Production device for reducing fiber content of high-fiber sunflower meal

By introducing an acid treatment tank and a filter assembly into the high-fiber sunflower meal fermentation unit, the problems of high fiber content and dust were solved, resulting in more efficient cellulase reactions and improved product quality.

CN223752763UActive Publication Date: 2026-01-02STANDARD FOODS (CHINA) CO LTD
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Patent Information

Application Number
CN202520546620.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-01-02
Estimated Expiration
2035-03-26

AI Technical Summary

Technical Problem

Existing high-fiber sunflower meal has an excessively high fiber content, which affects the absorption of nutrients by animals. Furthermore, the fermentation equipment is not conducive to acid pretreatment and air filtration, resulting in a reduction in processing quality.

Method used

A production apparatus including an acid treatment tank, a filter assembly, and a drying chamber was designed. The acid pretreatment increases the porosity structure, and the filter screen filters the air to prevent dust from adhering, thereby improving the efficiency of cellulase reaction and product quality.

Benefits of technology

It effectively reduced the fiber content of high-fiber sunflower meal, improved the pore structure and product quality during fermentation, and enhanced the processing efficiency and quality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a production device capable of reducing the fiber content of high-fiber sunflower meal, which comprises a machine body shell, a pretreatment cavity arranged in the middle of the upper side of the machine body shell, an acid treatment medicament tank arranged at the left end of the upper side of the machine body shell, a neutralizing medicament tank arranged at the right end of the upper side of the machine body shell, and a medicament inlet. According to the high-fiber sunflower meal fermentation device capable of reducing the fiber content, in the using process, an acid pretreatment agent is conveniently added before sunflower meal enzymolysis, so that the pore structure generated in the sunflower meal fermentation process is improved, cellulase can be attached to the sunflower meal to react, the fiber content in a product is reduced, and the yield of the sunflower meal is improved. And meanwhile, in the using process of the device, entering air can be conveniently filtered, so that dust is not prone to entering the device along with the air to be attached to the surface of a product when the device dries the product, the machining quality of the device is improved, and the better using effect is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to high fiber sunflower meal fermentation technical field, concretely is a kind of production device for reducing the fiber content of high fiber sunflower meal. BACKGROUND

[0002] Sunflower meal fermentation refers to the treatment of sunflower meal by microbial fermentation technology to improve its nutritional value and functionality. During fermentation, the proteins in sunflower meal are broken down into small peptides, which help to improve the bioavailability of feed and thus improve the production performance and health status of animals.

[0003] Most of the prior art solutions have the following defects: the existing high fiber sunflower meal has a high fiber content, which affects the absorption of animal nutrients and has a low protein content. By increasing the protein content through fermentation, the above problems can be solved. The traditional fermentation device is not convenient to add acid pretreatment reagent before sunflower meal enzymolysis during use, resulting in fewer pore structures generated during fermentation of sunflower meal, which is not conducive to the adhesion of cellulase to sunflower meal for reaction, resulting in a high fiber content in the product. At the same time, it is not convenient to filter the entering air during the use of the device, which causes dust to easily enter the device interior and adhere to the product surface when the device is drying the product, resulting in a decrease in the processing quality of the device. Therefore, the utility model provides a production device for reducing the fiber content of high fiber sunflower meal to solve the above problems. SUMMARY

[0004] The utility model aims at providing a production device for reducing the fiber content of high fiber sunflower meal to solve the problems of inconvenient addition of acid pretreatment reagent before sunflower meal enzymolysis during use, resulting in fewer pore structures generated during fermentation of sunflower meal, which is not conducive to the adhesion of cellulase to sunflower meal for reaction, resulting in a high fiber content in the product, and inconvenient filtering of the entering air during the use of the device, which causes dust to easily enter the device interior and adhere to the product surface when the device is drying the product, resulting in a decrease in the processing quality of the device.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a high fiber sunflower meal fermentation device for reducing fiber content, comprising: a machine body shell, a pretreatment cavity opened in the middle upper side of the machine body shell, an acid treatment reagent groove opened in the left upper side of the machine body shell, and a neutralization reagent groove opened in the right upper side of the machine body shell, further comprising:

