Telescopic atomizer pressing device

By designing a telescopic pressure head and an alignment linear drive mechanism for the atomizer pressing device, the problem of top cover obstruction was solved, enabling mechanized assembly of electronic atomizers, reducing labor costs and improving production efficiency.

CN223748945UActive Publication Date: 2026-01-02广东弗我智能制造有限公司
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Patent Information

Application Number
CN202423252142.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2026-01-02
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

Existing pressing equipment cannot adapt to the obstruction of the top cover plate on the U-shaped shell of the e-atomizer, resulting in low assembly efficiency and high labor costs for e-atomizers.

Method used

A telescopic atomizer pressing device is designed, which adopts a telescopic pressing head and an alignment linear drive mechanism to realize the lateral movement and vertical pressing of the pressing head, avoid the obstruction of the top cover plate, and realize automated pressing through the pressing linear drive mechanism.

Benefits of technology

It enables mechanized assembly of electronic atomizers, reduces labor costs, improves production efficiency, and solves the problem of top cover obstruction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of atomizer production and manufacturing, and particularly discloses a telescopic atomizer pressing device which comprises an atomizer jig provided with a workpiece groove; wherein the workpiece groove is used for inserting a U-shaped shell which is preassembled with a circuit board assembly; the telescopic pressure head comprises a pressure head base, a sliding pressure head in sliding connection with the pressure head base, and an alignment linear driving mechanism for driving the sliding pressure head to slide; wherein the sliding pressure head has a press-fitting state of sliding to a position right above the circuit board assembly; the circuit board assembly has an avoiding state of sliding to be separated from the right upper part of the circuit board assembly; and the pressing linear driving mechanism is used for driving the telescopic pressure head to downwards press the circuit board assembly in place. According to the telescopic atomizer pressing device, mechanical assembly operation of an electronic atomizer can be achieved, labor cost is further reduced, and production efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to atomizer production and manufacturing technical field especially relates to a telescopic atomizer compression device. BACKGROUND

[0002] Referring to Figure 1 , for example, electronic atomizer such as electronic cigarette in the process of assembling, one of the processes is that circuit board assembly 100 is clamped into U-shaped shell 200. The existing compression equipment usually includes pressing plate and longitudinal cylinder driving pressing plate to move up and down, if there is no top cover piece 200a on the top of U-shaped shell 200, then circuit board assembly 100 can be directly pressed into U-shaped shell 200 from top to bottom by the existing compression equipment.

[0003] In actual production process, the blocking effect of top cover piece 200a cannot be ignored, therefore, the existing compression equipment is not applicable to Figure 1 Assembled operation of electronic atomizer.

[0004] At present, circuit board assembly 100 is mainly assembled into U-shaped shell 200 by manual assembly of workers, which not only has high labor cost, but also has low production efficiency.

[0005] Therefore, it is necessary to improve the existing compression equipment to realize the mechanized assembly operation of electronic atomizer, thereby reducing labor cost and improving production efficiency.

[0006] The above information disclosed in the background section is only included to enhance the understanding of the background of the present disclosure, and therefore can contain information that does not form prior art known to those of ordinary skill in the art at present. UTILITY MODEL CONTENT

[0007] One purpose of the utility model is to provide a telescopic atomizer compression device, which can realize the mechanized assembly operation of electronic atomizer, thereby reducing labor cost and improving production efficiency.

[0008] To achieve the above purpose, the utility model provides a telescopic atomizer compression device, which comprises:

[0009] Atomizer jig, the atomizer jig is equipped with workpiece groove, wherein the workpiece groove is used for inserting U-shaped shell preloaded with circuit board assembly;

[0010] The telescopic pressing head comprises a pressing head base, a sliding pressing head in sliding connection with the pressing head base, and a positioning linear driving mechanism for driving the sliding pressing head to slide; wherein the sliding pressing head has a pressing state of sliding through the side opening of the U-shaped shell to be located directly above the circuit board assembly under the positive driving of the positioning linear driving mechanism, and has a avoiding state of sliding through the side opening of the U-shaped shell to be away from directly above the circuit board assembly under the reverse driving of the positioning linear driving mechanism.

[0011] The pressing linear driving mechanism has a driving end connected with the pressing head base, and is used for driving the telescopic pressing head to press the circuit board assembly into position downward.

[0012] Optionally, the atomizer jig comprises a jig body and a profiling insert provided with the workpiece groove.

[0013] The structural strength of the jig body is greater than that of the profiling insert.

[0014] Optionally, the jig body is a metal piece, and the profiling insert is a silica gel piece or a rubber piece.

[0015] Optionally, the jig body and the profiling insert are detachably connected.

