Multifunctional double-layer magnetic steel inserting machine
By optimizing the position of the magnet distribution plate through the adjustment and locking mechanism of the multi-functional double-layer magnet insertion machine, the problem of inconvenient operation for workers in the existing technology is solved, and a highly efficient and stable magnet assembly process is achieved.
Patent Information
- Application Number
- CN202423241413.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-27
AI Technical Summary
The existing magnet distribution plate design of magnet insertion machines makes operation inconvenient for workers, increases path length and physical exertion, and affects production efficiency and product quality.
The multi-functional double-layer magnet insertion machine optimizes the position adjustment and locking of the magnet distribution plate through adjustment and locking mechanisms. Workers only need to operate in one position, avoiding frequent walking and bending over, thus ensuring stability and efficiency.
It improves ease of operation and production efficiency, reduces physical exertion for workers, and enhances product quality stability and production efficiency.
Smart Images
Figure CN223748928U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of insert magnetic steel machine, especially in a kind of multifunctional double-layer insert magnetic steel machine. BACKGROUND
[0002] Double-layer insert magnetic steel machine as a kind of automatic or semi-automatic production equipment, plays an important role in the field of magnetic steel assembly. Its working principle is briefly described as follows: first, workers place magnetic steel on the specially-made magnetic steel distribution disc one by one, which is designed with a guide groove to guide the positioning of magnetic steel. Then, through the coordinated action of the upper and lower air cylinders, the magnetic steel located in the upper and lower two layers can be inserted into the prepared steel ring simultaneously and accurately, completing the assembly process.
[0003] However, the magnetic steel distribution disc used by the existing insert magnetic steel machine is mostly in the shape of a traditional disc, and the magnetic steel guide grooves on it are evenly and circumferentially distributed around the disc. Although this design ensures the uniform distribution of magnetic steel and the accuracy of insertion to some extent, it brings inconvenience to the operation of workers. Specifically, workers need to arrange magnetic steel around the entire disc, which not only increases the path length of walking and operation, but also may lead to a significant reduction in work efficiency, especially in the case of mass production. Workers walking and bending for a long time around the disc not only consume a lot of physical strength, but also easily cause fatigue and errors, further affecting production efficiency and product quality.
[0004] Therefore, it is necessary to propose a multifunctional double-layer insert magnetic steel machine to solve the above problems. INVENTION CONTENTS
[0005] The main purpose of the utility model is to provide a multifunctional double-layer insert magnetic steel machine, which can effectively solve the problems in the background art.
[0006] To achieve the above-mentioned purpose, the technical scheme adopted by the utility model is as follows:
[0007] A multifunctional double-layer insert magnetic steel machine, comprising a rack, an insert magnetic steel frame arranged on the top of the rack, a magnetic steel distribution disc arranged on the insert magnetic steel frame, and a magnetic steel guide groove arranged on the magnetic steel distribution disc, wherein the top of the rack is provided with an adjusting mechanism for adjusting the direction of the insert magnetic steel frame, the adjusting mechanism comprises a rotating disc rotatably arranged on the top of the rack, the bottom of the insert magnetic steel frame is fixed on the top of the rotating disc, the rotating disc is provided with a gear ring on the periphery, one end of the top of the rack is rotatably provided with a rotating shaft, the upper end of the rotating shaft is fixedly provided with an incomplete gear intermittently engaged with the gear ring, and the bottom of the rack is provided with an adjusting motor for driving the rotating shaft to rotate, and the incomplete gear and the gear ring are matched as follows: when the incomplete gear and the gear ring complete one engagement, the rotation amplitude of the magnetic steel distribution disc is the distance between adjacent two magnetic steel guide grooves.
[0008] Preferably, the bottom of the rotating disc is fixedly provided with a locking disc, the periphery of the locking disc is provided with an arc-shaped locking slot corresponding to the magnetic steel guide slot, the outer side of the rotating shaft is fixedly provided with a locking arc, the locking arc is arranged opposite to the gear teeth on the incomplete gear, and the locking arc is matched with the arc-shaped locking slot, and when the incomplete gear is separated from the gear ring, the locking arc enters one of the arc-shaped locking slots, and when the locking arc is separated from the arc-shaped locking slot, the incomplete gear is engaged with the gear ring.
