Automatic bag opening dust-free feeding system
The automated bag-opening dust-free feeding system solves the problems of low efficiency and dust pollution associated with traditional manual feeding, achieving fully automated and dust-free raw material processing, and improving production efficiency and environmental cleanliness.
Patent Information
- Application Number
- CN202520613515.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-04-02
AI Technical Summary
Traditional manual feeding methods are inefficient and prone to dust pollution, affecting the cleanliness of the production environment and the health of operators.
An automated bag-opening dust-free feeding system was designed, including bag loading, bag gripping and shifting, bag breaking and dust removal mechanisms, equipped with a robotic arm and vision recognition system, and integrated screening and crushing functions to achieve fully automated processing.
It improves production efficiency, reduces manual intervention, ensures a dust-free working environment, stabilizes the feeding process, and adapts to the efficient processing of different types of raw materials.
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Figure CN223751306U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to dust -free feeding technical field, especially relate to an automatic bag opening dust -free feeding system. BACKGROUND
[0002] In modern industrial production, the feeding process of raw materials is a key link, especially for the treatment of powder and block raw materials. The traditional manual feeding method is not only inefficient, but also easy to produce dust pollution, which threatens the health of operators and affects the cleanliness of the production environment.
[0003] Therefore, an automatic bag opening dust -free feeding system is urgently needed. CONTENT OF THE UTILITY MODEL
[0004] The utility model provides a kind of automatic bag opening dust -free feeding system to solve the problems in the background art.
[0005] In order to achieve the above purpose, the utility model realizes the following technical solutions:
[0006] An automatic bag opening dust -free feeding system, comprising:
[0007] A bag loading mechanism for loading raw material bags;
[0008] A bag grabbing and shifting mechanism for grabbing raw material bags from the bag loading mechanism to the feeding station and grabbing empty bags to the bag placing station after feeding is completed;
[0009] A bag breaking mechanism for breaking raw material bags at the feeding station;
[0010] A dust removal mechanism for dust extraction at the feeding station.
[0011] Preferably, the bag loading mechanism comprises:
[0012] A pallet for placing raw material bags;
[0013] A bag loading conveying mechanism for conveying the pallet to the loading station.
[0014] Preferably, the bag loading mechanism further comprises:
[0015] A pallet lifting mechanism for lifting the pallet before the bag loading conveying mechanism to allow the pallet to enter the bag loading conveying mechanism;
[0016] A pallet collecting mechanism for pushing the empty pallet to the pallet collecting station at the end of the bag loading conveying mechanism, the pallet collecting station having a mechanism for lifting and supporting the pallet upward from all around the pallet to leave space for the next pallet to enter.
[0017] Preferably, the bag breaking mechanism is arranged below the feeding station, and the bag breaking mechanism breaks the raw material bag through blade movement or blade rotation.
[0018] Preferably, the dust removal mechanism comprises a top cover, a dust suction pipeline, a dust removal mechanism and a fan arranged in sequence, and the top cover is arranged above the feeding station.
[0019] Preferably, the dust particles after dust removal enter the collection mechanism or are conveyed to other stations for use.
[0020] Preferably, a screening mechanism is further arranged below the feeding station, and the screening mechanism performs primary screening on the raw materials in the raw material bag.
[0021] Preferably, the feeding station is further provided with a crushing mechanism, and the crushing mechanism is arranged before the screening mechanism.
[0022] Preferably, the bag placing station is provided with a compaction mechanism for compacting empty bags.
[0023] Preferably, the bag grabbing and shifting mechanism comprises a mechanical arm, and the mechanical arm is provided with a visual recognition system for accurately grabbing bags; and the mechanical arm is provided with a shaking mechanism for shaking during feeding.
[0024] Compared with the prior art, the utility model has the beneficial effects as follows:
[0025] (1) The utility model realizes full-automatic processing of raw material bags from feeding, feeding, dust removal to bag placing, greatly improves production efficiency and reduces the need for manual intervention.
[0026] (2) The mechanical arm is provided with a visual recognition system and a shaking mechanism, can accurately grab raw material bags and ensure the stability of the feeding process through shaking, and reduces errors and powder scattering problems in the feeding process.
[0027] (3) The dust removal mechanism is combined by a top cover, a dust suction pipeline, a dust removal mechanism and a fan, can effectively absorb and remove dust particles during feeding, ensures a dust-free working environment and reduces the harm of dust to operators and equipment.
[0028] (4) The utility model can not only process powder raw materials, but also integrates a screening and crushing mechanism, can crush and screen blocky raw materials, ensures efficient processing of different types of raw materials and reduces equipment switching and operation steps.