[0006] The medicine inlet is installed on the upper side of the acid treatment medicine tank, and a transparent observation plate is arranged on the outer side of the upper end of the machine body shell, the lower end of the pretreatment cavity is provided with a valve, and the lower end of the valve is provided with a mixing cavity, a supporting rod is arranged in the mixing cavity, the lower end of the supporting rod is provided with a first driving motor, a stirring rod is arranged on the outer side of the supporting rod, a drying cavity is formed in the machine body shell, a first supporting frame is arranged on the upper side of the drying cavity, supporting blocks are arranged on the middle part of the first supporting frame, fan blades are arranged on the outer side of the supporting blocks, second driving motors are arranged on the lower end of the supporting blocks, heating pipes are arranged on the upper side of the first supporting frame, connecting blocks are arranged on the rear side of the heating pipes, and a filter assembly is arranged on the outer side of the middle part of the machine body shell.

[0007] In a possible implementation, the filter assembly comprises a second supporting frame installed on the outer side of the middle part of the machine body shell, a filter screen is arranged in the second supporting frame, and a positioning block is arranged on the outer side of the second supporting frame.

[0008] In a possible implementation, the positioning block and the second supporting frame are relatively fitted with the machine body shell, and the second supporting frame is symmetrically arranged about the central axis of the machine body shell.

[0009] In a possible implementation, the longitudinal section of the positioning block is in a "T" shape, and the positioning block is symmetrically arranged about the central axis of the second supporting frame.

[0010] In a possible implementation, the stirring rod is relatively fitted with the supporting rod, and the stirring rod is arranged at equal angles on the outer side of the supporting rod.

[0011] In a possible implementation, the first supporting frame is relatively fitted with the machine body shell, and the first supporting frame is arranged at equal intervals on the upper side of the drying cavity.

[0012] In a possible implementation, the heating pipes are arranged at equal intervals at the front end of the connecting block, and the connecting block is symmetrically arranged about the central axis of the machine body shell.

[0013] In a possible implementation, the drying cavity is provided with a guide strip inside, and the inner side of the guide strip is provided with a collection groove.

[0014] In a possible implementation, the collection groove is relatively fitted with the guide strip, and the guide strip is symmetrically arranged about the central axis of the collection groove.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: This production device for reducing the fiber content of high-fiber sunflower meal facilitates the addition of acid pretreatment agents before enzymatic hydrolysis of the sunflower meal during use. This improves the porosity of the sunflower meal during fermentation, which is beneficial for cellulase to adhere to the sunflower meal and react, thereby reducing the fiber content in the product. Simultaneously, the device facilitates the filtration of incoming air during use, preventing dust from easily entering the device and adhering to the product surface during drying, thus improving the processing quality and resulting in better performance. Specific details are as follows:

[0016] 1. The pretreatment agent is stored in the acid treatment tank and the inlet, so that the raw material can have more pore structure before entering the mixing chamber, which is conducive to the cellulase to attach to the raw material and react. At this time, the raw material enters the mixing chamber and is stirred by the support rod and the first drive motor, so that the raw material and cellulase and hemicellulase can carry out enzymatic hydrolysis reaction, improve the processing quality of the device and reduce the fiber content of the product.

[0017] 2. The filter screen is fixed to the outer middle part of the machine body shell by the second support frame and positioning block, so that the filter screen filters the incoming air and prevents the air from carrying a large amount of dust into the drying chamber and adhering to the product surface, thereby improving product quality.

[0018] 3. The dried products are collected by the collection trough and guide strips, which allows the operator to easily pull the collection trough to the front. At this time, the collection trough moves forward along the guide strip and protrudes from the front surface of the machine body, making it easier for the operator to collect and retrieve the dried products, thus improving the processing efficiency of the device. Attached Figure Description

[0019] Figure 1 This is a frontal cross-sectional view of the present invention.

