Position signal acquisition device for steel lifting machine
By designing a position signal acquisition device that includes an acquisition unit, a connection unit, and a rotation unit, the problems of accuracy and stability in the acquisition of position signals of the steel lifting machine were solved, the difficulty of equipment maintenance was reduced, and production safety and system reliability were improved.
Patent Information
- Application Number
- CN202520161381.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-01-23
AI Technical Summary
Existing steel lifting machine position signal acquisition technology suffers from insufficient signal acquisition accuracy, high equipment maintenance difficulty, poor anti-interference ability, lack of flexibility and safety issues, leading to abnormal shutdowns, damage to production equipment and personal safety hazards.
A position signal acquisition device comprising an acquisition unit, a connection unit, a rotation unit, and a fixing component is adopted. Precise position signal acquisition is achieved through rigid connection and rotation component, replacing flexible steel wire rope and ensuring stable signal transmission.
It improved the acquisition accuracy of the steel lifting machine's position signal, reduced the equipment failure rate and maintenance costs, enhanced the system's stability and safety, and ensured the continuity of production and the safety of operators.
Smart Images
Figure CN223748508U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to industrial automation technical field, especially a kind of lifting position signal acquisition device of steel machine. BACKGROUND
[0002] The billet lifting machine is an important equipment of the billet delivery system of the continuous casting machine, and is responsible for lifting the billet cut to size to the steel pushing carriage. The billet on the carriage is pushed to the hot charging position or the hot sending position by the steel pushing machine for transfer. The lifting machine is the key link of the billet transfer. The lifting machine has four position states of lifting in place, lifting in the middle, returning in the middle and in situ. The two most critical position states are lifting in place and in situ. At present, the steel wire rope is connected with the lifting machine mechanism, and the heavy hammer is driven by the steel wire rope to collect the lifting machine position signal. Because the steel wire rope is flexible, it is not hard connection, and there is a phenomenon that the steel wire rope is not tight, which leads to the failure to accurately collect the lifting machine position signal. At the same time, after long-term sliding wear, the steel wire rope will produce many burrs on the surface, causing the heavy hammer to be blocked, and the lifting machine position signal cannot be collected. In this case, the whole steel wire rope needs to be replaced, which is difficult to maintain and has a large workload.
[0003] The existing lifting machine position signal acquisition technology has the problems of insufficient signal acquisition accuracy, difficult equipment maintenance, poor anti-interference ability, lack of flexibility and adaptability, and safety. Therefore, it is an urgent need for the industry to develop a new type of lifting machine position signal acquisition device to improve the accuracy of signal acquisition, reduce the maintenance difficulty, enhance the stability and safety of the system. SUMMARY
[0004] This part aims to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this part and the abstract of the specification and the utility model name to avoid obscuring the purpose of this part, the abstract of the specification and the utility model name. Such simplifications or omissions cannot be used to limit the scope of the utility model.
[0005] In view of the above or the problems existing in the prior art, the utility model is proposed.
[0006] Therefore, the purpose of the utility model is to provide a lifting machine position signal acquisition device, which solves the problem of failure of the original lifting machine position signal acquisition, avoids abnormal shutdown, production equipment damage or personal safety accidents caused by abnormal lifting machine position signal, and reduces the equipment maintenance cost.
[0007] To solve the above technical problems, the utility model provides technical schemes as follows: A lifting machine position signal acquisition device, it includes acquisition unit, including acquisition subassembly, and with acquisition subassembly thread connection's inductive switch subassembly, connecting unit, including setting between two groups of acquisition subassembly's support subassembly, and with support subassembly rotatory connection's rotation subassembly, rotation unit, including with rotation subassembly fixed connection's extension subassembly, and with extension subassembly fixed connection's lifting machine fixed subassembly.