[0016] Optionally, the top surface of the jig body is provided with an insert groove matched with the profiling insert, and the profiling insert is in interference fit with the insert groove.

[0017] Optionally, the atomizer jig further comprises:

[0018] The atomizer jig is installed above the hand adjustment base, and the hand adjustment base is used for adjusting the horizontal position of the atomizer jig.

[0019] Optionally, the hand adjustment base comprises:

[0020] The first bottom plate is provided with a longitudinal strip-shaped slot for the first fastener to pass through;

[0021] The second bottom plate is slidingly arranged on the top of the first bottom plate, and the second bottom plate is provided with a transverse strip-shaped slot for the second fastener to pass through; wherein the atomizer jig is installed on the second bottom plate.

[0022] Optionally, the top of the first bottom plate is provided with a positioning slot in transverse sliding connection with the second bottom plate.

[0023] Optionally, one end of the sliding pressing head close to the atomizer jig is provided with a plurality of downward protruding pressing bosses.

[0024] Optionally, a connecting plate is arranged between the end of the sliding pressure head away from the atomizer jig and the alignment linear driving mechanism.

[0025] The beneficial effects of the utility model lie in: providing a telescopic atomizer compression device, since the telescopic pressure head can move laterally and enter the inside of the U-shaped shell from the side for compression under the driving action of the alignment linear driving mechanism, the telescopic atomizer compression device is not blocked by the top cover piece of the top of the U-shaped shell, and the problem that the existing compression equipment cannot adapt to the top cover piece is solved.

[0026] Further, the mechanical compression of the circuit board assembly is realized through the automatic driving of the compression linear driving mechanism, manual operation is reduced, and labor cost is reduced.

[0027] Therefore, the telescopic atomizer compression device can realize the mechanical assembly operation of the electronic atomizer, and labor cost is reduced and production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0028] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained according to the drawings for the ordinary skilled in the art without creative labor.

[0029] Figure 1 The structural schematic diagram of the electronic atomizer provided for the background technology is shown in the figure.

[0030] Figure 2 The structural schematic diagram of the telescopic atomizer compression device provided for the embodiments (the compression linear driving mechanism is not shown) is shown in the figure.

[0031] Figure 3 The structural schematic diagram of the telescopic pressure head provided for the embodiments is shown in the figure.

[0032] In the figure:

[0033] 100, circuit board assembly; 200, U-shaped shell; 200a, top cover piece; 200b, side opening;

[0034] 1, atomizer jig; 101, jig main body; 102, profiling insert; 1021, workpiece groove;

[0035] 2, telescopic pressure head; 201, pressure head base; 202, sliding pressure head; 2021, compression protrusion; 203, alignment linear driving mechanism; 204, connecting plate;

[0036] 3, hand base; 301, first bottom plate; 3011, longitudinal strip-shaped slot; 3012, positioning slot; 302, second bottom plate; 3021, transverse strip-shaped slot. DETAILED DESCRIPTION

[0037] In the present application, the term "embodiment" mentioned in the present application means that the specific features, structures or characteristics described in combination with the embodiment can be included in at least one embodiment of the present application. The term "embodiment" appearing at various positions in the specification does not necessarily refer to the same embodiment, and does not particularly limit the independence or association between other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, each technical feature mentioned in each embodiment can be combined in any way to form a corresponding implementable technical solution.

[0038] Unless otherwise defined, the meanings of the technical terms used herein are the same as those commonly understood by those skilled in the art to which the present application belongs; the use of related terms herein is only for the purpose of describing specific embodiments, and is not intended to limit the present application.

[0039] In the description of the present application, the phrase "and / or" is a description of the logical relationship between the objects, which means that there can be three relationships, for example, A and / or B, which means that there are three cases: A exists, B exists, and A and B exist at the same time. In addition, the character " / " in this paper generally represents that the associated objects before and after are a "or" logical relationship.

[0040] In the present application, terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual quantity, primary or secondary or order relationship between the entities or operations.

[0041] Without more limitations, in the present application, the "includes", "contains", "has" or other similar expressions used in the sentence are intended to cover non-exclusive inclusion, and these expressions do not exclude the presence of other elements in the process, method or product including the described elements, so that the process, method or product including a series of elements can not only include those limited elements, but also include other elements not explicitly listed, or also include the elements inherent to such process, method or product.

[0042] As the same understanding in the "examination guidelines", in the utility model, "greater than", "less than", "exceed" and so on are understood as not including the number; "above", "below", "within" and so on are understood as including the number. In addition, in the description of the embodiment of the utility model, the meaning of "a plurality of" is two or more (including two), and similar expressions related to "a plurality of" are also understood in this way, for example, "a plurality of groups", "a plurality of times" and so on, unless otherwise explicitly specified.

