Coal mine belt conveying monitoring and early warning device
By installing deflection and slack detection components on coal mine belt conveyors, combined with triggers and alarms, the problem of existing devices being unable to monitor belt deflection has been solved, enabling comprehensive monitoring and timely alarm of belt status and ensuring coal mine production safety.
Patent Information
- Application Number
- CN202520433612.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-03-13
AI Technical Summary
Existing monitoring devices for coal mine belt conveyors can only detect belt slack, but cannot detect belt deflection, resulting in incomplete monitoring.
A monitoring and early warning device for coal mine belt conveyors was designed, comprising a deflection detection component and a slack detection component. The device uses a trigger and a host computer to monitor the belt status in real time and activates an alarm when there is deflection or slack. It is equipped with an adjustable tensioning structure to adjust the belt tension.
It enables real-time monitoring of belt deflection and slack, timely alarms, prevention of safety accidents, improved work efficiency, and extended belt service life.
Smart Images

Figure CN223751760U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to coal mine conveying technical field, concretely is a coal mine belt conveying monitoring and early warning device. BACKGROUND
[0002] In coal mine production operation, the belt conveying system as the key link of coal transportation, bears the important task of efficient, continuous transportation of the coal mined in the pit to the ground. Because the coal mine underground environment is complex and bad, the belt conveyor is long-term in high load, much dust, damp and other bad working conditions. The belt itself is prone to deviation, tearing, belt breakage and other conditions. Once this situation occurs, not only will the coal transportation be interrupted, but also the maintenance process will be time-consuming and laborious, and safety accidents may also be caused. Therefore, it is necessary to use a monitoring device to monitor and warn the running state.
[0003] According to the search, the Chinese patent document with publication number CN217497620U discloses a coal mine conveying belt monitoring device. The coal mine is conveyed by the belt in the conveyor body. When the belt is relaxed, the sliding block will descend due to the abutment of the spring and its own gravity. When the belt relaxation is large, the sliding block will descend to make the first contact mechanism internal structure contact, so that the alarm lamp is powered on to issue an alarm to remind the outside world. When the belt is broken, the sliding plate will descend due to gravity, and the second contact mechanism is driven by the sliding plate to descend and the second contact mechanism internal structure is powered off.
[0004] However, the above monitoring device can only monitor when the belt is relaxed in actual use, and cannot be monitored when the belt deviates. Therefore, there is the problem of incomplete monitoring. UTILITY MODEL CONTENTS
[0005] (I) Technical problem solved
[0006] In view of the deficiencies of the prior art, the utility model provides a coal mine belt conveying monitoring and early warning device, which has the advantages of being able to monitor and warn the state of the belt when the belt conveyor transports coal mine, preventing accidents, etc., and solves the above technical problems.
[0007] (II) Technical scheme
[0008] To achieve the above purpose, the utility model provides the following technical scheme: a coal mine belt conveying monitoring and early warning device, comprising a belt conveyor, a deviation detection assembly and a relaxation detection assembly are installed on the rack of the belt conveyor, and one end of the rack of the belt conveyor is connected with an angle iron through bolts, the top surface of the angle iron is fixedly connected with a vertical rod, the top end of the vertical rod is installed with an upper computer, and an alarm is installed on the top of the upper computer;
[0009] The deflection detection assembly comprises a bottom plate, one side of the bottom plate is fixedly connected with an ear plate, the top of the ear plate is fixedly connected with a vertical shaft, the top end of the vertical shaft is rotatably connected with a connecting plate, the top surface of the connecting plate is rotatably connected with a vertical roller shaft, the bottom end of the vertical roller shaft is fixedly connected with a touch rod, the top surface of the bottom plate is fixedly connected with a first alarm trigger, and the outer surface of the first alarm trigger is provided with a button one.
