Self-centering frame for carriage excess material cleaning
By using a self-aligning frame design, the self-weight and flexible connection are used to achieve rapid self-alignment and positioning of the cargo compartment waste cleaning machine. This solves the problem of low docking efficiency caused by the large rotation range of the positioning plate in the existing technology, improves positioning efficiency and simplifies the maintenance process.
Patent Information
- Application Number
- CN202520782220.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-04-23
AI Technical Summary
The existing carriage waste cleaning machine has a positioning plate that rotates too much, resulting in low docking efficiency and a complex structure that is difficult to maintain.
The design adopts a self-centering frame, which includes a connecting frame, guide rod, fixed frame and self-centering wheel set. It uses its own weight and elastic connection to achieve automatic centering of the top and side positioning wheels, simplifying the structure and improving positioning efficiency.
It enables the car body waste cleaning machine to quickly self-align and position itself inside the car body, improving positioning efficiency and simplifying the maintenance process.
Smart Images

Figure CN223750817U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of carriage cleaning equipment, especially to the self-centering frame for carriage leftover cleaning. BACKGROUND
[0002] At present, train transportation as a clean transportation mode has been widely used in material transportation, such as transporting coal in the fields of steel and coal-fired power generation. When the train transports the material to the designated place, the unloading is carried out through the dumper, and the leftover in the carriage is cleaned through the carriage leftover cleaning machine to avoid resource waste.
[0003] In the prior art, the carriage leftover cleaning machine is usually positioned by the centering support to make the front and rear moving tracks of the carriage leftover cleaning machine coincide with the carriage axis to ensure the cleaning quality. For example, the utility model patent with publication (announcement) number CN213948389U discloses a carriage leftover cleaning device, which comprises a frame and at least two symmetrically arranged left and right positioning plates. The middle parts of the left and right positioning plates are rotatably installed on the frame through rotating shafts. The middle part of the frame is provided with a vertical slide rail. The leading ends of the left and right positioning plates are connected with the slide blocks in the slide rail. The trailing ends of the left and right positioning plates are provided with a top positioning wheel and a side wall positioning wheel. When the box body is placed in the carriage, the rolling surfaces of the top positioning wheel and the side wall positioning wheel respectively contact with the top and the inner side wall of the carriage side plate. However, it has the following technical problems:
[0004] Since the middle parts of the left and right positioning plates are rotatably installed on the frame through rotating shafts, the rotation amplitude of the two side positioning plates is prone to be too large, which makes it difficult to be connected in place at one time during the connection with the carriage side plate, and the positioning efficiency is low. In addition, the overall structure is complex and not easy to maintain. Utility model content
[0005] The embodiment of the present application provides a self-centering frame for carriage leftover cleaning, which has a simple overall structure, is convenient to maintain, and can also quickly complete self-centering positioning in the carriage.
[0006] This application provides a self-aligning frame for cleaning up leftover materials in a car body, including a connecting frame and a mounting frame. The connecting frame is fixedly mounted on the top of the leftover materials cleaning machine. The mounting frame includes a guide rod, a fixed frame, and at least two self-aligning wheel sets symmetrically arranged on the fixed frame. The guide rod extends vertically, and the connecting frame has a guide channel that slides with the guide rod. The self-aligning wheel sets include a top positioning wheel and a side positioning wheel. The side positioning wheel is arranged on the fixed frame in a manner that allows it to move elastically in the horizontal direction, so that when the top positioning wheel rests on the top of the side wall of the car body under its own weight, the side positioning wheel can elastically contact the inner side of the side wall of the car body, achieving elastic self-alignment.
[0007] In one possible implementation, the connecting frame is square and is formed by vertically connecting I-beams. Square steel is connected to each of the four corners of the connecting frame. The square steel extends vertically, and the steel cylinder of the square steel forms the guide channel. The guide rod is slidably engaged with the square steel.
[0008] In one possible implementation, the mounting bracket further includes two symmetrically distributed connectors, each of which is perpendicularly connected to the top ends of two adjacent guide rods.
[0009] In one possible implementation, both the guide rod and the connector are made of square steel.
[0010] In one possible implementation, the mounting frame is square, and the self-centering wheel set has four parts, respectively located at the four corners of the mounting frame.
[0011] In one possible implementation, the side positioning wheel is connected to the fixing frame via a vertical fixing shaft. The side positioning wheel and the vertical fixing shaft are connected by a bearing, allowing the side positioning wheel to rotate freely on the vertical fixing shaft. The fixing frame has a clearance notch for mounting the side positioning wheel. Guide rods and left and right limiting blocks are symmetrically arranged on the upper and lower sides of the clearance notch. The guide rods extend horizontally. The two ends of the vertical fixing shaft are slidably engaged with the guide rods on the upper and lower sides, respectively. A spring is sleeved on the guide rod, and the spring is elastically connected to the vertical fixing shaft.