[0043] In the description of the embodiment of the utility model, the spatially related expressions used, such as "center", "longitudinal", "transverse", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "vertical", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and so on, the indicated orientation or position relationship is based on the orientation or position relationship shown in the specific embodiment or the drawing, only for the convenience of describing the specific embodiment of the utility model or for the reader to understand, and is not intended to indicate or imply that the indicated device or component must have a specific position, a specific orientation, or be constructed or operated in a specific orientation, therefore, it cannot be understood as a limitation on the embodiment of the utility model.

[0044] Unless otherwise explicitly specified or limited, in the description of the embodiment of the utility model, the terms "mounting", "connection", "connection", "fixing", "setting" and so on should be understood broadly. For example, the "connection" can be fixed connection, or detachable connection, or integrated setting; it can be mechanical connection, or electrical connection, or communication connection; it can be directly connected, or indirectly connected through intermediate medium; it can be the communication inside two elements or the interaction relationship between two elements. For the skilled in the art to which the utility model belongs, the specific meaning of the above terms in the embodiment of the utility model can be understood according to the specific circumstances.

[0045] The utility model provides a telescopic atomizer compression device, it is applicable to electronic atomizer production line, it is used for realizing Figure 1 The automatic compression assembly of the circuit board assembly 100 and the U-shaped shell 200 can realize the mechanized assembly operation of the electronic atomizer, thereby reducing the labor cost and improving the production efficiency.

[0046] Referring to Figure 2 In the embodiment, the telescopic atomizer compression device comprises an atomizer jig 1, a telescopic compression head 2 and a compression linear drive mechanism (not shown in the figure).

[0047] The atomizer jig 1 is provided with a workpiece groove 1021; wherein the workpiece groove 1021 is used for inserting the U-shaped shell 200 preloaded with the circuit board assembly 100.

[0048] Referring to Figure 3 , the telescopic pressing head 2 comprises a pressing head base 201, a sliding pressing head 202 in sliding connection with the pressing head base 201, and a positioning linear drive mechanism 203 for driving the sliding pressing head 202 to slide; wherein the sliding pressing head 202 has a pressing state of sliding to be located directly above the circuit board assembly 100 through the side opening 200b of the U-shaped shell 200 after being driven by the positioning linear drive mechanism 203 in a forward direction; and has a avoiding state of sliding away from directly above the circuit board assembly 100 through the side opening 200b of the U-shaped shell 200 after being driven by the positioning linear drive mechanism 203 in a reverse direction. Optionally, a connecting plate 204 is arranged between the end of the sliding pressing head 202 away from the atomizer jig 1 and the positioning linear drive mechanism 203, and the positioning linear drive mechanism 203 drives the sliding pressing head 202 to slide through the connecting plate 204.

[0049] The driving end of the pressing linear drive mechanism is connected with the pressing head base 201, for driving the telescopic pressing head 2 to press the circuit board assembly 100 into position downwardly.

[0050] The telescopic atomizer pressing device provided by the embodiment has the following working process:

[0051] ① Initial state: at the beginning, the positioning linear drive mechanism 203 is extended, and the sliding pressing head 202 of the telescopic pressing head 2 is in an avoiding state, i.e. it is located on one side of the workpiece groove 1021 and does not interfere with the placement of the U-shaped shell 200;

[0052] ② Place the U-shaped shell 200: first, the operator places the U-shaped shell 200 pre-assembled with the circuit board assembly 100 in the workpiece groove 1021 of the atomizer jig 1, to ensure that the U-shaped shell 200 is stable and in the correct position;

[0053] ③ Horizontal telescoping: the positioning linear drive mechanism 203 is retracted, and the sliding pressing head 202 of the telescopic pressing head 2 moves horizontally, passes through the side opening 200b of the U-shaped shell 200, and is located directly above the circuit board assembly 100, at which time the sliding pressing head 202 enters the pressing state;

[0054] ④ Pressing linear drive mechanism starts: start the pressing linear drive mechanism to drive the pressing head base 201 to move downwardly, in the process, the sliding pressing head 202 is pressed downwardly synchronously, thereby pressing the circuit board assembly 100 into position, and completing the clamping with the U-shaped shell 200;

[0055] ⑤Complete press fitting: when the circuit board assembly 100 and the U-shaped shell 200 are completed by up and down clamping, the press fitting linear driving mechanism is first retracted upwardly; then, the positioning linear driving mechanism 203 is extended, so that the telescopic press head 2 slides to the avoidance state;

[0056] ⑥Take out the finished product: finally, the operator takes out the U-shaped shell 200 and the circuit board assembly 100 which have been press fitted from the jig, and performs the next assembly or outputs as a finished product.