[0010] The slack detection assembly comprises a supporting plate, the upper surface of the supporting plate is provided with a second alarm trigger, the top of the second alarm trigger is provided with a button two, the upper surface of the supporting plate is welded with an L-shaped plate, the side surface of the L-shaped plate is rotatably connected with a straight plate, and one end of the straight plate is rotatably connected with a horizontal roller shaft.
[0011] Preferably, the slack detection assembly further comprises an adjusting bolt and a C-shaped frame, the adjusting bolt is inserted into the bottom of the C-shaped frame and connected through a nut, and the C-shaped frame is connected to the rack of the belt conveyor through a bolt.
[0012] Preferably, the side surface of the L-shaped plate is rotatably connected with two symmetrical straight plates through a pin shaft, and the horizontal roller shaft is in sliding contact with the belt of the belt conveyor.
[0013] Preferably, the top surface of the L-shaped plate is fixedly connected with a scale, the bottom of the C-shaped frame is provided with a rectangular hole, the scale is inserted into the rectangular hole, and the inside of the L-shaped plate is rotatably connected with a tensioning roller.
[0014] Preferably, the bottom plate is connected to the rack of the belt conveyor through a bolt, and the inside of the connecting plate is rotatably connected with two vertical roller shafts.
[0015] Preferably, the first alarm trigger and the second alarm trigger are connected to the upper computer through wires.
[0016] Compared with the prior art, the coal mine belt conveying monitoring and early warning device has the following beneficial effects:
[0017] 1、The deflection detection assembly and the slack detection assembly can monitor the belt running state of the belt conveyor in real time, once the belt is deflected or slackened, the corresponding trigger can rapidly respond, signals are transmitted to the upper computer, the alarm of the upper computer is started immediately, the staff is reminded to stop and check in time, safety accidents caused by abnormal belt are effectively avoided, and the safety of coal mine production is ensured.
[0018] 2, the utility model discloses equipped with adjustable tensioning structure, the height position of tensioning roller can be adjusted easily by rotating the nut on the adjusting peg, thereby the tightness of the belt is adjusted, and in the adjustment process, the scale on the scale can be controlled accurately, ensure that the both ends of tensioning roller adjust consistently, make the belt be in the suitable tensioned state all the time, improve the work efficiency, and prolong the service life of the belt. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the structure of the utility model three-dimensional schematic diagram;
[0020] Figure 2 It is the structure of the utility model three-dimensional schematic diagram of slack detection subassembly;
[0021] Figure 3 It is the structure of the utility model front schematic diagram of slack detection subassembly;
[0022] Figure 4 It is the structure of the utility model three-dimensional schematic diagram of deflection detection subassembly;
[0023] Figure 5 It is the structure of the utility model back schematic diagram of deflection detection subassembly.
[0024] Wherein: 1, belt conveyor;2, deflection detection subassembly;21, bottom plate;22, ear plate;23, vertical shaft;24, connecting plate;25, vertical roller shaft;26, touch rod;27, first alarm trigger;28, button one;3, slack detection subassembly;31, supporting plate;32, second alarm trigger;33, button two;34, L-shaped plate;35, straight plate;36, horizontal roller shaft;37, adjusting peg;38, C-shaped frame;39, scale;310, tensioning roller;4, angle iron;5, vertical rod;6, upper computer;7, alarm. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.
[0026] Please refer to Figures 1-5 A coal mine belt conveying monitoring and early warning device, including belt conveyor 1, the rack of belt conveyor 1 is installed with deflection detection subassembly 2 and slack detection subassembly 3, and the rack of belt conveyor 1 is connected with angle iron 4 at one end through bolt, the top surface of angle iron 4 is fixedly connected with vertical rod 5, and the top end of vertical rod 5 is installed with upper computer 6, and the top of upper computer 6 is installed with alarm 7.
