Full-automatic feeding and discharging device for optical detection system

The fully automated loading and unloading device with integrated design solves the problems of high hardware complexity and large space occupation caused by separate loading and unloading equipment in traditional optical inspection systems, and realizes efficient and accurate optical component inspection.

CN223751838UActive Publication Date: 2026-01-02HEFEI ZHICHANG PHOTOELECTRIC TECH
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Patent Information

Application Number
CN202520073331.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2026-01-02
Estimated Expiration
2035-01-13

AI Technical Summary

Technical Problem

The separate design of loading and unloading equipment in traditional optical inspection systems results in high hardware complexity, large space occupation, and low production efficiency.

Method used

Design a fully automatic loading and unloading device that integrates loading and unloading into one machine. The device adopts an integrated design of components such as a lower frame assembly, an upper frame assembly, an outlet conveyor belt assembly, an inlet conveyor belt assembly, a hopper upper and lower conveying assembly, a camera imaging assembly, and a material handling arm assembly to achieve automated conveying and inspection of component discs.

Benefits of technology

It improves detection efficiency, reduces equipment space requirements, simplifies the structure, and ensures accurate positioning and detection precision of optical components.

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Abstract

The utility model discloses a full-automatic feeding and discharging device for an optical detection system, which comprises a lower rack assembly and an upper rack assembly arranged at the top of the lower rack assembly, the lower rack assembly is provided with a cavity, a discharging conveying belt assembly is fixedly arranged at the bottom in the cavity, and a discharging conveying belt is arranged on the discharging conveying belt assembly. An electric appliance control assembly and an air source control assembly are fixedly installed at the bottom in a cavity of the lower rack assembly, a feeding conveying belt assembly, a stock bin up-down conveying assembly, a camera photographing assembly and a material taking arm assembly are fixedly installed at the top of the lower rack assembly, and the feeding conveying belt assembly is located above a discharging conveying belt assembly. And an element round tray bin assembly is arranged on the feeding conveying belt assembly. According to the utility model, feeding and discharging are integrated into one device, the upper optical element round charging tray to be detected is used for feeding, and the lower optical element round charging tray which is detected is used for discharging, so that the efficiency is greatly improved, and the detection time is shortened; the efficiency is improved, the structure is simple, and the occupied space is small.
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Description

TECHNICAL FIELD

[0001] The utility model relates to automatic equipment technical field, concretely is a full -automatic feeding and discharging device for optical detection system. BACKGROUND

[0002] In the field of machine vision detection and the field of automation equipment, the high requirement of material automation degree usually means that the efficiency of production line needs to be improved, manual intervention needs to be reduced, and the accuracy of detection needs to be improved.

[0003] Especially in the feeding and discharging aspect, the traditional optical detection system usually adopts the feeding and discharging equipment of separate design, that is, a feeding equipment and a discharging equipment are respectively equipped, this design can complete the basic work although, but the feeding and discharging system of separate design needs two equipments, increases the complexity of hardware and the occupied space, since the feeding and discharging equipment is independently operated, the cooperation and coordination between them can lead to the bottleneck in some links, and the overall production efficiency is affected. UTILITY MODEL CONTENT

[0004] (I) technical problem solved

[0005] In view of the deficiencies of the prior art, the utility model provides a full -automatic feeding and discharging device for optical detection system, and solves the problems raised in the above background art.

[0006] (II) technical scheme

[0007] In order to realize the above object, the utility model is realized by the following technical scheme: a full -automatic feeding and discharging device for optical detection system, including lower frame assembly and setting in the upper frame assembly of lower frame assembly top, the lower frame assembly has a cavity, the bottom fixed mounting of cavity in has discharging conveyor belt assembly, the bottom fixed mounting of cavity in of lower frame assembly has electrical control assembly and gas source control assembly, the top fixed mounting of lower frame assembly has feeding conveyor belt assembly, bin upper and lower conveying assembly, camera photographing assembly and material taking arm assembly, the feeding conveyor belt assembly is located above the discharging conveyor belt assembly, the feeding conveyor belt assembly is provided with element round material disc bin assembly.

[0008] Preferably, the top of the lower frame assembly is further provided with a rotating platform assembly and an element round material disc horizontal conveying assembly, and the rotating platform assembly and the element round material disc horizontal conveying assembly are located below the camera photographing assembly.

[0009] Preferably, the element round material disc horizontal conveying assembly is provided with a plurality of element round material disc carrier assemblies, and a jacking positioning assembly is installed below the element round material disc horizontal conveying assembly; the top of the lower frame assembly is fixedly provided with a material pushing platform assembly, and the element round material disc carrier assembly is moved horizontally.

[0010] Preferably, the lower rack assembly is fixedly installed with a longitudinal pushing assembly and a transverse pushing assembly, which are distributed on both sides of the element circular tray horizontal conveying assembly.

[0011] Preferably, the gas source control assembly is located between the discharge conveying belt assembly and the electrical control assembly.