[0008] As a preferred scheme of the lifting machine position signal acquisition device of the utility model, wherein: the acquisition subassembly includes two groups of connecting pipes, fixed nuts fixedly connected with the two groups of connecting pipes, and inductive switch connecting rods threadedly connected with the two groups of fixed nuts; the acquisition subassembly further includes a position signal acquisition block rotatably connected to the support subassembly.
[0009] As a preferred scheme of the lifting machine position signal acquisition device of the utility model, wherein: the inductive switch subassembly includes two groups of connecting nuts threadedly connected with the two groups of inductive switch connecting rods, a lifting-in-place inductive switch bracket and an in-place inductive switch bracket fixedly connected with the connecting nuts.
[0010] As a preferred scheme of the lifting machine position signal acquisition device of the utility model, wherein: the support subassembly includes a first support pipe arranged between the two groups of connecting pipes, a second support pipe fixedly connected with the first support pipe, a limiting ring arranged at one end of the first support pipe, and a support frame arranged at the bottom of the second support pipe.
[0011] As a preferred scheme of the lifting machine position signal acquisition device of the utility model, wherein: the rotation subassembly includes a rotation rod arranged inside the first support pipe, and a first connecting block fixedly connected with one end of the rotation rod; a connecting waist hole is arranged on the first connecting block.
[0012] As a preferred scheme of the lifting machine position signal acquisition device of the utility model, wherein: the position signal acquisition block and the limiting ring are fixedly connected to the rotation rod, and the first support pipe is arranged between the signal acquisition block and the limiting ring.
[0013] As a preferred scheme of the lifting machine position signal acquisition device of the utility model, wherein: the extension subassembly includes a second connecting block fixedly connected with the first connecting block, an extension rod fixedly connected with the second connecting block, and a third connecting block fixedly connected with the other end of the extension rod; a connecting through hole is arranged on the second connecting block.
[0014] As a preferred scheme of the lifting machine position signal acquisition device of the utility model, wherein: the lifting machine fixed subassembly includes a fixed frame fixedly connected with the third connecting block; a connecting hole is arranged at the end of the fixed frame close to the third connecting block.
[0015] As a preferred scheme of the lifting machine position signal acquisition device, the fixed frame is provided with a first bending, a second bending and a third bending, and a U-shaped mounting space is formed between the first bending, the second bending and the third bending.
[0016] As a preferred scheme of the lifting machine position signal acquisition device, the fixed frame is provided with a first bending, a second bending and a third bending, and a U-shaped mounting space is formed between the first bending, the second bending and the third bending.
[0017] The lifting machine position signal acquisition device has the advantages that the position signal acquisition block is arranged to rotate at the same radius as the lifting machine, accurate acquisition of the position signal of the lifting machine is realized, production accidents caused by incorrect position signals are avoided, production safety is improved, equipment failure and maintenance costs are reduced, and the efficiency and reliability of the entire continuous casting machine breakout system are improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor. Among them:
[0019] Figure 1 It is the overall structure diagram of the lifting machine position signal acquisition device.
[0020] Figure 2 It is the partial structure diagram of the lifting machine position signal acquisition device.
[0021] Figure 3 It is the partial structure explosion schematic diagram of the lifting machine position signal acquisition device.
[0022] Figure 4 It is the rotating unit structure diagram of the lifting machine position signal acquisition device.
[0023] Figure 5 It is the partial structure diagram of the lifting machine position signal acquisition device.
[0024] Figure 6 It is the partial structure diagram of the lifting machine position signal acquisition device. DETAILED DESCRIPTION
[0025] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the drawings of the specification.
[0026] In the following description, a lot of specific details are set forth in order to facilitate a thorough understanding of the present application, but the present application can be practiced in other ways different from those described herein, and those skilled in the art can make similar extensions without departing from the spirit of the present application, therefore the present application is not limited to the specific embodiments disclosed below.
[0027] Secondly, the "one embodiment" or "embodiment" referred to herein means that the specific features, structures or characteristics can be included in at least one implementation of the present application. "In one embodiment" appearing in different places in the specification does not mean the same embodiment, nor is it an embodiment that is independent of or mutually exclusive of other embodiments.