[0029] (5) The compaction mechanism of the bag placing station can compact empty bags, save space and facilitate subsequent processing, cooperates with the collection tray mechanism to form a complete automatic processing flow, improves the automation level and continuous production capacity of the system. BRIEF DESCRIPTION OF DRAWINGS
[0030] To more clearly illustrate the technical solution of this utility model, the drawings used in the description will be briefly introduced below. Obviously, the drawings in the following description are one embodiment of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort:
[0031] Figure 1 and Figure 2 This is a schematic diagram of the structure of the automated bag-opening dust-free feeding system disclosed in the embodiments of this utility model. Detailed Implementation
[0032] The following detailed description, in conjunction with the accompanying drawings and specific embodiments, further illustrates the proposed solution of this utility model. The advantages and features of this utility model will become clearer from the following description. It should be noted that the drawings are in a very simplified form and use non-precise proportions, intended only to facilitate and clearly illustrate the embodiments of this utility model. Please refer to the drawings to make the objectives, features, and advantages of this utility model more apparent and understandable. It should be understood that the structures, proportions, sizes, etc., depicted in the accompanying drawings are only for illustrative purposes to aid those skilled in the art and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to the size, without affecting the effects and objectives achieved by this utility model, should still fall within the scope of the technical content disclosed in this utility model.
[0033] Figure 1 and Figure 2 This diagram illustrates the structure of the automated bag-opening dust-free feeding system disclosed in this embodiment of the invention, including a bag loading mechanism, a bag gripping and shifting mechanism, a bag breaking mechanism, and a dust removal mechanism 330, wherein:
[0034] The bag feeding mechanism is used for feeding raw material bags 600;
[0035] The bag-grabbing and shifting mechanism is used to grab the raw material bag 600 from the bag-loading mechanism to the feeding station 210, and after feeding is completed, grab the empty bag to the bag-releasing station 410;
[0036] The bag-breaking mechanism is used to break open the raw material bags at the feeding station 210;
[0037] The dust removal mechanism 330 is used to remove dust at the feeding station 210.
[0038] Specifically, the bagging mechanism includes a tray 110, a bagging conveying mechanism 120, a tray lifting mechanism 130, a tray collecting mechanism 140, the tray 110 is used to place a plurality of raw material bags in a stack, the bagging conveying mechanism 120 is used to convey the tray 110 to the feeding station 160, the tray lifting mechanism 130 is used to lift the tray 110 before the bagging conveying mechanism 120, so that the tray 110 enters the bagging conveying mechanism 120, and the tray collecting mechanism 140 is used to push the empty tray 110 to the tray collecting station 150 at the end of the bagging conveying mechanism 120, the tray collecting station 150 has a mechanism for lifting and supporting the tray 110 upward from the periphery of the tray 110, leaving space for the next tray 110 to enter.
[0039] A bag breaking mechanism (not shown in the figure) is arranged below the feeding station 210, and the bag breaking mechanism breaks the raw material bag 600 by moving or rotating a blade.
[0040] The dust removal mechanism 330 includes a top cover 310, a dust suction pipeline 320, a dust removal mechanism 330, and a fan 340 arranged in sequence, and the top cover 310 is arranged above the feeding station 210. After being removed, the dust particles enter the collecting mechanism or are transported to other stations for use. The dust removal mechanism 330 can effectively absorb and remove dust particles during the feeding process, ensuring a dust-free working environment and reducing the harm of dust to operators and equipment.
[0041] For powder raw materials, a screening mechanism (not shown in the figure) is further arranged below the feeding station 210, and the screening mechanism performs preliminary screening on the raw materials in the raw material bag 600. For block raw materials, the feeding station 210 is further provided with a crushing mechanism (not shown in the figure), and the crushing mechanism is arranged before the screening mechanism, thereby ensuring efficient processing of different types of raw materials and reducing equipment switching and operation steps.
[0042] The bag placing station 410 is provided with a compaction mechanism (not shown in the figure), which is used to compact the empty bags, save space, and facilitate subsequent processing.
[0043] The bag grabbing and shifting mechanism includes a mechanical arm 510, which has a visual recognition system for accurately grabbing bags; the mechanical arm 510 has a shaking mechanism to shake during feeding, thereby ensuring the stability of the feeding process and reducing errors and powder scattering problems during feeding.
[0044] In operation, the raw material bag 600 is placed on the tray 110 in a stack, the tray 110 is lifted by the tray lifting mechanism 130 and enters the bagging conveying mechanism 120, and is conveyed to the feeding station 160.
[0045] The mechanical arm 510 picks up the raw material bag 600 from the feeding station 160 to the feeding station 210, and it should be noted that the mechanical arm 510 can transmit the raw material bag 600 to the feeding station 210 in a rotating manner after picking up the raw material bag 600, or can transmit the raw material bag 600 to the feeding station 210 in a translational manner, and the utility model is not limited to the rotating grabbing shown in the drawings, and the embodiment is exemplified by rotating grabbing, and the rotating grabbing can save space.
