Environment-friendly hopper for ship unloader
By designing an environmentally friendly hopper spray device on the ship unloader, the problem of dust pollution during the unloading process is solved, achieving a highly environmentally friendly dust reduction effect. The nozzle angle is adjustable to improve the performance.
Patent Information
- Application Number
- CN202520435580.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-03-13
AI Technical Summary
Existing grab bucket devices generate a large amount of dust during the unloading process of materials such as coal and ore from ships, causing environmental pollution and having poor environmental performance.
Design an environmentally friendly hopper for a ship unloader, equipped with a spraying device. The spraying device includes an annular body and atomizing nozzles, which are connected to a liquid chamber via a flexible connecting pipe. The atomizing nozzles are arranged in a circular array, and an adjustment mechanism is provided to adjust the pitch angle of the nozzles. Spraying water mist reduces dust.
By spraying water mist, dust near the hopper is reduced, improving the environmental quality of the work site. It is highly environmentally friendly, and the nozzle angle can be adjusted to enhance the effect.
Smart Images

Figure CN223751963U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a hopper, in particular to a kind of for ship unloader environmental protection hopper. BACKGROUND
[0002] Grab ship unloader is a kind of large-scale port mechanical equipment specially used for bulk cargo ship unloading. It is mainly applied to the unloading operation of coal, ore and other bulk cargoes. Grab ship unloader is equipped with grab device, which can effectively grab materials from the cabin and unload them to the designated position on the wharf, such as stockyard or directly loaded onto truck.
[0003] Then, the existing grab device in the process of grabbing coal, ore and other cargoes from ship and transferring them to wharf, due to the large amount of dust carried in coal, ore and other cargoes, a large amount of dust will be generated in the operation site, thereby causing great pollution to the surrounding environment, and the environmental protection is poor. SUMMARY
[0004] The utility model aims at solving the deficiency in prior art, provide a kind of for ship unloader environmental protection hopper.
[0005] The utility model aims at solving the deficiency in prior art, provide a kind of for ship unloader environmental protection hopper.
[0006] As preferred, the annular body includes two half annular pipes, and the liquid cavity is arranged in the half annular pipe. The two half annular pipes are connected to form the annular body.
[0007] As preferred, the two ends of the half annular pipe are respectively provided with a connecting plate, and the connecting plate is provided with a bolt hole. The connecting plates of the two half annular pipes are connected by connecting bolts. The bottom of the half annular pipe is provided with a positioning block, and the positioning block is provided with a positioning groove. The upper end of the hopper body is provided with a positioning piece corresponding to the positioning groove, and the positioning piece is inserted into the positioning groove.
[0008] As preferred, the positioning piece is in the shape of "L".
[0009] As preferred, the adjusting mechanism comprises an adjusting screw, a support plate fixed outside the annular body and corresponding to the atomizing nozzle, the support plate is provided with an adjusting hole, the side of the atomizing nozzle close to the support plate is provided with a threaded hole, and the adjusting screw is connected with the threaded hole of the atomizing nozzle after passing through the adjusting hole of the support plate.
[0010] As preferred, the outside of the grab bucket part is provided with a buffer plate.
[0011] As preferred, the buffer plate is made of rubber.
[0012] The utility model discloses the beneficial effect is:
[0013] 1. The utility model discloses when carrying out the unloading operation of coal, ore and other goods, the spraying device on the upper end of hopper main part is opened, and the atomizing nozzle on the spraying device is used to spray water mist to the hopper, and the dust reduction effect is realized through the water mist spraying mode, the dust raising near the hopper is reduced, thereby improving the environmental quality near the operation site, and the environmental protection is high.
[0014] 2. The utility model discloses the pitch angle of atomizing nozzle can be adjusted through the adjusting mechanism, and the use effect is good. DRAWINGS
[0015] Figure 1 It is the structural diagram of the utility model.
[0016] Figure 2 It is the structural diagram of one direction of spraying device.
[0017] Figure 3 It is the structural diagram of another direction of spraying device.
[0018] Figure 4 It is Figure 1 It is the enlarged view of A part in the utility model.
[0019] Figure 5 It is the structural diagram of atomizing nozzle.
[0020] In the drawing: 1, grab bucket part, 2, half annular pipe, 3, water inlet pipe, 4, sling, 5, atomizing nozzle, 6, positioning block, 7, positioning groove, 8, connecting plate, 9, connecting bolt, 10, buffer plate, 11, positioning piece, 12, support plate, 13, adjusting hole, 14, flexible connecting pipe, 15, adjusting screw. CONCRETE IMPLEMENTATION
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model are within the protection scope of the present utility model.
[0022] like Figures 1 to 5 As shown, an environmentally friendly hopper for a ship unloader includes a hopper body, which includes two relatively rotatable grab bucket components 1. A spraying device is provided at the upper end of the hopper body. The spraying device includes an annular body with a plurality of atomizing nozzles 5 arranged in a circular array on the outer side of the annular body. A liquid chamber is provided inside the annular body, and the atomizing nozzles 5 are connected to the liquid chamber through a flexible connecting pipe 14. A water inlet pipe 3 is provided on the annular body. An adjustment mechanism is also provided between the atomizing nozzles 5 and the annular body to adjust the pitch angle of the atomizing nozzles 5.