[0020] Figure 2 This is a side view sectional structural diagram of the present invention;

[0021] Figure 3 This is a top view sectional structural diagram of the present invention;

[0022] Figure 4 This utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0023] Figure 5 This is a schematic diagram of the overall structure of the connection between the second support frame and the positioning block of this utility model.

[0024] In the figure: 1, the machine body shell; 2, pre-treatment cavity; 3, acid treatment reagent tank; 4, reagent inlet; 5, neutralizing reagent tank; 6, transparent observation board; 7, valve; 8, mixing cavity; 9, support rod; 10, first drive motor; 11, stirring rod; 12, drying cavity; 13, guide strip; 14, collection tank; 15, first support frame; 16, support block; 17, fan blade; 18, second drive motor; 19, heating pipe; 20, connecting block; 21, filter assembly; 2101, second support frame; 2102, filter screen; 2103, positioning block. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0026] Please refer to Figures 1-5 The utility model provides a kind of technical solutions: a kind of production device for reducing high fiber sunflower meal fiber content, comprising: machine body shell 1, and the pre-treatment cavity 2 being set in the upper side middle part of machine body shell 1, the upper side left end of machine body shell 1 is equipped with acid treatment reagent tank 3, and the upper side right end of machine body shell 1 is equipped with neutralizing reagent tank 5, further comprising:

[0027] reagent inlet 4 is installed in the upper side of acid treatment reagent tank 3, and the upper end outer side of machine body shell 1 is provided with transparent observation board 6, the lower end of pre-treatment cavity 2 is provided with valve 7, and the lower end of valve 7 is equipped with mixing cavity 8, support rod 9 is arranged in the inside of mixing cavity 8, and the lower end of support rod 9 is provided with first drive motor 10, the outer side of support rod 9 is provided with stirring rod 11, drying cavity 12 is set in the inside of machine body shell 1, and the upper side of drying cavity 12 is provided with first support frame 15, and the middle part of first support frame 15 is provided with support block 16, the outer side of support block 16 is provided with fan blade 17, and the lower end of support block 16 is provided with second drive motor 18, the upper side of first support frame 15 is provided with heating pipe 19, and the rear side of heating pipe 19 is provided with connecting block 20, the middle part outer side of machine body shell 1 is provided with filter assembly 21, to constitute complete high fiber sunflower meal fermentation device.

[0028] As Figure 1 , Figure 4 and Figure 5As shown, the first support frame 15 is arranged in the body shell 1, and the first support frame 15 is arranged at equal intervals on the upper side of the drying cavity 12. The heating pipe 19 is arranged at equal intervals on the front end of the connecting block 20, and the connecting block 20 is symmetrically arranged about the center axis of the body shell 1. The filter assembly 21 includes a second support frame 2101 mounted on the outer side of the middle part of the body shell 1. The inside of the second support frame 2101 is provided with a filter screen 2102, and the outside of the second support frame 2101 is provided with a positioning block 2103. The positioning block 2103 and the second support frame 2101 are arranged in the body shell 1. The second support frame 2101 is symmetrically arranged about the center axis of the body shell 1. The longitudinal section of the positioning block 2103 is a "T" shaped structure, and the positioning block 2103 is symmetrically arranged about the center axis of the second support frame 2101. The mixed raw materials enter the inside of the drying cavity 12 and the collecting groove 14 from the mixing cavity 8. At this time, the second drive motor 18 drives the support block 16 and the fan blade 17 to rotate in the middle of the first support frame 15. The cold air outside the device enters the inside of the device through the filter screen 2102 and is heated by the heating pipe 19 to dry the product. At this time, the filter screen 2102 filters the entering air to prevent a large amount of dust from entering the inside of the drying cavity 12 and adhering to the surface of the product, thereby improving the product quality.