[0046] The bag breaking mechanism below the feeding station 210 breaks the raw material bag 600 by moving a blade or rotating a blade, and the raw material in the raw material bag 600 enters the screening mechanism below the feeding station 210 for preliminary screening.
[0047] In this process, the dust removal mechanism 330 above the feeding station 210 removes dust particles generated on the feeding station 210 by the top cover 310, the dust suction pipeline 320, the dust removal mechanism 330 and the fan 340, and the dust particles after dust removal can be collected or transported to other stations for reuse.
[0048] In this process, the mechanical arm 510 keeps shaking the feeding by the shaking mechanism.
[0049] After the feeding is completed, the mechanical arm 510 transmits the empty bag to the bag placing station 410, and the compaction mechanism of the bag placing station 410 compacts the empty bag.
[0050] After all the raw material bags 600 on one tray 110 are fed, the empty tray 110 is transmitted to the end of the bag conveying mechanism 120, the tray collecting mechanism 140 at the end of the bag conveying mechanism 120 first pushes the empty tray 110 to the bottom of the tray collecting station 150, and the tray collecting station 150 has a mechanism for lifting the tray 110 from the four sides of the tray 110 and supporting it, after the empty tray 110 is lifted, the next tray 110 can be left to enter the space at the bottom of the tray collecting station 150.
[0051] The utility model realizes the full automation of the raw material bag 600 from feeding, feeding, dust removal to bag placing, greatly improves the production efficiency, and reduces the need for manual intervention.
[0052] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily implying any actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the presence of additional identical elements in the process, method, article, or apparatus that comprises the element. Additionally, the term "coupled" is defined as connected, whether directly or indirectly, while the term "connected" is defined as directly or indirectly connected. In the document, the term "optional" means that the feature can or can not be present, and that the process, method, article, or apparatus can or can not include the feature.
[0053] Although the present application has been described in detail through the preferred embodiments, it should be understood that the above description is not to be considered as limiting the present application. Various modifications and alterations of the present application will become apparent to those skilled in the art from the above description without departing from the scope of the present application. Accordingly, the scope of the present application should be determined by the appended claims and their equivalents.
Claims
1. An automated open-bag dust-free feeding system, characterized in that, The application relates to a raw material bag feeding device. The device comprises: a bag feeding mechanism for feeding raw material bags; a bag grabbing and moving mechanism for grabbing the raw material bags from the bag feeding mechanism to a feeding station and grabbing the empty bags to a bag placing station after the feeding is completed; a bag breaking mechanism for breaking the raw material bags at the feeding station; 2. The automated open-bag dust-free material feeding system of claim 1, wherein, a dust removing mechanism for dust suction at the feeding station. The bag feeding mechanism comprises: a tray for placing raw material bags; 3. The automated open-bag dust-free material feeding system of claim 2, wherein, a bag feeding conveying mechanism for conveying the tray to a feeding station. The bag feeding mechanism further comprises: a tray lifting mechanism for lifting the tray before the bag feeding conveying mechanism so that the tray enters the bag feeding conveying mechanism; 4. The automated open-bag dust-free material feeding system of claim 1, wherein, a tray collecting mechanism for pushing the empty tray to a tray collecting station at the end of the bag feeding conveying mechanism, wherein the tray collecting station is provided with a mechanism for lifting and supporting the tray from the periphery of the tray upward, thereby leaving space for the next tray.
5. The automated open-bag dust-free material feeding system of claim 1, wherein, The bag breaking mechanism is arranged below the feeding station, and the bag breaking mechanism breaks the raw material bags through blade movement or blade rotation.
6. The automated open-bag dust-free material feeding system of claim 5, wherein, The dust removing mechanism comprises a top cover, a dust suction pipeline, a dust removing mechanism and a fan arranged in sequence, and the top cover is arranged above the feeding station.
7. The automated open-bag dust-free material feeding system of claim 1, wherein, The dust particles after dust removal enter a collecting mechanism or are transported to other stations for use.
8. The automated open-bag dust-free material feeding system of claim 7, wherein, A screening mechanism is further arranged below the feeding station, and the screening mechanism performs primary screening on the raw materials in the raw material bags.
9. The automated open-bag dust-free material feeding system of claim 1, wherein, The feeding station is further provided with a crushing mechanism, and the crushing mechanism is arranged before the screening mechanism.
10. The automated open-bag dust-free material feeding system of claim 1, wherein, The bag placing station is provided with a compacting mechanism for compacting the empty bags. The bag grabbing and moving mechanism comprises a mechanical arm, and the mechanical arm is provided with a visual recognition system for accurately grabbing the bags; the mechanical arm is provided with a shaking mechanism for shaking during feeding.