Raw ceramic surface powder coating machine

Abstract

The utility model relates to a raw ceramic surface powder coating machine which comprises the following components: a feeding module which comprises a raw ceramic stock bin, a bottom plate stock bin, a first lifting motor, a second lifting motor, a first sensor and a second sensor; the machining device comprises a servo rotary table, a workbench and a powder coating mechanism, and a suction cup is arranged at the tail end of the servo rotary table; the transfer device comprises an X-direction sliding rail and a Y-direction sliding rail, the X-direction sliding rail and the Y-direction sliding rail comprise a coincident point, and the workbench moves on the X-direction sliding rail or the Y-direction sliding rail; and the discharging module comprises a finished product bin and a third lifting motor, and the third lifting motor is used for adjusting the height of the finished product bin. The raw ceramic surface powder coating machine can be used for stacking raw ceramic, boron powder, a bottom plate and the like layer by layer according to a certain rule, is different from a common powder coating machine, and can achieve the purposes of full-automatic powder coating, stacking and the like of different material layers.

Description

TECHNICAL FIELD

[0001] The utility model relates to green porcelain processing field, concretely relates to a green porcelain surface powder coating machine. BACKGROUND

[0002] The green porcelain piece surface powder coating machine is an advanced ceramic substrate surface treatment equipment, has characteristics such as high efficiency, uniformity and stability, and the wide application in the field of electronic ceramics will promote the sustained development and innovation of the related industry, as an automatic equipment for ceramic substrate surface treatment, aims at improving the sintering quality of ceramic substrate, generally includes transfer mechanism, powder application mechanism, material receiving mechanism etc., and the automatic control feature improves production efficiency, reduces the tediousness and error of manual operation.

[0003] At present, in the production process, the powder coating machine is generally only used for powder application operation on the green porcelain or other material substrate, and if powder application operation on different material layers and the layer stacking operation of the above material layers are needed, manual various carrying operations may be needed, it does not have high efficiency, and the operation is not standard enough, which can easily affect the qualified rate of product production. UTILITY MODEL CONTENT

[0004] In view of the above problems, the main purpose of the utility model is to provide a green porcelain surface powder coating machine, which can be used for layer-by-layer stacking of green porcelain, boron powder, bottom plate and the like according to certain rules, which is different from general powder coating machines, and can realize the purposes of automatic powder application and stacking of different material layers.

[0005] In order to achieve the above purpose, the utility model provides a green porcelain surface powder coating machine, which comprises: a feeding module comprising a green porcelain bin, a bottom plate bin, a first lifting motor, a second lifting motor, a first sensor and a second sensor; a processing device comprising a servo turntable, a workbench and a powder coating mechanism, and the end of the servo turntable is provided with a suction cup; a transfer device comprising an X-direction sliding rail and a Y-direction sliding rail, the X-direction sliding rail and the Y-direction sliding rail comprising a coincidence point, and the workbench is moved on the X-direction sliding rail or the Y-direction sliding rail; a discharging module comprising a finished product bin and a third lifting motor, and the third lifting motor is used for adjusting the height of the finished product bin.

[0006] Further, it further comprises a controller, and the controller is signal connected with the first lifting motor, the second lifting, the first sensor, the second sensor, the servo turntable, the powder coating mechanism, the workbench and the third lifting motor respectively.

[0007] Further, the green porcelain bin comprises a first supporting plate, a first sliding block and a limiting piece, the first sliding block is located at the bottom of the first supporting plate, the limiting piece is located on the first supporting plate, and the output end of the first lifting motor is connected with the first sliding block.

[0008] Further, the bottom plate hopper comprises a second supporting plate and a second sliding block, the second sliding block is located at the bottom of the second supporting plate, and the output end of the second lifting motor is connected with the second sliding block.

[0009] Further, the powder covering mechanism is fixedly arranged above the Y-direction sliding rail.

[0010] Further, the servo turntable rotates around the end far from the suction cup, and the center is located on the center of the circle of the raw porcelain hopper, the bottom plate hopper and the original position of the workbench.

[0011] Further, the powder covering mechanism comprises a shell, a powder bin, a powder brush, a screen and a driving motor in the shell.

[0012] Through the above technical scheme, the raw porcelain powder covering system has the characteristics of safety, high efficiency and reliability, and the steps of covering the raw porcelain and the bottom plate with powder can be realized by arranging only one powder covering mechanism, and through the arrangement of the servo turntable, the raw porcelain and the bottom plate can be stacked according to a certain rule, manual operation steps are avoided, and full automation is realized. BRIEF DESCRIPTION OF DRAWINGS

[0013] The raw porcelain surface powder covering machine of the utility model will be further explained in detail in combination with the drawings and specific embodiments.