[0009] Preferably, the bottom of the locking disc is fixedly provided with a rotating ring on the periphery, the outer wall of the rotating ring is fixedly provided with a bearing, and the bearing is embedded in the top of the rack.
[0010] Preferably, the locking mechanism further comprises a fixing frame fixedly arranged at one end of the bottom of the rack and corresponding to the rotating shaft, a sleeve embedded on the fixing frame, and a locking pin movably connected to the sleeve in the vertical direction, the outer side of the lower end of the rotating shaft is fixedly provided with a locking disc, the periphery of the locking disc is uniformly provided with a locking hole corresponding to the magnetic steel guide slot, and the lower end of the locking pin is used for plug-in cooperation with the locking hole.
[0011] Preferably, the end of the fixing frame close to the sleeve on the inner side is provided with a sliding groove in communication with the sleeve, the end of the sliding groove close to the sleeve on the inner side is slidably connected with an abutment rod, the end of the abutment rod away from the sleeve is provided with an elastic element between the inner wall of the sliding groove, and the end of the abutment rod away from the elastic element is used for abutting against the side wall of the locking pin.
[0012] Preferably, the elastic element is a spring.
[0013] Compared with the prior art, the multifunctional double-layer magnetic steel inserting machine has the following beneficial effects:
[0014] 1. The multifunctional double-layer magnetic steel inserting machine can adjust the orientation of the magnetic steel distribution disc through the adjusting mechanism, so that workers can arrange magnetic steels in multiple magnetic steel guide slots at one position, do not need to frequently move around the magnetic steel distribution disc, and only need to sit on one side to realize the operation, thereby increasing convenience and improving efficiency; the locking disc, the arc-shaped locking slot and the locking arc can be used for conveniently locking the rotating disc, avoiding rotation of the rotating disc driven by the magnetic steel distribution disc when the magnetic steels are arranged, and ensuring stability.
[0015] 2. The multifunctional double-layer magnetic steel inserting machine can conveniently lock the rotating shaft through the locking mechanism, thereby avoiding activity during insertion of the magnetic steels and increasing stability; the abutment rod and the elastic element can increase the stability of the locking pin, thereby avoiding self-moving downward of the locking pin after being pulled out. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a structural schematic view of the utility model.
[0017] Figure 2 is the structural schematic diagram of the adjusting mechanism of the utility model;
[0018] Figure 3 is the structural schematic diagram of the utility model Figure 2 in the disassembled state;
[0019] Figure 4 is the structural schematic diagram of the utility model Figure 3 from another perspective;
[0020] Figure 5 is the sectional structural schematic diagram of the fixing frame of the utility model.
[0021] In the figure: 1, rack; 2, magnetic steel distribution disc; 3, magnetic steel guide groove; 4, adjusting motor; 5, rotating disc; 6, gear ring; 7, incomplete gear; 8, locking arc; 9, locking disc; 10, magnetic steel inserting frame; 11, rotating shaft; 12, fixing frame; 13, locking pin; 14, locking disc; 15, arc-shaped locking groove; 16, locking hole; 17, rotating ring; 18, bearing; 19, sleeve; 20, abutment rod; 21, sliding groove; 22, elastic member. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, purposes and effects of the utility model easy to understand, the utility model is further described below in combination with specific embodiments.
[0023] As Figures 1-5 shown, a multifunctional double-layer magnetic steel inserting machine comprises a rack 1, a magnetic steel inserting frame 10 arranged on the top of the rack 1, a magnetic steel distribution disc 2 arranged on the magnetic steel inserting frame 10, and a magnetic steel guide groove 3 arranged on the magnetic steel distribution disc 2. The top of the rack 1 is provided with an adjusting mechanism for adjusting the direction of the magnetic steel inserting frame 10. The adjusting mechanism comprises a rotating disc 5 rotatably arranged on the top of the rack 1. The bottom of the magnetic steel inserting frame 10 is fixed on the top of the rotating disc 5. The rotating disc 5 is provided with a gear ring 6 on the periphery. One end of the top of the rack 1 is rotatably provided with a rotating shaft 11. The upper end of the rotating shaft 11 is fixedly provided with an incomplete gear 7 that intermittently engages with the gear ring 6. One end of the bottom of the rack 1 is provided with an adjusting motor 4 for driving the rotating shaft 11 to rotate. The incomplete gear 7 and the gear ring 6 are matched as follows: when the incomplete gear 7 and the gear ring 6 complete one engagement, the rotating amplitude of the magnetic steel distribution disc 2 is the distance between two adjacent magnetic steel guide grooves 3.