[0012] In one possible implementation, one end of the spring is connected to the left limiting block and the other end is connected to the vertical fixing shaft, wherein the left limiting block is close to the inner side of the fixing frame.
[0013] Beneficial effects: compared with the prior art, the self-centering frame for cleaning the remaining materials in the vehicle compartment provided by the application makes the top positioning wheels respectively overlap the top of the side walls on both sides of the vehicle compartment by relying on the self-weight, and the self-centering positioning of the remaining material cleaning machine in the vehicle compartment can be quickly completed by relying on the elasticity due to the elastic connection of the side positioning wheels on both sides to the fixed frame, the positioning efficiency is high, and meanwhile, the overall structure of the self-centering frame is simple and convenient to maintain.
[0014] These and other objects, features and advantages of the present application will become apparent with reference to the following detailed description. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 The structure schematic diagram of the self-centering frame for cleaning the remaining materials in the vehicle compartment is shown.
[0016] Fig. 2 The partial structure schematic diagram of the self-centering wheel set in the application is shown.
[0017] Fig. 3 The internal structure schematic diagram of the self-centering wheel set in the application is shown. DETAILED DESCRIPTION
[0018] The following description is used to disclose the present application so that those skilled in the art can implement the present application. The preferred embodiments in the following description are only used as examples, and other obvious modifications can be thought by those skilled in the art. The basic principles of the present application defined in the following description can be applied to other embodiments, modifications, improvements, equivalents and other technical solutions without departing from the spirit and scope of the present application.
[0019] Those skilled in the art should understand that in the disclosure of the specification, the orientation or positional relationship indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore, the above terms cannot be understood as a limitation of the present application.
[0020] It can be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of one element can be one, and in another embodiment, the number of the element can be multiple, and the term "one" cannot be understood as a limitation on the number.
[0021] REFERENCE Figs. 1 to 3The embodiment of the present application provides a self-centering frame for cleaning residual materials in a carriage, which comprises a connecting frame 10 and a mounting frame 20, wherein the connecting frame 10 is fixedly arranged on the top of a residual material cleaning machine for the carriage, the mounting frame 20 comprises a guide rod 21, a fixing frame 22 and at least two self-centering wheel groups symmetrically arranged on the fixing frame 22, the guide rod 21 extends in the vertical direction, the connecting frame 10 is provided with a guide channel 101 which is in sliding fit with the guide rod 21, so that the mounting frame 20 can be vertically oriented and moved based on the sliding fit, the self-centering wheel group comprises a top positioning wheel 31 and a side positioning wheel 32, the side positioning wheel 31 is arranged on the fixing frame 22 in a manner that can be elastically moved in the horizontal direction, so that when the top positioning wheel 31 is overlapped on the top of the side wall of the carriage under the action of gravity, the side positioning wheel 32 can be elastically contacted with the inner side of the side wall of the carriage, the elastic self-centering alignment is realized, and the positioning efficiency can be effectively improved, meanwhile, the self-centering frame has simple structure and is convenient to maintain.
[0022] In the use process, the residual material cleaning machine for the carriage is generally automatically transferred into the carriage to be cleaned by a gantry crane or other conveying devices, in the process, when the residual material cleaning machine for the carriage falls into the carriage, the top positioning wheel 31 can be automatically overlapped on the top of the side wall of the carriage under the action of gravity, meanwhile, since the side positioning wheel 32 is elastically connected with the fixing frame 22, the side wall of the carriage can also extrude the side positioning wheel 32 to be elastically moved inwardly in the falling process of the residual material cleaning machine for the carriage, so that the self-centering alignment of the residual material cleaning machine for the carriage can be quickly completed, and the problem that the rotation range is large and the alignment efficiency is low can be avoided compared with the conventional rotary self-centering technology.
[0023] In one embodiment, the connecting frame 10 is square and is vertically connected by I-shaped steel, so that the weight of the whole machine can be reduced to a certain extent under the premise of ensuring the structural strength, and the material taking and manufacturing are facilitated. The connecting frame 10 is respectively connected with square steels 11 at four corners. The square steels 11 extend in the vertical direction, the steel cylinders of the square steels 11 constitute the guide channel 101, and the guide rods 21 are respectively in sliding fit with the square steels 11.
[0024] In one embodiment, the mounting frame 20 further comprises two connecting pieces 23 which are symmetrically distributed, and the two connecting pieces 23 are respectively vertically connected with the top ends of two adjacent guide rods 21, so that the fixing frame 22 and the guide rod 21 can be prevented from being separated from the connecting frame 10 in the unused state.
[0025] In one embodiment, the guide rod 21 and the connecting piece 23 are square steels.