[0028] Embodiment 1
[0029] Referring to Figure 1 For the first embodiment of the present application, the embodiment provides a lifting machine position signal acquisition device, which comprises an acquisition unit 100 for acquiring the lifting machine position signal; a connecting unit 200 for supporting the acquisition unit 100 and keeping coaxial with the rotating unit 300.
[0030] Further, the acquisition unit 100 comprises an acquisition assembly 101 and an induction switch assembly 102 threadedly connected with the acquisition assembly 101; the connecting unit 200 comprises a supporting assembly 201 arranged between the two acquisition assemblies 101 and a rotating assembly 202 rotationally connected with the supporting assembly 201; the rotating unit 300 comprises an extension assembly 301 fixedly connected with the rotating assembly 202 and a lifting machine fixing assembly 302 fixedly connected with the extension assembly 301.
[0031] It should be noted that the rotating unit 300 is hard-linked with the lifting machine mechanism through the lifting machine fixing assembly 302, effectively ensuring the stability and accuracy of the position signal acquisition device.
[0032] It should be noted that the acquisition assembly 101 of the lifting machine position signal acquisition device is fixed through the supporting assembly 201, and the position signal of the lifting machine is acquired through the rotation of the rotating assembly 202, the extension assembly 301 and the lifting machine fixing assembly 302, and the current position information is fed back to the control system through the induction switch assembly 102, realizing the accurate acquisition of the lifting machine position signal.
[0033] Embodiment 2
[0034] Referring to Figures 2 to 6The second embodiment of the utility model differs from the previous embodiment in that the embodiment provides a lifting machine position signal acquisition device, which can realize accurate acquisition of the lifting machine position signal through cooperation of the acquisition assembly 101 and the induction switch assembly 102; through the rotary connection of the rotating assembly 202 and the lengthening assembly 301, flexible connection between the acquisition devices is realized, and through the coaxial principle of the rotating assembly 202 and the lifting machine fixing assembly 302 gravity center, the stability and accuracy of the position signal acquisition device are effectively ensured.
[0035] Further, the acquisition assembly 101 comprises two groups of connecting pipes 101a, fixing nuts 101b fixedly connected with the two groups of connecting pipes 101a, and induction switch connecting rods 101c threadedly connected with the two groups of fixing nuts 101b; the acquisition assembly 101 further comprises a position signal acquisition block 101d rotatably connected to the supporting assembly 201.
[0036] Preferably, the fixing nuts 101b are welded at the front ends of the connecting pipes 101a.
[0037] Further, the induction switch assembly 102 comprises two groups of connecting nuts 102a threadedly connected with the two groups of induction switch connecting rods 101c, a lifting-to-position induction switch support 102b and an in-situ induction switch support 102c fixedly connected with the connecting nuts 102a.
[0038] Preferably, the lifting-to-position induction switch support 102b and the in-situ induction switch support 102c are respectively welded on the two groups of connecting nuts 102a.
[0039] Further, the supporting assembly 201 comprises a first supporting pipe 201a arranged between the two groups of connecting pipes 101a, a second supporting pipe 201b fixedly connected with the first supporting pipe 201a, a limiting ring 201c arranged at one end of the first supporting pipe 201a, and a supporting frame 201d arranged at the bottom of the second supporting pipe 201b.
[0040] Preferably, the two groups of connecting pipes 101a and the first supporting pipe 201a and the second supporting pipe 201b are fixedly connected through welding.
[0041] Further, the rotating assembly 202 comprises a rotating rod 202a arranged in the first supporting pipe 201a, and a first connecting block 202b fixedly connected with one end of the rotating rod 202a; the first connecting block 202b is provided with a connecting waist hole 202c.
[0042] Further, the position signal acquisition block 101d and the limiting ring 201c are fixedly connected on the rotating rod 202a, and the first supporting pipe 201a is arranged between the signal acquisition block 101d and the limiting ring 201c.