[0023] The upper end of the hopper body is connected to the hoisting cable 4, and the cargo is grabbed by two grab bucket components 1 on the hopper body. During unloading operations of coal, ore, and other cargo, the spray device at the upper end of the hopper body can be activated. Water mist is sprayed onto the vicinity of the hopper through the atomizing nozzles 5 on the spray device, achieving a dust suppression effect and reducing dust near the hopper, thereby improving the environmental quality near the work site. The atomizing nozzles 5 are arranged in a circular array on the outer side of the annular structure, ensuring uniform spraying and allowing the water mist to cover the area around the hopper, improving the dust suppression effect. The water inlet pipe 3 is connected to an external water supply device. When the spray device is working, water is supplied to the liquid chamber inside the annular structure through the water inlet pipe 3, and then the water is sprayed out in the form of water mist through each atomizing nozzle 5.
[0024] An adjustment mechanism is provided between the atomizing nozzle 5 and the annular body. The pitch angle of the atomizing nozzle 5 can be adjusted through the adjustment mechanism, thereby adjusting the spray direction of the water mist and achieving good results.
[0025] The annular body comprises two semi-annular tubes 2, each containing a liquid chamber. The two semi-annular tubes 2 are connected to each other to form the annular body. Connecting plates 8 are provided at both ends of the semi-annular tubes 2, and bolt holes are provided on the connecting plates 8. The connecting plates 8 of the two semi-annular tubes 2 are connected by connecting bolts 9. A positioning block 6 is provided at the bottom of the semi-annular tube 2, and a positioning groove 7 is provided on the positioning block 6. A positioning element 11 corresponding to the positioning groove 7 is provided at the upper end of the hopper body, and the positioning element 11 is inserted into the positioning groove 7.
[0026] In the utility model, the spraying device is assembled by two half annular pipes 2, and the two half annular pipes 2 are fixedly connected through connecting bolts 9, and the structure facilitates the installation and dismounting of the spraying device.When the spraying device is installed, the positioning member 11 on the upper end of the hopper body is inserted into the positioning groove 7 at the bottom of the half annular pipe 2, and then the two ends of the two half annular pipes 2 are connected through the connecting bolts 9; the spraying device is fixed on the upper end of the hopper body through the cooperation between the positioning member 11 and the positioning groove 7.When the spraying device is dismounted, only the connecting bolts 9 between the two half annular pipes 2 are dismounted, and then the half annular pipe 2 can be taken off from the hopper body.
[0027] In the embodiment, the positioning member 11 is in the shape of "L".
[0028] Specifically, the adjusting mechanism comprises an adjusting screw 15 and a support plate 12 fixedly arranged outside the annular body and corresponding to the atomizing nozzle 5, the support plate 12 is provided with an adjusting hole 13, the side of the atomizing nozzle 5 close to the support plate 12 is provided with a threaded hole, and the adjusting screw 15 is connected with the threaded hole of the atomizing nozzle 5 after passing through the adjusting hole 13 of the support plate 12.When it is necessary to adjust the pitch angle of the atomizing nozzle 5, only the adjusting screw 15 is loosened, then the angle of the atomizing nozzle 5 is adjusted, and the adjusting screw 15 is tightened after the atomizing nozzle 5 is adjusted to the required angle state, so that the atomizing nozzle 5 is locked.
[0029] Further, the outer side of the grab bucket component 1 is provided with a buffer plate 10. The buffer plate 10 is made of rubber. In the operation process, when the buffer plate 10 on the grab bucket component 1 collides with external objects, the buffer plate 10 can effectively buffer and reduce the damage caused by the impact.
[0030] The utility model is not limited to the above-mentioned best implementation, and anyone can derive other various forms of products under the inspiration of the utility model, but no matter any change in shape or structure, any technical scheme with the same or similar to the application falls within the protection scope of the utility model.
Claims
1. An environmentally friendly hopper for a ship unloader, characterized in that, The device includes a hopper body, which comprises two relatively rotatable grab bucket components. A spraying device is installed at the upper end of the hopper body. The spraying device includes an annular body with several atomizing nozzles arranged in a circular array on the outer side of the annular body. A liquid chamber is provided inside the annular body, and the atomizing nozzles are connected to the liquid chamber through flexible connecting pipes. A water inlet pipe is provided on the annular body. An adjustment mechanism is also provided between the atomizing nozzles and the annular body to adjust the pitch angle of the atomizing nozzles.
2. The environmentally friendly hopper for a ship unloader according to claim 1, characterized in that, The annular body comprises two semi-annular tubes, each containing a liquid cavity, and the two semi-annular tubes are connected to each other to form an annular body.
3. The environmentally friendly hopper for a ship unloader according to claim 2, characterized in that, The two ends of the semi-annular tube are respectively provided with connecting plates, and bolt holes are provided on the connecting plates. The connecting plates of the two semi-annular tubes are connected by connecting bolts. The bottom of the semi-annular tube is provided with a positioning block, and the positioning block is provided with a positioning groove. The upper end of the hopper body is provided with a positioning component corresponding to the positioning groove, and the positioning component is inserted into the positioning groove.
4. The environmentally friendly hopper for a ship unloader according to claim 3, characterized in that, The positioning element is L-shaped.
5. An environmentally friendly hopper for a ship unloader according to claim 1, characterized in that, The adjustment mechanism includes an adjustment screw and a support plate fixedly mounted on the outside of the annular body and corresponding to the atomizing nozzle. The support plate is provided with an adjustment hole, and the atomizing nozzle is provided with a threaded hole on the side near the support plate. The adjustment screw passes through the adjustment hole on the support plate and is connected to the threaded hole on the atomizing nozzle.
6. The environmentally friendly hopper for a ship unloader according to claim 1, characterized in that, A buffer plate is provided on the outer side of the grab bucket component.
7. An environmentally friendly hopper for a ship unloader according to claim 6, characterized in that, The buffer plate is made of rubber.