[0014] Figure 1 is the structure schematic view of the raw porcelain surface powder covering machine of the utility model.

[0015] Figure 2 is the structure schematic view of the first supporting plate and the limiting piece of the raw porcelain surface powder covering machine of the utility model.

[0016] MARKING OF DRAWINGS

[0017] 10, raw porcelain hopper;

[0018] 101, first supporting plate;

[0019] 20, bottom plate hopper;

[0020] 30, servo turntable;

[0021] 40, workbench;

[0022] 50, powder covering mechanism;

[0023] 60, X-direction sliding rail;

[0024] 70, Y-direction sliding rail;

[0025] 80, finished product hopper;

[0026] 90, limiting piece. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model. In the following description, a large number of specific details are set forth in order to provide a thorough understanding of the utility model, but the utility model can also be implemented in other manners different from those described herein, and those skilled in the art can make similar generalizations without departing from the connotation of the utility model, therefore, the utility model is not limited to the specific embodiments disclosed below.

[0028] The green porcelain surface powder coating machine is used for layer-by-layer stacking of green porcelain, boron powder and bottom plate in a certain rule, and mainly realizes automatic feeding of green porcelain raw material, uniform scattering of boron nitride powder, vertical stacking of green porcelain and automatic discharging, wherein the green porcelain and the bottom plate are both solid, so that the stacking can be performed by using a suction cup for adsorption and transfer; the boron powder is in powder form, and the powder coating mechanism is used for uniform scattering of the boron powder on the bottom plate or the green porcelain in a mode that the position of the powder coating mechanism is unchanged and the workbench is moved.

[0029] As shown in Figure 1 Fig. 1 is a structural schematic view of a green porcelain surface powder coating machine, the powder coating machine is provided with a feeding module, a processing device, a transfer device and a discharging module, wherein the feeding module comprises a green porcelain bin 10, a bottom plate bin 20, a first lifting motor, a second lifting motor, a first sensor and a second sensor; the processing device comprises a servo turntable 30, a workbench 40 and a powder coating mechanism 50, the servo turntable 30 is provided with a suction cup at the tail end, in addition, the servo turntable 30 rotates with the end far from the suction cup as the center, and the center is located on the center of the circumcircle of the original positions of the green porcelain bin 10, the bottom plate bin 20 and the workbench 40; the transfer device comprises an X-direction sliding rail 60 and a Y-direction sliding rail 70, the X-direction sliding rail 60 and the Y-direction sliding rail 70 comprise a coincident point, the workbench 40 is located on the X-direction sliding rail 60 or the Y-direction sliding rail 70 to move, and the powder coating mechanism 50 is fixedly arranged above the Y-direction sliding rail 70; the discharging module comprises a finished product bin 80 and a third lifting motor, and the third lifting motor is used for adjusting the height of the finished product bin 80.

[0030] It should be further explained that the powder coating machine is also provided with a controller, and the controller is signal connected with the first lifting motor, the second lifting motor, the first sensor, the second sensor, the servo turntable 30, the powder coating mechanism 50, the workbench 40 and the third lifting motor. Figure 2As shown, the limiting piece 90 is located on the first supporting plate 101, the output end of the first lifting motor is connected with the first sliding block, the bottom plate material bin 20 comprises a second supporting plate and a second sliding block, the second sliding block is located at the bottom of the second supporting plate, and the output end of the second lifting motor is connected with the second sliding block.

[0031] In the use process of the green porcelain surface powder covering machine, (1) first, in the feeding module, the first supporting plate of the green porcelain material bin is paved with layer-by-layer stacked green porcelain plates, and the limiting piece arranged on the first supporting plate can ensure the uniform stacking of the green porcelain plates, and the first lifting motor is used for controlling the lifting height of the first supporting plate; when the first lifting motor is started, the first sliding block is driven to make the first supporting plate position rise; when the green porcelain plate rises to the position of the first sensor, the first sensor will control the first lifting motor to stop moving, and at this time, the green porcelain plate will stop at a fixed height and enter the next operation step; similarly, the feeding step of the bottom plate is the same as the above step, the second supporting plate of the bottom plate material bin is paved with layer-by-layer stacked bottom plates, and the second lifting motor is used for controlling the lifting height of the second supporting plate; when the bottom plate rises to the position of the second sensor, the second sensor will control the second lifting motor to stop moving, and at this time, the bottom plate will stop at the same fixed height and enter the next operation step.

[0032] (2) In addition, in the use process of the processing device, the servo turntable is a rotating mechanism controlled by a driving device (such as a motor), which can realize precise rotation, and its main work is to transfer the green porcelain plates in the green porcelain material bin to the workbench for stacking, and also transfer the bottom plates on the bottom plate material bin to the workbench, so that the servo turntable can reach three different positions, and the position of the rotation center of the servo turntable needs to be relatively high, and needs to be placed on the centers of the circumcircles of the three positions (the position of the green porcelain material bin, the workbench and the bottom plate material bin).

