Single-head automatic trimming device
By designing a single-head automatic trimming device, which employs a vertical rotating spindle and an automatic collection system, the problem of splattering edges in traditional trimming devices has been solved, achieving a highly efficient and precise trimming process, and improving production efficiency and equipment lifespan.
Patent Information
- Application Number
- CN202520298486.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-02-24
AI Technical Summary
Traditional trimming devices produce flying burrs during the trimming process, causing equipment contamination, making cleaning difficult, affecting production efficiency and equipment lifespan, and potentially threatening the safety of operators.
Design a single-head automatic trimming device that uses a vertical rotating spindle for trimming, combined with a slide cylinder, a gripper cylinder, an angle adjustment plate, and a collection box to achieve automatic collection and precise trimming of burrs.
It effectively avoids splattering and improves trimming accuracy and efficiency, reduces cleaning time, ensures equipment cleanliness, extends equipment lifespan, and enhances safety.
Smart Images
Figure CN223750066U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a trimming device technical field, concretely is a single head automatic trimming device. BACKGROUND
[0002] Generally, products need to be trimmed after vulcanization and cooling. In traditional trimming processes, products are placed on the trimming station of the trimming device, and the feeding mechanism performs trimming in the horizontal direction. However, during the trimming process, flash will be scattered in all directions due to the action of cutting force and will fall into various corners of the equipment platform. The accumulation of these flashes not only affects the cleanliness of the equipment, but also may enter the interior of the equipment, affecting the operation of the machinery. In addition, the flashes are often difficult to collect after falling, making the cleaning work tedious and time-consuming. The operator needs to stop regularly for cleaning, otherwise long-term accumulation may cause equipment failure or affect the trimming accuracy. Especially in a high-frequency production environment, the residue of the flash may also interfere with the subsequent processes, such as affecting the surface quality of the product or causing equipment wear. Since a large number of flashes are generated during the trimming process and the direction is not fixed, the cleaning work is difficult, and if it is not cleaned in time, it may cause a dirty and messy working environment, affecting production efficiency. At the same time, the accumulation of flashes may also increase the frequency of equipment maintenance, shorten the service life of the equipment, and even affect the safety of the operator in some cases. SUMMARY
[0003] The utility model aims at providing a single head automatic trimming device, which solves the above-mentioned problems.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a single head automatic trimming device, comprising a workbench, an upper and lower feeding mechanism is arranged on the workbench, the upper and lower feeding mechanism comprises a module, a module is arranged on the workbench, a sliding table cylinder is arranged on the module, a pressing cylinder is arranged on the module, a jaw cylinder is arranged on the pressing cylinder, a main shaft rotating assembly is arranged on the workbench, the main shaft rotating assembly comprises a mounting seat, a speed reducer is arranged on the mounting seat, a second motor is arranged on the speed reducer, and a feeding mechanism is arranged on the workbench.
[0005] Preferably, the sliding table cylinder is connected to the control system on the workbench through a pneumatic control system, for adjusting the position of the material during trimming.
[0006] Preferably, the jaw cylinder is provided with at least two jaws for firmly clamping the workpiece to be trimmed during trimming.
[0007] Preferably, a first motor is arranged on the mounting seat, and a main shaft tool is arranged at the output end of the first motor.
[0008] Preferably, the speed reducer is a planetary gear speed reducer, which can realize efficient power transmission and more precise spindle rotation control.
[0009] Preferably, the feeding mechanism comprises an angle adjusting disc, the workbench is provided with an angle adjusting disc, the angle adjusting disc is provided with a side electric cylinder, the side electric cylinder is provided with a protective cover, and the workbench is provided with a collection box.
[0010] Preferably, the angle adjusting disc is provided with a Y manual sliding table, and the Y manual sliding table is provided with an X manual sliding table.
[0011] Compared with the prior art, the utility model has the beneficial effects as follows:
[0012] 1、The utility model discloses a simple and clear design structure, and the spindle tool is fed into the trimming mechanism after being vertically rotated by 90 degrees to make the flash naturally fall in the lower collection box and not splash, thereby solving the problem of difficult cleaning for the operator and saving cleaning time.
[0013] 2、The single-head automatic trimming device can flexibly adapt to workpieces of different sizes and shapes by being provided with the spindle tool with adjustable length and the side electric cylinder for automatically adjusting trimming depth. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a perspective view of the overall structure of the utility model;
[0015] Figure 2 It is a perspective view of the feeding mechanism of the utility model; Figure 1
[0016] Figure 3 It is a perspective view of the spindle rotation assembly of the utility model; Figure 1
[0017] Figure 4 It is a perspective view of the feeding mechanism of the utility model; Figure 1
[0018] In the figure: 1, workbench; 2, feeding and discharging mechanism; 21, mold group; 22, sliding table air cylinder; 23, pressing air cylinder; 24, clamping jaw air cylinder; 3, main shaft rotating assembly; 31, mounting seat; 32, first motor; 33, main shaft tooling; 34, speed reducer; 35, second motor; 4, feeding mechanism; 41, angle adjusting disc; 42, carriage side electric cylinder; 43, protective cover; 44, Y manual sliding table; 45, X manual sliding table; 5, collection box. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0020] Please refer to Figures 1-4 A single-head automatic trimming device, comprising a workbench 1, the workbench 1 is provided with a feeding and discharging mechanism 2, the feeding and discharging mechanism 2 comprises a mold group 21, the workbench 1 is provided with the mold group 21, the mold group 21 is provided with a sliding table air cylinder 22, the sliding table air cylinder 22 is connected with the control system on the workbench 1 through a pneumatic control system, for adjusting the material position in the trimming process, the mold group 21 is provided with a pressing air cylinder 23, the pressing air cylinder 23 is provided with a clamping jaw air cylinder 24, the clamping jaw air cylinder 24 is provided with at least two clamping jaws, for stably clamping the workpiece to be trimmed in the trimming process.