[0024] In order to lock the rotating disc 5, a locking disc 14 is fixedly arranged at the bottom of the rotating disc 5, and the periphery of the locking disc 14 is provided with arc-shaped locking grooves 15 corresponding to the magnetic steel guide grooves 3, the outer side of the rotating shaft 11 is fixedly provided with a locking arc 8, and the locking arc 8 is arranged opposite to the teeth of the incomplete gear 7, and the locking arc 8 is matched with the arc-shaped locking grooves 15, and is configured to enter one of the arc-shaped locking grooves 15 after the incomplete gear 7 is separated from the gear ring 6, and the incomplete gear 7 is engaged with the gear ring 6 after the locking arc 8 is separated from the arc-shaped locking grooves 15, the bottom periphery of the locking disc 14 is fixedly provided with a rotating ring 17, the outer wall of the rotating ring 17 is fixedly provided with a bearing 18, and the bearing 18 is embedded in the top of the rack 1.
[0025] In addition, if the adjusting motor 4 does not have a self-locking function, a locking mechanism for locking the rotating shaft 11 is arranged at this time, the locking mechanism comprises a fixed frame 12 fixedly arranged at one end of the bottom of the rack 1 and corresponding to the rotating shaft 11, a sleeve 19 is embedded on the fixed frame 12, a locking pin 13 is movably connected to the sleeve 19, a locking disc 9 is fixedly arranged at the lower end of the rotating shaft 11, and the periphery of the locking disc 9 is uniformly provided with locking holes 16 corresponding to the magnetic steel guide grooves 3, and the lower end of the locking pin 13 is used for plug-in cooperation with the locking holes 16.
[0026] In order to increase the stability of the locking pin 13, a sliding groove 21 communicating with the sleeve 19 is arranged at one end of the inner side of the fixed frame 12 close to the sleeve 19, a abutting rod 20 is slidably connected to one end of the inner side of the sliding groove 21 close to the sleeve 19, a elastic element 22 is arranged between the end of the abutting rod 20 away from the sleeve 19 and the inner wall of the sliding groove 21, and the elastic element 22 is preferably a spring, and the end of the abutting rod 20 away from the elastic element 22 is used for abutting against the side wall of the locking pin 13.
[0027] When in use, the worker sits on the front side of the rack 1 to arrange the magnetic steel in the magnetic steel guide groove 3, arranges one magnetic steel guide groove 3, controls the adjusting motor 4, the adjusting motor 4 drives the rotating shaft 11 to rotate, the rotating shaft 11 drives the incomplete gear 7 and the locking arc 8 to rotate as a whole, the incomplete gear 7 drives the rotating disc 5 to rotate through the gear ring 6, the rotating disc 5 drives the magnetic steel inserting frame 10 and the magnetic steel distribution disc 2 to rotate as a whole, the incomplete gear 7 and the gear ring 6 complete one engagement to rotate the adjacent magnetic steel guide grooves 3 to the same position, and then continue to arrange, and the locking arc 8 enters the corresponding arc-shaped locking groove 15 to lock the rotating disc 5 after the incomplete gear 7 is separated from the gear ring 6, and the above cycle is repeated until all the magnetic steel guide grooves 3 are arranged, the locking pin 13 is pressed downward before the magnetic steel is inserted, the lower end of the locking pin 13 is inserted into the corresponding locking hole 16, and the rotating shaft 11 is locked, so that the rotating shaft 11 is prevented from moving, the adjusting motor 4 without self-locking function is adapted, and the locking pin 13 can be stably kept at the initial height due to the abutting of the abutting rod 20 to the side wall of the locking pin 13, and the locking pin 13 will not fall by itself.