[0057] The telescopic atomizer press fitting device provided by the embodiment can move laterally and enter the inside of the U-shaped shell 200 from the side for press fitting under the driving action of the positioning linear driving mechanism 203, and thus is not blocked by the top cover piece 200a at the top of the U-shaped shell 200, solving the problem that the existing press fitting equipment cannot adapt to the top cover piece 200a.

[0058] Further, the mechanical press fitting of the circuit board assembly 100 is realized through the automatic driving of the press fitting linear driving mechanism, reducing manual operation and thus reducing labor cost.

[0059] Therefore, the telescopic atomizer press fitting device provided by the embodiment can realize the mechanical assembly operation of the electronic atomizer, and thus reduce labor cost and improve production efficiency.

[0060] In the embodiment, the atomizer jig 1 includes a jig main body 101 and a profiling insert 102 provided with the workpiece groove 1021; wherein the structural strength of the jig main body 101 is greater than that of the profiling insert 102. The shape of the workpiece groove 1021 is complex, and the use of a material with lower structural strength to make the profiling insert 102 is conducive to reducing the processing difficulty of the workpiece groove 1021.

[0061] Optionally, the jig main body 101 is a metal piece, and the profiling insert 102 is a silica gel piece or a rubber piece. The use of a metal piece for the jig main body 101 improves the overall strength and stability; the use of a silica gel piece or a rubber piece for the profiling insert 102 can better adapt to U-shaped shells 200 of different shapes, and at the same time, plays a shock-absorbing and buffering role, protecting the U-shaped shell 200 from damage.

[0062] In the embodiment, the jig main body 101 and the profiling insert 102 are detachably connected. For example, the top surface of the jig main body 101 is provided with an insert groove matched with the profiling insert 102, and the profiling insert 102 is in interference fit with the insert groove.

[0063] The detachable connection of the jig body 101 and the profiling insert 102 facilitates the replacement of the profiling insert 102 according to different U-shaped shells 200, thereby improving the versatility and flexibility of the jig. The interference fit facilitates the maintenance and replacement of the jig, thereby reducing the maintenance cost.

[0064] In this embodiment, the telescopic atomizer pressing device further comprises a manual adjustment base 3. The atomizer jig 1 is installed above the manual adjustment base 3, and the manual adjustment base 3 is used to adjust the horizontal position of the atomizer jig 1. The design of the manual adjustment base 3 allows the horizontal position of the atomizer jig 1 to be adjusted, thereby increasing the adaptability of the equipment and meeting the pressing requirements of U-shaped shells 200 of different sizes and shapes.

[0065] Optionally, the manual adjustment base 3 comprises a first base plate 301 and a second base plate 302.

[0066] The first base plate 301 is provided with a longitudinal strip-shaped slot 3011 through which a first fastener passes. The second base plate 302 is slidingly arranged on the top of the first base plate 301, and the second base plate 302 is provided with a transverse strip-shaped slot 3021 through which a second fastener passes; wherein the atomizer jig 1 is installed on the second base plate 302. Further, the top of the first base plate 301 is provided with a positioning slot 3012 which is transversely slidingly connected with the second base plate 302.

[0067] By arranging the first base plate 301 and the second base plate 302 which can be adjusted in two directions, the accurate horizontal position adjustment of the atomizer jig 1 is realized, thereby improving the positioning accuracy and operation convenience of the equipment. Specifically:

[0068] ① After the first fastener passes through the transverse strip-shaped slot 3021, it is screw-connected with a workbench or a fixed table below the first base plate 301. By loosening the first fastener, the longitudinal position of the first base plate 301 can be adjusted along the longitudinal strip-shaped slot 3011, thereby adjusting the longitudinal positions of the second base plate 302 and the atomizer jig 1;

[0069] ② After the second fastener passes through the transverse strip-shaped slot 3021, it is screw-connected with the first base plate 301. By loosening the second fastener, the position of the second base plate 302 can be adjusted transversely along the positioning slot 3012, thereby adjusting the transverse position of the atomizer jig 1 on the second base plate 302;

[0070] ③ After the position adjustment is completed, the first fastener and the second fastener are tightened, thereby completing the initial positioning of the atomizer jig 1.

[0071] In the embodiment, the sliding pressure head 202 is provided with a plurality of downward protruding pressing bosses 2021 close to one end of the atomizer jig 1. The pressing bosses 2021 of the sliding pressure head 202 close to one end of the atomizer jig 1 are designed to increase the pressure applied to the circuit board assembly 100 during pressing, thereby improving the pressing quality and stability.