[0021] Please refer to Figures 2-4 The workbench 1 is provided with a main shaft rotating assembly 3, the main shaft rotating assembly 3 comprises a mounting seat 31, the mounting seat 31 is provided with a first motor 32, the output end of the first motor 32 is provided with a main shaft tooling 33, the main shaft tooling 33 has adjustable length, can adapt to the trimming requirement of workpieces of different sizes, the mounting seat 31 is provided with a speed reducer 34, the speed reducer 34 is a planetary gear speed reducer, can realize efficient power transmission and more accurate main shaft rotating control.
[0022] Please refer to Figures 2-4 Figures 2-4, the second motor 35 is arranged on the speed reducer 34, the feeding mechanism 4 is arranged on the workbench 1, the feeding mechanism 4 comprises an angle adjusting disc 41, the angle adjusting disc 41 is arranged on the workbench 1, a side trimming electric cylinder 42 is arranged on the angle adjusting disc 41, the side trimming electric cylinder 42 has an automatic adjusting function and can automatically adjust the trimming depth according to the requirements of different workpieces, a protective cover 43 is arranged on the side trimming electric cylinder 42, a Y manual sliding table 44 is arranged on the angle adjusting disc 41, an X manual sliding table 45 is arranged on the Y manual sliding table 44, the Y manual sliding table 44 and the X manual sliding table 45 can be cooperated and used for manually fine positioning the workpiece, so that the trimming precision is ensured, and the collecting box 5 is arranged on the workbench 1.
[0023] The specific implementation process of the utility model is as follows: the feeding and discharging mechanism 2 adopts a module 21 action, the slide cylinder 22 drives the jaw cylinder 24 to descend to the specified position to grab the product, and after the product is placed on the trimming tool, the pressing cylinder 23 is used to beat the product to the position. The main shaft rotating assembly 3 is driven to rotate by the second motor 35 and the speed reducer 34, after the proximity switch detects that the product is in position, the main shaft tool 33 rotates 90 degrees in the vertical direction, and then the feeding mechanism 4 starts trimming (the protective cover 43 prevents the flash from splashing, and the flash falls into the collecting box 5 below the main shaft), after trimming is completed, the main shaft tool 33 returns to the original position. The feeding mechanism 4 adopts an electric cylinder to trim, the X manual sliding table 45 and the Y manual sliding table 44 are used for adjusting the position of the turning tool, the angle adjusting disc 41 is used for adjusting the trimming angle, the tool feeding is divided into fast and slow feeding, and the trimming process is slowly moved.
[0024] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A single-head automatic deburring device comprising a worktable (1), characterized in that: The workbench (1) is provided with an up-down feeding mechanism (2), the up-down feeding mechanism (2) comprises a module (21), the workbench (1) is provided with a module (21), the module (21) is provided with a sliding table air cylinder (22), the module (21) is provided with a pressing air cylinder (23), the pressing air cylinder (23) is provided with a clamping jaw air cylinder (24), the workbench (1) is provided with a main shaft rotating assembly (3), the main shaft rotating assembly (3) comprises a mounting seat (31), the mounting seat (31) is provided with a speed reducer (34), the speed reducer (34) is provided with a second motor (35), the workbench (1) is provided with a feeding mechanism (4).
2. A single-head automatic deburring device according to claim 1, characterized in that: The sliding table air cylinder (22) is connected with the control system on the workbench (1) through a pneumatic control system, for adjusting the material position in the trimming process.
3. A single-head automatic deburring device according to claim 1, characterized in that: The clamping jaw air cylinder (24) is provided with at least two clamping jaws, for stably clamping the workpiece to be trimmed in the trimming process.
4. A single-head automatic deburring device according to claim 1, characterized in that: The mounting seat (31) is provided with a first motor (32), and the output end of the first motor (32) is provided with a main shaft tool (33).
5. A single-head automatic deburring device according to claim 1, characterized in that: The speed reducer (34) is a planetary gear speed reducer, which can realize efficient power transmission and more accurate main shaft rotation control.
6. A single-head automatic deburring device according to claim 1, characterized in that: The feeding mechanism (4) comprises an angle adjusting disc (41), the workbench (1) is provided with an angle adjusting disc (41), the angle adjusting disc (41) is provided with a vehicle edge electric cylinder (42), the vehicle edge electric cylinder (42) is provided with a protective cover (43), and the workbench (1) is provided with a collecting box (5).
7. A single-head automatic deburring device according to claim 6, characterized in that: The angle adjusting disc (41) is provided with a Y manual sliding table (44), and the Y manual sliding table (44) is provided with an X manual sliding table (45).