High-speed hardware zipper visual counting equipment
By designing a high-speed visual counting device for metal zippers, utilizing a half-wave linear vibrator and vibration sensor control structure, combined with visual counting technology, the problem of inaccurate weighing of metal zippers is solved, achieving efficient and accurate counting and convenient maintenance.
Patent Information
- Application Number
- CN202520135819.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-01-21
AI Technical Summary
In existing technologies, the individual weight of metal zippers is too small and has deviations, which leads to inaccurate product weight calculations by weighing methods. The larger the quantity, the greater the weight deviation, which can easily lead to missed or over-shipments. At the same time, the weighing method is time-consuming, labor-intensive, and not well-suited to different applications.
A high-speed visual counting device for metal zippers was designed. It uses a half-wave linear vibrator to drive the storage bin and the replenishment bin for stepped material feeding. A constant speed feeding is maintained by a vibration sensor PID frequency tracking control structure. Image processing and counting are performed by combining a high-speed camera and a light source. The device structure can be flipped for easy maintenance.
It achieves efficient and accurate zipper counting, reduces the risk of missing or over-sending zippers, and improves the adaptability and ease of maintenance of the equipment.
Smart Images
Figure CN223751276U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to hardware zipper vision counting technical field, concretely is a kind of high-speed hardware zipper vision counting equipment. BACKGROUND
[0002] The existing warehouse delivery counting mainly adopts weighing method, that is, the total weight of 50 to 100 products is weighed, and then the single weight of the product is obtained by dividing the weighing quantity. When delivering, the fixed weight of the zipper head is weighed according to the delivery quantity.
[0003] The existing method has small single weight of the zipper head and deviation of single weight, which leads to inaccurate single weight of the product calculated by the weighing method. The more the quantity, the greater the deviation caused by weighing, so that the situation of missing delivery or over-delivery often occurs. Moreover, this method is time-consuming and labor-intensive, and inconvenient for protection and maintenance, and has poor adaptability. Therefore, a high-speed hardware zipper vision counting equipment is needed to solve the above problems. SUMMARY
[0004] The utility model aims at providing a kind of high-speed hardware zipper vision counting equipment to solve the problem that the method mentioned in the above background technique has small single weight of the zipper head and deviation of single weight, which leads to inaccurate single weight of the product calculated by the weighing method. The more the quantity, the greater the deviation caused by weighing, so that the situation of missing delivery or over-delivery often occurs. Moreover, this method is time-consuming and labor-intensive, and inconvenient for protection and maintenance, and has poor adaptability.
[0005] In order to achieve the above object, the utility model provides the following technical scheme: a high -speed hardware zipper visual counting equipment, including support frame, support frame lower end is installed control cabinet, and support frame one side is fixedly installed and is discharged support frame, support frame opposite side is installed and is stored material straight vibration storehouse, and one side lower end intercommunication of storage material straight vibration storehouse is installed and is given priority to, the first straight vibration storehouse of material supply, the first straight vibration storehouse of material supply is installed in the both sides edge of the first straight vibration storehouse of material supply, and one side lower end intercommunication of the first straight vibration storehouse of material supply is installed and is given priority to, the second straight vibration storehouse of material supply, the second straight vibration storehouse of material supply is installed in the both sides edge of the second straight vibration storehouse of material supply, and the second straight vibration storehouse of material supply, the first straight vibration storehouse of material supply and storage material straight vibration storehouse lower end all are installed and are given priority to, the half -wave linear vibrator, the half -wave linear vibrator lower end with control cabinet upper end electric nature installs, the second straight vibration storehouse of material supply one side intercommunication is installed and is given priority to, high -speed belt line, and high -speed belt line one end is passed through distribution with the discharge support frame, the high -speed belt line lower end vertical distribution has the transfer belt line, the discharge support frame inner wall upper end both sides install the pivot, and the pivot is rotatably installed with the light source between, control cabinet one side intermediate position installs the movement support rod, and movement support rod outer wall sliding sleeve is installed with the movement sliding block, the movement sliding block upper end is installed with the high -speed camera, the storage material straight vibration storehouse one side intermediate vertical fixedly connected has the lift limiting slide rod, and lift limiting slide rod outer wall sleeve is installed with the baffle, the baffle inner wall is opened in the lift limiting sliding groove, the lift limiting slide rod and lift limiting sliding groove insert and slide and install, support frame upper end is installed with the upper cover plate, and support frame front and back side installs the side cover plate, the discharge support frame upper end edge is installed with the connecting hinge, and the connecting hinge other side is installed with the protective cover plate.
