cavity (702), the perforation (706) and extends into the water conveying cavity (703), the output end of the water pump (9) is sealed with the perforation (706) and the fixed plate (7), and the input end of the water pump (9) extends out of the main body (1) and contacts with an external water source.
7. The dust treatment device for non-ferrous alloy manufacturing according to claim 1, characterized by: The rubber plate (12) is fixedly installed at the bottom end of the main body (1), the rubber parts (10) are symmetrically fixedly installed at the bottom of the fixed plate (7), the collecting mechanism (11) is "V"-shaped and is inclined to the closing door (3), the bottom of the collecting mechanism (11) is fixedly installed on the rubber plate (12), the top of the collecting mechanism (11) is fixedly installed on the rubber part (10), the rubber part (10) and the rubber plate (12) are hollow, and the vibrator (13) is fixedly installed on the outer side of the collecting mechanism (11) and is connected with a wire extending out of the main body (1) and connected with an external power supply.
Citation Information
Patent Citations
Dust treatment device for nonferrous metal alloy manufacturing
CN219399361U