[0043] Further, the lengthening assembly 301 comprises a second connecting block 301a fixedly connected with the first connecting block 202b, a lengthening rod 301b fixedly connected with the second connecting block 301a, and a third connecting block 301c fixedly connected with the other end of the lengthening rod 301b; the second connecting block 301a is provided with a connecting through hole 301d.
[0044] Further, the lifting machine fixing assembly 302 comprises a fixing frame 302a fixedly connected with the third connecting block 301c; the fixing frame 302a is provided with a connecting hole 302b at one end close to the third connecting block 301c.
[0045] Preferably, the third connecting block 301c and the connecting hole 302b are fixedly connected through welding.
[0046] Further, the fixing frame 302a is provided with a first bending 302a-1, a second bending 302a-2 and a third bending 302a-3, and a U-shaped mounting space M is formed between the first bending 302a-1, the second bending 302a-2 and the third bending 302a-3.
[0047] Further, the outer side of the supporting assembly 201 is further provided with an isolation cover 201e fixed through four groups of supporting frame isolation columns 201f symmetrically arranged on the supporting frame 201d; the isolation cover 201e and the supporting frame 201d form an isolation structure to separate the collecting assembly 101 and the lengthening assembly 301.
[0048] Preferably, the first connecting block 202b and the second connecting block 301a are fixedly connected through bolts, and the installation position is adaptively adjusted through the connecting waist hole 202d on the first connecting block 202b, and the bolts are made of high-strength material to withstand the force generated during the work of the lifting machine.
[0049] It should be noted that, in addition to the first connecting block 202b and the second connecting block 301a being fixedly connected through bolts, all the fixedly connected modes mentioned in the present application are welding.
[0050] During the detection process, the fixing frame 302a fixedly connected on both sides of the lifting machine keeps the same radius of rotational motion. When the fixing frame 302a rotates, the lengthening rod 301b fixedly connected with the fixing frame 302a through the third connecting block 301c, and the rotating rod 202a fixedly connected with the lengthening rod 301b through the first connecting block 202b and the second connecting block 301a also rotate at the same time, because the position signal collecting block 101d is fixedly connected with the rotating rod 202a, so it also rotates at the same radius. At this time, the position signal collecting block 101d which changes position transmits the position signal at this time to the lift-in-place inductor switch or the in-place inductor switch.
[0051] In summary, the beneficial effects of the lifting machine position signal acquisition device are that by replacing the flexible steel wire with a rigid extension rod, not only the collection accuracy of the lifting machine position signal is improved, but also the failure rate of the equipment device is reduced to a certain extent, and the equipment maintenance cost is reduced. The flexibility and adaptability of the device ensure that stable and reliable signal acquisition can be provided in various industrial environments, thereby ensuring the continuity of the production process and the safety of the operating personnel.
[0052] Importantly, it should be noted that the constructions and arrangements of the present application shown in the various different exemplary embodiments are merely illustrative. While only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible in the light of the foregoing disclosure (for example, variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters (for example, temperatures, pressures, etc.), mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages described herein. For example, elements shown as integrally formed can be constructed of multiple parts or elements, the position of elements can be reversed or otherwise varied, and the nature or number of elements or positions can be modified or changed. Accordingly, all such modifications are intended to be included within the scope of the present application. The order or sequence of any process or method steps can be varied or re-sequenced without materially affecting the application. Any "means plus function" clauses are intended to cover the structures described herein as performing the recited functions and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes, and omissions can be made in the design, operating conditions, and arrangement of the exemplary embodiments without departing from the scope of the present application. Accordingly, the present application is not limited to the particular embodiments described and illustrated herein, but extends to equivalents of which the foregoing describes are intended to cover.
[0053] Furthermore, in order to provide a concise description of exemplary embodiments, all features of an actual implementation can not be described (i.e., those unrelated to the best mode of practicing the present application currently contemplated).