[0026] In a possible implementation, the fixed frame 22 is square, and the self-centering wheel set has four self-centering wheels, which are respectively arranged at four corners of the fixed frame 22.
[0027] In an embodiment, the side positioning wheel 32 is connected to the fixed frame 22 through a vertical fixed shaft 321, and the side positioning wheel 32 and the vertical fixed shaft 321 are connected through a bearing 322, so that the side positioning wheel 32 can freely rotate on the vertical fixed shaft 321. The fixed frame 22 is provided with a clearance gap 201 for mounting the side positioning wheel 32, and the upper and lower sides of the clearance gap 201 are symmetrically provided with a guide rod 24 and a left limiting block 25 and a right limiting block 26 arranged at both ends of the guide rod 24. The guide rod 24 extends in the horizontal direction. The two ends of the vertical fixed shaft 321 are respectively in sliding fit with the guide rods 24 on the upper and lower sides, and a spring 27 is sleeved on the guide rod 24, and the spring 27 is elastically connected with the vertical fixed shaft 321.
[0028] Further preferably, one end of the spring 27 is connected to the left limiting block 25, and the other end of the spring 27 is connected to the vertical fixed shaft 321. The left limiting block 25 is close to the inner side of the fixed frame 22. In this way, when the carriage residue cleaning machine falls in the carriage, the side positioning wheel 32 is pressed from the outside to the inside, the spring 27 is compressed, and self-centering positioning is realized.
[0029] It should be noted that the terms "first", "second" in the present application are only used for description purposes, and do not represent any order, and cannot be understood as indicating or implying relative importance. These terms can be interpreted as names.
[0030] Those skilled in the art should understand that the above description and the embodiments of the utility model shown in the drawings are only used as examples and do not limit the utility model. The advantages of the utility model have been completely and effectively realized. The function and structural principle of the utility model have been shown and explained in the embodiments, and the embodiments of the utility model can be any deformation or modification without departing from the principle.
Claims
1. A self-aligning carriage for cleaning of residual material from a vehicle bed, characterized in that, The utility model relates to a self-aligning wheel set for a carriage residue cleaning machine, comprising a connecting frame and a mounting frame, wherein the connecting frame is fixedly arranged on the top of the carriage residue cleaning machine, the mounting frame comprises a guide rod, a fixed frame and at least two symmetrically arranged self-aligning wheel sets on the fixed frame, the guide rod extends in the vertical direction, the connecting frame is provided with a guide channel in sliding fit with the guide rod, the self-aligning wheel set comprises a top positioning wheel and a side positioning wheel, the side positioning wheel is arranged on the fixed frame in a manner capable of elastically moving in the horizontal direction, so that when the top positioning wheel is overlapped on the top of the carriage side wall under the action of gravity, the side positioning wheel can elastically contact the inner side of the carriage side wall to realize elastic self-alignment.
2. The self-aligning rack for car residue cleaning of claim 1, wherein, The connecting frame is square and is connected vertically by an I-shaped steel, square steels are connected to the four corners of the connecting frame respectively, the square steels extend in the vertical direction, the steel cylinders of the square steels constitute the guide channel, and the guide rods are in sliding fit with the square steels respectively.
3. The self-aligning rack for car residue cleaning of claim 2, wherein, The mounting frame further comprises two connecting pieces symmetrically distributed, and the two connecting pieces are respectively connected to the top ends of two adjacent guide rods.
4. The self-aligning rack for car residue cleaning of claim 3, wherein, The guide rods and the connecting pieces are square steels.
5. The self-aligning rack for car residue cleaning of claim 2, wherein, The fixed frame is square, and the self-aligning wheel sets are four, which are arranged at the four corners of the fixed frame respectively.
6. The self-aligning rack for car residue cleaning of claim 5, wherein, The side positioning wheel is connected to the fixed frame by a vertical fixed shaft, the side positioning wheel and the vertical fixed shaft are connected by a bearing, so that the side positioning wheel can rotate freely on the vertical fixed shaft, the fixed frame is provided with a clearance avoiding gap for mounting the side positioning wheel, the clearance avoiding gap is symmetrically provided with a guide rod and left and right limiting blocks arranged at the two ends of the guide rod on the upper and lower sides, the guide rod extends in the horizontal direction, the two ends of the vertical fixed shaft are in sliding fit with the guide rods on the upper and lower sides respectively, a spring is sleeved on the guide rod, and the spring is elastically connected with the vertical fixed shaft.
7. The self-aligning rack for car residue cleaning of claim 6, wherein, One end of the spring is connected with the left limiting block, and the other end is connected with the vertical fixed shaft, wherein the left limiting block is close to the inner side of the fixed frame.
Citation Information
Patent Citations
Carriage excess material cleaning device
CN213948389U