[0006] Preferably, the upper cover plate and the side cover plate are connected with the upper end and the front and back sides of the support frame in a flip open-close manner, the protective cover plate is connected with the discharge support frame in a flip manner through the connecting hinge, and the protective cover plate, the upper cover plate and the side cover plate are all made of transparent acrylic material.
[0007] Preferably, the storage material straight vibration storehouse, the first straight vibration storehouse of material supply and the second straight vibration storehouse of material supply are connected with the control cabinet in a step vibration moving manner through the half-wave linear vibrator, the vibration frequency of the half-wave linear vibrator at the lower end of the first straight vibration storehouse of material supply is higher than that of the half-wave linear vibrator at the lower end of the storage material straight vibration storehouse, and the vibration frequency of the half-wave linear vibrator at the lower end of the second straight vibration storehouse of material supply is higher than that of the half-wave linear vibrator at the lower end of the first straight vibration storehouse of material supply.
[0008] Preferably, the high-speed camera is distributed in an inclined position with the high-speed belt line, and the high-speed camera is connected with the movement support rod in a front and back sliding manner through the movement sliding block, the light source is in a matrix structure, and the light source is connected with the discharge support frame in a damping rotary manner through the pivot.
[0009] Preferably, one side of the second straight vibration storehouse of material supply is in a V-shaped structure, and the half-wave linear vibrator is in a vibration sensor PID frequency tracking control structure.
[0010] Preferably, the baffle is connected with the storage straight vibration bin through a lifting limiting sliding rod and a lifting limiting sliding groove.
[0011] Compared with the prior art, the high-speed hardware zipper visual counting equipment has the advantages that the half-wave linear vibrator drives the storage straight vibration bin, the material supplementing secondary straight vibration bin, the main material supplying secondary straight vibration bin, the main material supplying primary straight vibration bin and the material supplementing primary straight vibration bin to guide the materials in sequence, the vibration sensor PID frequency tracking control structure of the half-wave linear vibrator drives the straight vibrator to adapt the vibration frequency according to different loads to keep constant-speed feeding, the lower straight vibration can better pull and scatter the materials, the upper cover plate, the side cover plate and the protective cover plate can overturn and cover the supporting frame and the discharging supporting frame to play a protective role, and the light source can be finely adjusted through the rotating shaft, and the high-speed camera can be finely adjusted through the moving supporting rod and the moving sliding block, and the adaptability is good. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is a front view of the high-speed hardware zipper visual counting equipment.
[0013] Figure 2 It is a schematic view of the internal structure of the high-speed hardware zipper visual counting equipment.
[0014] Figure 3 It is a schematic view of the material guiding mechanism of the high-speed hardware zipper visual counting equipment.
[0015] Figure 4 It is a schematic view of the connection between the discharging supporting frame and the light source of the high-speed hardware zipper visual counting equipment.
[0016] Figure 5 It is a high-speed hardware zipper visual counting equipment. Figure 2 It is an enlarged view of A in the high-speed hardware zipper visual counting equipment.
[0017] Figure 6 It is a high-speed hardware zipper visual counting equipment. Figure 2 It is an enlarged view of B in the high-speed hardware zipper visual counting equipment.