[0012] Preferably, the jacking positioning assembly is a pneumatic cylinder.

[0013] (Three) beneficial effects

[0014] The utility model provides a full automatic feeding and discharging device for optical detection system has the following beneficial effects:

[0015] 1, the utility model discloses, and feeding and discharging are integrated to a device, and the upper optical element circular tray feeding, and the lower optical element circular tray discharging of checking completion, greatly improve the efficiency, shorten the detection time, improve the efficiency, have simple structure, the advantage that the space occupies little.

[0016] 2, the utility model discloses, and element circular tray stock bin assembly can be carried by hand, and optical element circular tray is all through the positioning groove and is inserted into element circular tray stock bin assembly, and every two trays will have ball head plunger and limit, prevent optical element circular tray and drop in the process of conveying and detecting movement. DRAWINGS

[0017] Fig. 1 It is a kind of whole structure diagram for full automatic feeding and discharging device for optical detection system proposed in the utility model;

[0018] Fig. 2 It is the internal left axle side perspective structure diagram of full automatic feeding and discharging device for optical detection system proposed in the utility model;

[0019] Fig. 3 It is the internal right axle side perspective structure diagram of full automatic feeding and discharging device for optical detection system proposed in the utility model.

[0020] In the drawing: 1, upper rack assembly;2, lower rack assembly;3, discharge conveying belt assembly;4, feeding conveying belt assembly;5, element circular tray stock bin assembly;6, stock bin up-down conveying assembly;7, camera photographing assembly;8, material taking arm assembly;9, longitudinal pushing assembly;10, electrical control assembly;11, gas source control assembly;12, transverse pushing assembly;13, pushing platform assembly;14, jacking positioning assembly;15, element circular tray carrier assembly;16, rotary platform assembly;17, element circular tray horizontal conveying assembly. DETAILED DESCRIPTION

[0021] Clearly, the described embodiments are only a part of the embodiments of the present application, not all the embodiments.

[0022] Please refer to Figs. 1 to 3 The utility model provides a kind of technical scheme: a kind of full-automatic feeding and discharging device for optical detection system, including lower rack assembly 2 and being set in the upper rack assembly 1 of lower rack assembly 2 top, lower rack assembly 2 has a cavity, discharge conveyor belt assembly 3 is fixedly installed in the bottom of cavity, lower rack assembly 2 cavity bottom is fixedly installed with electrical control component 10 and gas source control component 11, upper rack assembly 2 top is fixedly installed with inlet conveyor belt assembly 4, bin up and down conveying assembly 6, camera photographing assembly 7 and material taking arm assembly 8, inlet conveyor belt assembly 4 is located above discharge conveyor belt assembly 3, and element round material disc bin assembly 5 is provided on inlet conveyor belt assembly 4.

[0023] Element round material disc bin assembly 5 can be manually lifted, and the optical element round material disc is inserted into element round material disc bin assembly 5 through positioning groove, and ball head plunger is positioned between every two material discs to prevent the optical element round material disc from falling out during conveying and detection.

[0024] The optical element round material disc in element round material disc bin assembly 5 can be placed randomly, and does not need to be placed in a direction or at a directional angle, and only needs camera photographing assembly 7 to adjust the angle position of the optical element round material disc by adjusting the up and down adjustment sliding table to shoot clear images, and the position accuracy of the optical element round material disc is ensured through the cooperation of positioning pin hole and pin to ensure the position of each optical element during detection.

[0025] Rotary platform assembly 16 and element round material disc transverse conveying assembly 17 are further fixedly installed on the top of lower rack assembly 2, and rotary platform assembly 16 and element round material disc transverse conveying assembly 17 are located below camera photographing assembly 7.

[0026] A plurality of element round material disc carriers 15 are provided on element round material disc transverse conveying assembly 17, and jacking positioning assembly 14 is installed below element round material disc transverse conveying assembly 17; push material platform assembly 13 is fixedly installed on the top of lower rack assembly 2, and element round material disc carrier 15 is moved transversely.

[0027] Longitudinal push material assembly 9 and transverse push material assembly 12 are fixedly installed on the top of lower rack assembly 2 and are distributed on both sides of element round material disc transverse conveying assembly 17.

[0028] After two element round material discs are filled in element round material disc carrier 15, element round material disc carrier 15 is pushed forward by transverse push material assembly 12, and after being pushed to a fixed position, element round material disc carrier 15 is pushed to main line for detection by longitudinal push material assembly 9.

[0029] The air source control assembly 11 is located between the discharge conveyor belt assembly 3 and the electrical control assembly 10, and controls the driving of the jacking positioning assembly 14.

[0030] The jacking positioning assembly 14 is a pneumatic cylinder, which is jacked by the cylinder and is guaranteed in position and height by two positioning pins when jacking the element circular tray carrier assembly 15, so as to ensure the position accuracy of the element circular tray horizontal conveying assembly 17 when grabbing.