[0028] It should be noted that the specific principle of inserting the magnetic steel is a known technology, and no more description is made.
[0029] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. The skilled person in the art should understand that the utility model is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model can also have various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. A multifunctional double-layer magnetic steel inserting machine, comprising a frame (1), a magnetic steel frame (10) arranged on the top of the frame (1), a magnetic steel distribution disc (2) arranged on the magnetic steel frame (10), and a magnetic steel guide groove (3) arranged on the magnetic steel distribution disc (2), characterized in that: The top of the frame (1) is provided with an adjusting mechanism for adjusting the direction of the inserted magnetic steel frame (10), the adjusting mechanism comprises a rotating disc (5) rotatably arranged on the top of the frame (1), the bottom of the inserted magnetic steel frame (10) is fixed on the top of the rotating disc (5), the periphery of the rotating disc (5) is provided with a gear ring (6), one end of the top of the frame (1) is rotatably provided with a rotating shaft (11), the upper end of the rotating shaft (11) is fixedly provided with an incomplete gear (7) intermittently engaged with the gear ring (6), one end of the bottom of the frame (1) is provided with an adjusting motor (4) for driving the rotating shaft (11) to rotate, and the incomplete gear (7) is matched with the gear ring (6) as follows: when the incomplete gear (7) and the gear ring (6) complete one engagement, the rotation amplitude of the magnetic steel distribution disc (2) is the distance between adjacent two magnetic steel guide grooves (3).
2. A multi-functional double-layer magnetic steel inserting machine according to claim 1, characterized in that: The bottom of the rotating disc (5) is fixedly provided with a locking disc (14), the periphery of the locking disc (14) is provided with an arc-shaped locking groove (15) corresponding to the magnetic steel guide groove (3), the outer side of the rotating shaft (11) is fixedly provided with a locking arc (8), the locking arc (8) is arranged on the tooth back of the incomplete gear (7), the locking arc (8) is matched with the arc-shaped locking groove (15), and the locking arc (8) is configured to enter one of the arc-shaped locking grooves (15) after the incomplete gear (7) is separated from the gear ring (6), and the incomplete gear (7) is engaged with the gear ring (6) after the locking arc (8) is separated from the arc-shaped locking groove (15).
3. A multi-functional double-layer magnetic steel inserting machine according to claim 2, characterized in that: The bottom periphery of the locking disc (14) is fixedly provided with a rotating ring (17), the outer wall of the rotating ring (17) is fixedly provided with a bearing (18), and the bearing (18) is embedded in the top of the frame (1).
4. The multi-functional double-layer magnetic steel inserting machine according to claim 1, characterized in that: It also comprises a locking mechanism for locking the rotating shaft (11), the locking mechanism comprises a fixed frame (12) fixed on one end of the bottom of the frame (1) and corresponding to the rotating shaft (11), a sleeve (19) is embedded on the fixed frame (12), a locking pin (13) is movably connected to the sleeve (19), the lower end of the rotating shaft (11) is fixedly provided with a locking disc (9), the periphery of the locking disc (9) is uniformly provided with a locking hole (16) corresponding to the magnetic steel guide groove (3), and the lower end of the locking pin (13) is used for plug-in cooperation with the locking hole (16).
5. The multi-functional double-layer magnetic steel inserting machine according to claim 4, characterized in that: One end of the inner side of the fixed frame (12) close to the sleeve (19) is provided with a sliding groove (21) in communication with the sleeve (19), the inner side of the sliding groove (21) close to the sleeve (19) is slidably connected with an abutting rod (20), an elastic element (22) is arranged between the inner wall of the sliding groove (21) and the end of the abutting rod (20) away from the sleeve (19), and the end of the abutting rod (20) away from the elastic element (22) is used for abutting cooperation with the side wall of the locking pin (13).
6. A multi-functional double-layer magnetic steel inserting machine according to claim 5, characterized in that: The elastic element (22) is a spring.