[0018] In the figure: 1, support frame, 2, upper cover plate, 3, storage straight vibration bin, 4, side cover plate, 5, control cabinet, 6, discharge support frame, 7, protective cover plate, 8, connecting hinge, 9, high-speed camera, 10, light source, 11, transfer belt line, 12, supplementary material secondary straight vibration bin, 13, main feeding secondary straight vibration bin, 14, main feeding primary straight vibration bin, 15, supplementary material primary straight vibration bin, 16, half-wave linear vibrator, 17, high-speed belt line, 18, rotating shaft, 19, lifting limiting sliding rod, 20, lifting limiting sliding groove, 21, baffle, 22, moving support rod, 23, moving sliding block. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0020] Please refer to Figures 1-6 The utility model provides a kind of technical solutions: a kind of high-speed hardware zipper visual counting equipment, including support frame 1, upper cover plate 2, storage straight vibration bin 3, side cover plate 4, control cabinet 5, discharge support frame 6, protective cover plate 7, connecting hinge 8, high-speed camera 9, light source 10, transfer belt line 11, supplementary material secondary straight vibration bin 12, main feeding secondary straight vibration bin 13, main feeding primary straight vibration bin 14, supplementary material primary straight vibration bin 15, half-wave linear vibrator 16, high-speed belt line 17, rotating shaft 18, lifting limiting sliding rod 19, lifting limiting sliding groove 20, baffle 21, moving support rod 22 and moving sliding block 23, control cabinet 5 is installed in support frame 1 lower end, and discharge support frame 6 is fixedly installed in support frame 1 one side, storage straight vibration bin 3 is installed in support frame 1 other side, and main feeding primary straight vibration bin 14 is communicated and installed in storage straight vibration bin 3 one side lower end, and main feeding secondary straight vibration bin 13, and main feeding primary straight vibration bin 14 are moved by half-wave linear vibrator 16 and control cabinet 5 with ladder vibration, and the vibration frequency of half-wave linear vibrator 16 in the lower end of main feeding primary straight vibration bin 14 is higher than that of storage straight vibration bin 3, the vibration frequency of half-wave linear vibrator 16 in the lower end of main feeding secondary straight vibration bin 13 is higher than that of main feeding primary straight vibration bin 14, so that the material guiding efficiency is better, and orderly discharge can be carried out, to avoid accumulation.
[0021] The main feeding first-stage straight vibration bin 14 is provided with a feeding first-stage straight vibration bin 15 on both sides, and the main feeding first-stage straight vibration bin 14 is provided with a main feeding second-stage straight vibration bin 13 at the lower end on one side, the main feeding second-stage straight vibration bin 13 is provided with a V-shaped structure on one side, and the half-wave linear vibrator 16 is provided with a vibration sensor PID frequency tracking control structure, so that the main feeding second-stage straight vibration bin 13 can conveniently queue the materials in front of and behind the V-shaped material channel, avoid the materials connected on the left and right sides, and the straight vibrator can adapt the vibration frequency according to different loads to keep constant-speed feeding, so that the lower-stage straight vibration can better pull apart and scatter the materials.
[0022] The main feeding second-stage straight vibration bin 13 is provided with a feeding second-stage straight vibration bin 12 on both sides, and the main feeding second-stage straight vibration bin 13, the main feeding first-stage straight vibration bin 14 and the storage straight vibration bin 3 are provided with a half-wave linear vibrator 16 at the lower end, the half-wave linear vibrator 16 is electrically connected with the control cabinet 5 at the upper end, the main feeding second-stage straight vibration bin 13 is provided with a high-speed belt line 17 at the lower end, the high-speed belt line 17 is provided with a transfer belt line 11 vertically, the transfer belt line 11 is provided with a rotating shaft 18 on the inner wall of the discharge support frame 6, the rotating shaft 18 is provided with a light source 10, the control cabinet 5 is provided with a moving support rod 22 at the middle position on one side, the moving support rod 22 is provided with a moving sliding block 23 on the outer wall, the moving sliding block 23 is provided with a high-speed camera 9 at the upper end, the high-speed camera 9 is provided at an inclined position relative to the high-speed belt line 17, the high-speed camera 9 is slidably connected with the moving support rod 22 through the moving sliding block 23, the light source 10 is provided with a matrix structure, and the light source 10 is rotatably connected with the discharge support frame 6 through the rotating shaft 18, so that the high-speed camera 9 can be conveniently adjusted, and the light source 10 can be conveniently adjusted, and the adaptability is good.