[0054] It is understood that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions can be made. Such development efforts might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
[0055] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and are not limiting. Although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present application, and they should be covered in the scope of the claims of the present application.
Claims
1. A device for collecting position signals of a lifting machine, characterized in that The utility model relates to a lifting position signal acquisition device for lifting machine, including, Collecting unit (100) including acquisition subassembly (101) and inductive switch subassembly (102) screw connection with acquisition subassembly (101), Connecting unit (200) including support subassembly (201) set up between two groups acquisition subassembly (101) and rotation subassembly (202) rotation connection with support subassembly (201), Rotation unit (300) including elongation subassembly (301) fixed connection with rotation subassembly (202) and lifting machine fixed subassembly (302) fixed connection with elongation subassembly (301).
2. The lifting position signal acquisition device for lifting machine according to claim 1, wherein: The acquisition subassembly (101) includes two groups of connecting pipes (101a), fixed nuts (101b) fixedly connected with the connecting pipes (101a), and inductive switch connecting rods (101c) threadedly connected with the two groups of fixed nuts (101b); The acquisition subassembly (101) further includes a position signal acquisition block (101d) rotationally connected to the support subassembly (201).
3. The lifting position signal acquisition device for lifting machine according to claim 2, wherein: The inductive switch subassembly (102) includes two groups of connecting nuts (102a) threadedly connected with the two groups of inductive switch connecting rods (101c), a lifting-in-position inductive switch bracket (102b) and a home-position inductive switch bracket (102c) fixedly connected with the connecting nuts (102a).
4. The lifting position signal acquisition device for lifting machine according to claim 3, wherein: The support subassembly (201) includes a first support pipe (201a) disposed between the two groups of connecting pipes (101a), a second support pipe (201b) fixedly connected with the first support pipe (201a), a limiting ring (201c) disposed at one end of the first support pipe (201a), and a support bracket (201d) disposed at the bottom of the second support pipe (201b).
5. The lifting position signal acquisition device for lifting machine according to claim 4, wherein: The rotation subassembly (202) includes a rotation rod (202a) disposed inside the first support pipe (201a), and a first connecting block (202b) fixedly connected with one end of the rotation rod (202a); The first connecting block (202b) is provided with a connecting waist hole (202c).
6. The lifting position signal acquisition device for lifting machine according to claim 5, wherein: The position signal acquisition block (101d) and the limiting ring (201c) are fixedly connected to the rotation rod (202a), and the first support pipe (201a) is disposed between the position signal acquisition block (101d) and the limiting ring (201c).
7. The lifting position signal acquisition device for lifting machine according to claim 6, wherein: The lengthening assembly (301) comprises a second connecting block (301a) fixedly connected with the first connecting block (202b), a lengthening rod (301b) fixedly connected with the second connecting block (301a), and a third connecting block (301c) fixedly connected with the other end of the lengthening rod (301b). The second connecting block (301a) is provided with a connecting through hole (301d). 8.The lifting position signal acquisition device according to claim 7, characterized in that: The lifting fixed assembly (302) comprises a fixed frame (302a) fixedly connected with the third connecting block (301c); The fixed frame (302a) is provided with a connecting hole (302b) at one end close to the third connecting block (301c). 9.The lifting position signal acquisition device according to claim 8, characterized in that: The fixed frame (302a) is provided with a first bending (302a-1), a second bending (302a-2) and a third bending (302a-3), and a U-shaped mounting space (M) is formed between the first bending (302a-1), the second bending (302a-2) and the third bending (302a-3). 10.The lifting position signal acquisition device according to claim 9, characterized in that: The support assembly (201) is further provided with an isolation cover (201e) on the outside, and the isolation cover (201e) is fixed by four groups of support frame isolation columns (201f) symmetrically arranged on the support frame (201d); The isolation cover (201e) and the support frame (201d) form an isolation structure to separate the acquisition assembly (101) and the lengthening assembly (301).