[0072] In summary, the telescopic atomizer pressing device provided in the embodiment has the following advantages:

[0073] ① By transverse movement and vertical pressing of the telescopic pressure head 2, mechanical pressing of the circuit board assembly 100 and the U-shaped shell 200 is realized, the production efficiency is improved, manual operation is reduced, the labor cost is reduced, and the problem that the existing pressing equipment cannot adapt to the top cover piece 200a is solved.

[0074] ② The workpiece groove 1021 is made of a profiled insert 102 with low structural strength, which is conducive to reducing the processing difficulty, and the high strength of the jig body 101 ensures the overall stability.

[0075] ③ The design of the hand-adjusting base 3 makes the horizontal position of the atomizer jig 1 adjustable, increases the adaptability of the equipment, and meets the pressing needs of U-shaped shells 200 of different sizes and shapes.

[0076] ④ The pressing bosses 2021 of the sliding pressure head 202 increase the pressure on the circuit board assembly 100 during pressing, thereby improving the pressing quality and stability.

[0077] It should be noted that the linear drive mechanism mentioned in the present application can be a cylinder, a hydraulic cylinder, an electric cylinder or a motor screw linear module, and the rotary drive mechanism mentioned can be a brush motor, a brushless motor or a rotary cylinder. The specific structure of the linear drive mechanism and the rotary drive mechanism is not limited.

[0078] Finally, it should be noted that although the above embodiments have been described in the specification and drawings of the present application, they do not limit the patent protection scope of the present application. Any equivalent structure or equivalent process substitution or modification based on the essential concept of the present application, using the content described in the specification and drawings, and directly or indirectly implementing the technical solutions of the above embodiments in other related technical fields, are all included in the patent protection scope of the present application.

Claims

1. A telescoping atomizer press fit device, characterized by, The utility model relates to a kind of atomizer tool, including: Atomizer tool is equipped with workpiece groove;Wherein, the workpiece groove is used to insert the U-shaped shell preloaded with circuit board assembly; Telescopic pressure head, the telescopic pressure head includes pressure head base, sliding pressure head with the sliding connection of the pressure head base and the alignment linear drive mechanism that drives the sliding pressure head to slide;Wherein, the sliding pressure head has after being driven by the alignment linear drive mechanism in positive direction, it is slid to the pressure mounting state of being located above the circuit board assembly by the lateral opening of the U-shaped shell;And it is slid to the avoidance state of being separated from above the circuit board assembly by the lateral opening of the U-shaped shell after being driven by the alignment linear drive mechanism in reverse direction; Pressing linear drive mechanism, the driving end of the pressing linear drive mechanism is connected with the pressure head base, for driving the telescopic pressure head to press the circuit board assembly to position down.

2. The telescoping atomizer press fit device of claim 1, wherein, The atomizer tool includes a jig body and a profiled insert provided with the workpiece groove. Wherein, the structural strength of the jig body is greater than the structural strength of the profiled insert.

3. The telescoping atomizer press fit device of claim 2, wherein, The jig body is a metal piece, and the profiled insert is a silica gel piece or a rubber piece.

4. The telescoping atomizer press fit device of claim 2, wherein, The jig body and the profiled insert are detachably connected.

5. The telescoping atomizer press fit device of claim 2, wherein, The top surface of the jig body is provided with an insert groove matched with the profiled insert, and the profiled insert is interference-fitted with the insert groove.

6. The telescoping atomizer press fit device of claim 1, wherein, Further comprising: Hand-adjusting base, the atomizer tool is installed above the hand-adjusting base, and the hand-adjusting base is used to adjust the horizontal position of the atomizer tool.

7. The telescoping atomizer press fit device of claim 6, wherein, The hand-adjusting base includes: First bottom plate, the first bottom plate is provided with longitudinal strip-shaped slot for first fastener to pass through; Second bottom plate, the second bottom plate is slidably arranged on the top of the first bottom plate, and the second bottom plate is provided with transverse strip-shaped slot for second fastener to pass through;Wherein, the atomizer tool is installed on the second bottom plate.

8. The telescoping atomizer press fit device of claim 7, wherein, The top of the first bottom plate is provided with positioning groove connected with the second bottom plate in transverse direction.

9. The telescoping atomizer press fit device of claim 1, wherein, The end of the sliding pressure head close to the atomizer tool is provided with a plurality of downwardly protruding pressing bosses.

10. The telescoping atomizer press fit device of claim 1, wherein, The end of the sliding pressure head away from the atomizer tool is provided with a connecting plate between the alignment linear drive mechanism.