[0023] The storage straight vibration bin 3 is provided with a lifting limiting sliding rod 19 at the middle position on one side, and the lifting limiting sliding rod 19 is provided with a baffle 21 on the outer wall, the baffle 21 is slidably connected with the storage straight vibration bin 3 through the lifting limiting sliding rod 19 and a lifting limiting sliding groove 20, so that the baffle 21 can adjust the discharging space and avoid material accumulation.
[0024] The inner wall of the baffle 21 is provided with a lifting limiting sliding groove 20, and a lifting limiting sliding rod 19 is inserted and slidably installed in the lifting limiting sliding groove 20. An upper cover plate 2 is installed at the upper end of the supporting frame 1, and side cover plates 4 are installed on the front and rear sides of the supporting frame 1. The upper cover plate 2 and the side cover plates 4 are in turn opening and closing connection with the upper end and the front and rear sides of the supporting frame 1. The protective cover plate 7 is in turn connected with the discharging supporting frame 6 through a connecting hinge 8. The protective cover plate 7, the upper cover plate 2 and the side cover plates 4 are all made of transparent acrylic material, so that the protective cover plate 7, the upper cover plate 2 and the side cover plates 4 are conveniently opened and closed in turn, have good protection effect, and are convenient for maintenance and use. The connecting hinge 8 is installed on the upper end edge of the discharging supporting frame 6, and the protective cover plate 7 is installed on the other side of the connecting hinge 8.
[0025] Working principle: when the high-speed hardware zipper visual counting device is used, first, the device is connected to the power supply, then the material is placed in the storage straight vibration bin 3, then the baffle 21 is adjusted in height by the lifting limiting sliding rod 19 and the lifting limiting sliding groove 20, the discharging space is adjusted, then the half-wave linear vibrator 16 is started, thereby driving the storage straight vibration bin 3, the material supplementing secondary straight vibration bin 12, the main material supplying secondary straight vibration bin 13, the main material supplying primary straight vibration bin 14 and the material supplementing primary straight vibration bin 15 to guide the material in turn in steps, then the material is quickly guided out through the high-speed belt line 17, then the material blocks the light source 10 to form individual black and white images in the high-speed camera 9, finally the visual system collects and processes the images to count, then the material falls to the transfer belt line 11 and is conveyed to the packaging bag for packaging. When the high-speed camera 9 and the light source 10 need to be finely adjusted, the supporting rod 22, the moving block 23 and the rotating shaft 18 can be moved and rotated to adjust. When cleaning and maintenance are needed, the upper cover plate 2, the side cover plates 4 and the protective cover plate 7 can be turned open for cleaning and maintenance. This is the use process of the high-speed hardware zipper visual counting device.