[0031] Working principle and process:

[0032] The element circular tray bin assembly 5 is placed on the feeding conveyor belt assembly 4 and is conveyed by the motor, and the feeding conveyor belt assembly 4 has corresponding sensors, which are divided into a feeding area and a standby area; when the element circular tray bin assembly 5 on the standby bin up-down conveying assembly 6 moves to the same position as the feeding conveyor belt assembly 4, the element circular tray bin assembly 5 in the feeding conveyor belt assembly 4 is conveyed into the bin up-down conveying assembly 6. After the conveying is completed, the cylinder in the bin up-down conveying assembly 6 jacks up to lock the element circular tray bin assembly 5 to a fixed position.

[0033] The taking arm assembly 8 takes out one tray in the element circular tray bin assembly 5 to the position directly below the camera photographing assembly 7, and after photographing, the image is processed, the two pin hole positions on the optical element circular tray are distinguished by image algorithm processing, the angle of rotation is calculated, the rotating platform assembly 16 is rotated to the corresponding position, the element circular tray horizontal conveying assembly 17 puts the element circular tray on the rotating platform assembly 16, and the rotating platform assembly 16 stops when it is rotated to the horizontal position, and then the element circular tray horizontal conveying assembly 17 puts the element circular tray into the element circular tray carrier assembly 15; the element circular tray carrier assembly 15 is on the pushing platform assembly 13, and is jacked to the corresponding fixed position by the jacking positioning assembly 14.

[0034] After the element circular tray carrier assembly 15 is filled with two element circular trays, it is pushed forward by the horizontal pushing assembly 12, and after being pushed to the fixed position, the longitudinal pushing assembly 9 pushes the element circular tray carrier assembly 15 to the main line for detection. After the element circular tray carrier assembly 15 on the main line is detected, it is jacked and positioned again by the jacking positioning assembly 14.

[0035] The element circular tray horizontal conveying assembly 17 pushes the detected element circular tray in the element circular tray carrier assembly 15 to the taking arm assembly 8, and the taking arm assembly 8 sends the detected element circular tray into the element circular tray bin assembly 5 in the bin up-down conveying assembly 6.

[0036] The component circular tray of the component circular tray warehouse assembly 5 to be inspected is taken out completely, the component circular tray of the component circular tray warehouse assembly 5 is full after the detection is completed, the component circular tray warehouse assembly 5 is transported to the discharge conveying belt assembly 3 after the component circular tray warehouse assembly 5 is lowered to the same height of the discharge conveying belt assembly 3 by the component circular tray warehouse assembly 6 after the cylinder is loosened, and the component circular tray warehouse assembly 5 is discharged on the discharge conveying belt assembly 3 by the component circular tray warehouse assembly 6.

[0037] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only preferred examples of the present application and do not limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A full-automatic loading and unloading device for an optical detection system, characterized in that: Including lower rack assembly (2) and set in the upper rack assembly (1) of lower rack assembly (2) top, the lower rack assembly (2) has a cavity, the cavity bottom fixed mounting has discharge conveyor belt assembly (3), the lower rack assembly (2) cavity bottom fixed mounting has electrical control assembly (10) and gas source control assembly (11), the lower rack assembly (2) top fixed mounting has material feeding conveyor belt assembly (4), bin up and down conveying assembly (6), camera shooting assembly (7) and material taking arm assembly (8), the material feeding conveyor belt assembly (4) is located above discharge conveyor belt assembly (3), the material feeding conveyor belt assembly (4) is provided with element round material disc bin assembly (5). 2.The full-automatic loading and unloading device for an optical detection system according to claim 1, characterized in that: The top of the lower rack assembly (2) is also fixedly installed with a rotating platform assembly (16) and an element round material disc horizontal conveying assembly (17), the rotating platform assembly (16) and the element round material disc horizontal conveying assembly (17) are located below the camera shooting assembly (7). 3.The full-automatic loading and unloading device for an optical detection system according to claim 2, characterized in that: The element round material disc horizontal conveying assembly (17) is provided with a plurality of element round material disc carrier assemblies (15), and a jacking positioning assembly (14) is installed below the element round material disc horizontal conveying assembly (17); the top of the lower rack assembly (2) is fixedly installed with a material pushing platform assembly (13), which pushes the element round material disc carrier assembly (15) to move horizontally. 4.The full-automatic loading and unloading device for an optical detection system according to claim 1, characterized in that: The top of the lower rack assembly (2) is fixedly installed with a longitudinal material pushing assembly (9) and a transverse material pushing assembly (12), which are distributed on both sides of the element round material disc horizontal conveying assembly (17). 5.The full-automatic loading and unloading device for optical detection system according to claim 1, characterized in that: The gas source control assembly (11) is located between the discharge conveyor belt assembly (3) and the electrical control assembly (10). 6.The full-automatic loading and unloading device for optical detection system according to claim 3, characterized in that: The jacking positioning assembly (14) is a gas cylinder.