[0027] The deflection detection assembly 2 comprises a bottom plate 21, one side of the bottom plate 21 is fixedly connected with an ear plate 22, the top of the ear plate 22 is fixedly connected with a vertical shaft 23, the top end of the vertical shaft 23 is rotatably connected with a connecting plate 24, the top surface of the connecting plate 24 is rotatably connected with a vertical roller shaft 25, the bottom end of the vertical roller shaft 25 is fixedly connected with a touch rod 26, the top surface of the bottom plate 21 is fixedly connected with a first alarm trigger 27, and the outer surface of the first alarm trigger 27 is provided with a button one 28.
[0028] The slack detection assembly 3 comprises a supporting plate 31, the upper surface of the supporting plate 31 is provided with a second alarm trigger 32, the top of the second alarm trigger 32 is provided with a button two 33, the upper surface of the supporting plate 31 is welded with an L-shaped plate 34, the side surface of the L-shaped plate 34 is rotatably connected with a straight plate 35, and one end of the straight plate 35 is rotatably connected with a horizontal roller shaft 36.
[0029] Specifically, the slack detection assembly 3 further comprises an adjusting bolt 37 and a C-shaped frame 38, the adjusting bolt 37 is inserted into the bottom of the C-shaped frame 38 and connected through a nut, and the C-shaped frame 38 is connected to the rack of the belt conveyor 1 through a bolt.
[0030] Specifically, the side surface of the L-shaped plate 34 is rotatably connected with two symmetrical straight plates 35 through a pin shaft, and the horizontal roller shaft 36 is in sliding contact with the belt of the belt conveyor 1.
[0031] Advantages are that the two horizontal roller shafts 36 are attached to the inner surface of the belt of the belt conveyor 1, once the belt of the belt conveyor 1 is loosened, it will inevitably sag slightly, so under the action of gravity, the horizontal roller shaft 36 will drop, so that the horizontal roller shaft 36 drives the straight plate 35 to rotate around the shaft connected with the L-shaped plate 34, so that the straight plate 35 will contact the button two 33, and the button two 33 contacts the second alarm trigger 32.
[0032] Specifically, the top surface of the L-shaped plate 34 is fixedly connected with a scale 39, the bottom of the C-shaped frame 38 is provided with a rectangular hole, the scale 39 is inserted into the rectangular hole, and the inside of the L-shaped plate 34 is rotatably connected with a tensioning roller 310.
[0033] Advantages are that the height position of the adjusting bolt 37 can be adjusted by rotating the nut thereon, so that the adjusting bolt 37 drives the L-shaped plate 34, and the L-shaped plate 34 drives the tensioning roller 310, so that the height position of the tensioning roller 310 can be adjusted, so that the tightness of the belt of the belt conveyor 1 can be adjusted, and the scale 39 can be referred to during the adjustment process, so that the two ends of the tensioning roller 310 can be adjusted uniformly.
[0034] Specifically, the bottom plate 21 is connected to the rack of the belt conveyor 1 through a bolt, and the inside of the connecting plate 24 is rotatably connected with two vertical roller shafts 25.
[0035] Specifically, the first alarm trigger 27 and the second alarm trigger 32 are connected to the upper computer 6 through wires.
[0036] The advantage is that when the belt of the belt conveyor 1 is deflected, the belt will contact the vertical roller shaft 25, so that the vertical roller shaft 25 drives the connecting plate 24 to rotate around the vertical shaft 23, so that the connecting plate 24 drives one of the contact rods 26 to contact the button one 28, so that the button one 28 connects the first alarm trigger 27, and since the first alarm trigger 27 and the second alarm trigger 32 are both connected to the upper computer 6 through wires, the upper computer 6 will start the alarm 7 after receiving the signal, so that the alarm 7 emits an alarm sound to remind the staff to stop and check, avoiding safety accidents.