[0033] In addition, since the green porcelain has weight, the bottommost green porcelain plate in the stacked green porcelain plates will stick due to gravity, in order to avoid the subsequent operation of grabbing the green porcelain plate from being stuck with materials, and grabbing double-layer and above materials, the suction cup of the servo turntable will perform a shaking action after grabbing the green porcelain material, and the shaking action can be realized by means of a vibrator and other related structures, so that the materials below will fall off due to the shaking, and the fallen green porcelain plates will also be repositioned in the green porcelain material bin due to the limiting mechanism.

[0034] (3) The transfer device structure is not complex, which is composed of X-direction sliding rails and Y-direction sliding rails, and the two sliding rails are mainly used for the position change of the workbench, and the workbench is installed on the sliding blocks and other structures matched with the sliding rails, so that the workbench can realize arbitrary movement in X-direction and Y-direction on the sliding rails, and the position and speed of movement are controlled by the controller.

[0035] The workbench with the green porcelain plate or the bottom plate moves on the slide rail. The powder covering mechanism is fixed above the Y-direction slide rail. The powder covering mechanism is a rectangular body. There is a long strip-shaped discharge port at the bottom. The boron powder is uniformly discharged through the bottom screen by the rotation of the internal rotating motor. The mechanism is fixed on the side of the workbench. When the material on the workbench needs to be covered with powder, the workbench will uniformly pass through the powder covering mechanism to uniformly sprinkle powder.

[0036] (4) The last discharging module is the operation of the multi-layer green porcelain powdering and the bottom plate powdering through the above steps, and the continuous stacking of each material layer. When the repeated powdering and stacking of the green porcelain reach a certain number, the stacking is completed. The final product will be stacked on the workbench. At this time, the finished product needs to be discharged into the finished product bin. The finished product bin is not fixed and can move in the Z direction controlled by the third lifting motor. When discharging, the workbench will move to the finished product bin with the bottom plate, then cooperate with the third lifting motor to put it into the finished product bin, and then the workbench will retreat to the previous step to continue the operation.

[0037] Through the above technical scheme, the green porcelain powder covering system has the characteristics of safety, high efficiency and reliability. Only one powder covering mechanism 50 can realize the steps of powdering the green porcelain and the bottom plate respectively. Through the setting of the servo turntable 30, the green porcelain and the bottom plate can be stacked according to a certain rule, which eliminates the manual operation steps and realizes full automation.

[0038] Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

Claims

1. A green ceramic surface coating machine characterized by, The utility model relates to a kind of ceramic production line, including: The upper feeding module includes green ceramic bin (10), bottom plate bin (20), first lifting motor, second lifting motor, first sensor and second sensor; The processing device includes servo rotary table (30), workbench (40) and powder covering mechanism (50), and the end of the servo rotary table (30) is provided with suction cup; The transfer device includes X-direction slide rail (60) and Y-direction slide rail (70), and the X-direction slide rail (60) and Y-direction slide rail (70) include a coincidence point, and the workbench (40) is located on the X-direction slide rail (60) or Y-direction slide rail (70) and moves; The lower feeding module includes finished product bin (80) and third lifting motor, and the third lifting motor is used to adjust the height of the finished product bin (80).

2. The green surface coating machine according to claim 1, wherein It also includes a controller, which is signal connected with the first lifting motor, second lifting, first sensor, second sensor, servo rotary table (30), powder covering mechanism (50), workbench (40) and third lifting motor respectively.

3. The green surface coating machine according to claim 1, wherein The green ceramic bin (10) includes first supporting plate (101), first sliding block and limiting piece (90), the first sliding block is located at the bottom of the first supporting plate (101), the limiting piece (90) is located on the first supporting plate (101), and the output end of the first lifting motor is connected with the first sliding block.

4. The green surface coating machine of claim 1, wherein, The bottom plate bin (20) includes second supporting plate and second sliding block, and the second sliding block is located at the bottom of the second supporting plate, and the output end of the second lifting motor is connected with the second sliding block.

5. The green surface coating machine of claim 1, wherein, The powder covering mechanism (50) is fixedly arranged above the Y-direction slide rail (70).

6. The green surface coating machine of claim 1, wherein, The servo rotary table (30) rotates with the end away from the suction cup as the center, and the center is located on the center of the circumscribed circle of the original positions of the green ceramic bin (10), bottom plate bin (20) and workbench (40).

7. The green surface coating machine of claim 1, wherein The powder covering mechanism (50) includes shell, powder bin, powder brush, screen and driving motor in the shell.

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