[0026] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A high-speed hardware zipper visual counting device, comprising a support frame (1), a control cabinet (5) is installed at the lower end of the support frame (1), and a discharge support frame (6) is fixedly installed on one side of the support frame (1), characterized in that: The support frame (1) is provided with a storage straight vibration bin (3) on the other side, and a main feeding first-stage straight vibration bin (14) is communicated and installed at the lower end of one side of the storage straight vibration bin (3), the main feeding first-stage straight vibration bin (14) is provided with a feeding first-stage straight vibration bin (15) on both sides, and a main feeding second-stage straight vibration bin (13) is communicated and installed at the lower end of one side of the main feeding first-stage straight vibration bin (14), the main feeding second-stage straight vibration bin (13) is provided with a feeding second-stage straight vibration bin (12) on both sides, and the main feeding second-stage straight vibration bin (13), the main feeding first-stage straight vibration bin (14) and the storage straight vibration bin (3) are all provided with a half-wave linear vibrator (16) at the lower end, the half-wave linear vibrator (16) is electrically installed at the lower end of the control cabinet (5), the main feeding second-stage straight vibration bin (13) is communicated and installed with a high-speed belt line (17) on one side, and the high-speed belt line (17) is distributed through the discharge support frame (6) at one end, the high-speed belt line (17) is vertically distributed with a transfer belt line (11) at the lower end, the discharge support frame (6) is provided with a rotating shaft (18) on the inner wall of the upper end of both sides, and a light source (10) is rotatably installed between the rotating shafts (18), a moving support rod (22) is installed at the middle position of one side of the control cabinet (5), a moving sliding block (23) is slidingly and integrally installed on the outer wall of the moving support rod (22), a high-speed camera (9) is installed on the upper end of the moving sliding block (23), a lifting limiting sliding rod (19) is vertically and fixedly connected on one side of the storage straight vibration bin (3), a baffle (21) is integrally installed on the outer wall of the lifting limiting sliding rod (19), a lifting limiting sliding groove (20) is formed in the inner wall of the baffle (21), the lifting limiting sliding rod (19) and the lifting limiting sliding groove (20) are slidingly installed, an upper cover plate (2) is installed on the upper end of the support frame (1), side cover plates (4) are installed on the front and rear sides of the support frame (1), a connecting hinge (8) is installed on the upper end edge of the discharge support frame (6), and a protective cover plate (7) is installed on the other side of the connecting hinge (8).
2. A high speed hardware zipper visual counting apparatus according to claim 1, wherein: The upper cover plate (2) and the side cover plate (4) are connected with the upper end and the front and rear sides of the support frame (1) in a flip opening and closing manner, the protective cover plate (7) is connected with the discharge support frame (6) in a flip manner through the connecting hinge (8), and the protective cover plate (7), the upper cover plate (2) and the side cover plate (4) are all made of transparent acrylic material.
3. A high speed hardware zipper visual counting apparatus according to claim 2, wherein: The storage straight vibration bin (3), the main feeding first-stage straight vibration bin (14) and the main feeding second-stage straight vibration bin (13) are stepwise vibrated and moved by the half-wave linear vibrator (16) and the control cabinet (5), the vibration frequency of the half-wave linear vibrator (16) at the lower end of the main feeding first-stage straight vibration bin (14) is higher than that of the half-wave linear vibrator (16) at the lower end of the storage straight vibration bin (3), and the vibration frequency of the half-wave linear vibrator (16) at the lower end of the main feeding second-stage straight vibration bin (13) is higher than that of the half-wave linear vibrator (16) at the lower end of the main feeding first-stage straight vibration bin (14).
4. A high speed hardware zipper visual counting apparatus according to claim 3, wherein: The high-speed camera (9) is distributed in an inclined position with the high-speed belt line (17), and the high-speed camera (9) is connected with the moving support rod (22) through the moving slider (23) in a front and back sliding mode, the light source (10) is in a matrix structure, and the light source (10) is connected with the discharge support frame (6) in a damping rotary mode through the rotating shaft (18).
5. A high speed hardware zipper visual counting apparatus according to claim 4, wherein: The main feeding secondary straight vibration bin (13) is provided with a V-shaped structure on one side, and the half-wave linear vibrator (16) is provided with a vibration sensor PID frequency tracking control structure.
6. A high speed hardware zipper visual counting apparatus according to claim 5, wherein: The baffle (21) is connected with the storage straight vibration bin (3) on one side in a limiting sliding opening and closing mode through the lifting limiting sliding rod (19) and the lifting limiting sliding groove (20).