[0037] In use, first, when the belt conveyor 1 is running, the two vertical roller shafts 25 of the deflection detection assembly 2 are located on both sides of the belt, if the belt is deflected, it will contact the vertical roller shaft 25, the vertical roller shaft 25 drives the connecting plate 24 to rotate around the vertical shaft 23, the connecting plate 24 drives the contact rod 26 to contact the button one 28, and the first alarm trigger 27 is connected; since the two horizontal roller shafts 36 of the slack detection assembly 3 are attached to the inner surface of the belt, when the belt is slack and sagging, the horizontal roller shaft 36 will descend under the action of gravity, driving the straight plate 35 to rotate around the shaft connected to the L-shaped plate 34, the straight plate 35 contacts the button two 33, triggering the second alarm trigger 32; the first alarm trigger 27 and the second alarm trigger 32 are connected to the upper computer 6 through wires, and the upper computer 6 starts the alarm 7 to emit an alarm sound after receiving the signal, reminding the staff to stop and check.
[0038] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A coal mine belt conveyor monitoring and early warning device, comprising a belt conveyor (1), characterized in that: The frame of the belt conveyor (1) is provided with a deflection detection assembly (2) and a slack detection assembly (3), and one end of the frame of the belt conveyor (1) is provided with an angle iron (4) through bolt connection, the top surface of the angle iron (4) is fixedly connected with a vertical rod (5), the top end of the vertical rod (5) is provided with an upper computer (6), and the top of the upper computer (6) is provided with an alarm (7). The deflection detection assembly (2) comprises a bottom plate (21), one side of the bottom plate (21) is fixedly connected with an ear plate (22), the top of the ear plate (22) is fixedly connected with a vertical shaft (23), the top end of the vertical shaft (23) is rotatably connected with a connecting plate (24), the top surface of the connecting plate (24) is rotatably connected with a vertical roller shaft (25), the bottom end of the vertical roller shaft (25) is fixedly connected with a touch rod (26), the top surface of the bottom plate (21) is fixedly connected with a first alarm trigger (27), and the outer surface of the first alarm trigger (27) is provided with a button one (28). The slack detection assembly (3) comprises a supporting plate (31), the upper surface of the supporting plate (31) is provided with a second alarm trigger (32), the top of the second alarm trigger (32) is provided with a button two (33), the upper surface of the supporting plate (31) is welded with an L-shaped plate (34), the side surface of the L-shaped plate (34) is rotatably connected with a straight plate (35), and one end of the straight plate (35) is rotatably connected with a horizontal roller shaft (36).
2. The coal mine belt conveying monitoring and early warning device according to claim 1, characterized in that: The slack detection assembly (3) further comprises an adjusting bolt (37) and a C-shaped frame (38), the adjusting bolt (37) is inserted into the bottom of the C-shaped frame (38) and connected through a nut, and the C-shaped frame (38) is connected to the frame of the belt conveyor (1) through bolts.
3. The coal mine belt conveying monitoring and early warning device according to claim 1, characterized in that: The side surface of the L-shaped plate (34) is rotatably connected with two symmetrical straight plates (35) through a pin shaft, and the horizontal roller shaft (36) is in sliding contact with the belt of the belt conveyor (1).
4. The coal mine belt conveying monitoring and early warning device according to claim 2, characterized in that: The top surface of the L-shaped plate (34) is fixedly connected with a scale (39), the bottom of the C-shaped frame (38) is provided with a rectangular hole, the scale (39) is inserted into the rectangular hole, and the inside of the L-shaped plate (34) is rotatably connected with a tensioning roller (310).
5. The coal mine belt conveying monitoring and early warning device according to claim 1, characterized in that: The bottom plate (21) is connected to the frame of the belt conveyor (1) through bolts, and the inside of the connecting plate (24) is rotatably connected with two vertical roller shafts (25).
6. The coal mine belt conveying monitoring and early warning device according to claim 1, characterized in that: The first alarm trigger (27) and the second alarm trigger (32) are connected to the upper computer (6) through wires.
Citation Information
Patent Citations
Coal mine conveying belt monitoring device
CN217497620U