[0029] As shown in Figure 1 , Figure 2 and Figure 3 , the stirring rod 11 is arranged in the support rod 9, and the stirring rod 11 is arranged at equal angles on the outside of the support rod 9. Before using the device, the raw materials are poured into the inside of the pretreatment cavity 2. At this time, the reagent stored in the acid treatment reagent tank 3 flows into the inside of the pretreatment cavity 2 to pretreat the raw materials. The pretreatment cavity 2 can obtain more void structures before entering the mixing cavity 8, which is beneficial to the adhesion of cellulase to the raw materials for reaction. At the same time, the reagent can also destroy the lignin wrapping structure of the raw materials to release cellulose and hemicellulose, which is convenient for subsequent enzymatic hydrolysis. At this time, the raw materials enter the inside of the mixing cavity 8 and are stirred by the support rod 9 and the first drive motor 10, so that the raw materials are subjected to enzymatic hydrolysis reaction with cellulase and hemicellulase, thereby improving the processing quality of the device and reducing the fiber content of the product.

[0030] As shown in Figure 1 and Figure 2 , the inside of the drying cavity 12 is provided with a guide strip 13, and the inside of the guide strip 13 is provided with a collecting groove 14. The collecting groove 14 is arranged in sliding connection with the guide strip 13, and the guide strip 13 is symmetrically arranged about the center axis of the collecting groove 14. After the use of the device is completed, the collecting groove 14 is pulled to the front end, so that the collecting groove 14 is displaced along the guide strip 13 to the front end of the body shell 1, thereby facilitating the operator to recover and take the dried product, and improving the processing efficiency of the device.

[0031] The standard parts used in the utility model can be purchased from the market, the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolt, rivet and welding in the prior art, the machinery, parts and equipment adopt the conventional type in the prior art, the circuit connection adopts the conventional connection mode in the prior art, and details are not described herein, and the contents not described in detail in the specification belong to the prior art known to the person skilled in the art.

[0032] Although the utility model is described in detail with reference to the foregoing embodiments, the technical solutions recorded in the foregoing embodiments can be modified or some technical features can be replaced by equivalents for the person skilled in the art, and any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A production apparatus for reducing the fiber content of high fiber sunflower meal, comprising: The utility model provides a machine body shell (1) and the preprocessing cavity (2) of machine body shell (1) upper side middle part opening, the upper side left end of machine body shell (1) is equipped with acid treatment reagent groove (3), and the upper side right end of machine body shell (1) is equipped with neutralizing reagent groove (5), it is characterized by further including: The medicine inlet (4) is installed on the upper side of the acid treatment reagent groove (3), and the upper end of the machine body shell (1) is provided with a transparent observation plate (6) outside. The lower end of the preprocessing cavity (2) is provided with a valve (7), and the lower end of the valve (7) is provided with a mixing cavity (8). The inside of the mixing cavity (8) is provided with a support rod (9), and the lower end of the support rod (9) is provided with a first driving motor (10). The outside of the support rod (9) is provided with a stirring rod (11). The inside of the machine body shell (1) is provided with a drying cavity (12), and the upper side of the drying cavity (12) is provided with a first support frame (15). The middle part of the first support frame (15) is provided with a support block (16). The outside of the support block (16) is provided with a fan blade (17), and the lower end of the support block (16) is provided with a second driving motor (18). The upper side of the first support frame (15) is provided with a heating pipe (19), and the rear side of the heating pipe (19) is provided with a connecting block (20). The middle part of the machine body shell (1) is provided with a filter assembly (21).

2. The production device for reducing the fiber content of high fiber sunflower meal according to claim 1, characterized in that: The filter assembly (21) includes a second support frame (2101) installed on the middle part of the machine body shell (1). The inside of the second support frame (2101) is provided with a filter screen (2102), and the outside of the second support frame (2101) is provided with a positioning block (2103).

3. The apparatus for reducing the fiber content of high fiber sunflower meal according to claim 2, characterized in that: The positioning block (2103) and the second support frame (2101) are relatively fitted with the machine body shell (1), and the second support frame (2101) is symmetrically arranged about the center axis of the machine body shell (1).

4. The apparatus for reducing the fiber content of high fiber sunflower meal according to claim 2, wherein: The longitudinal section of the positioning block (2103) is a "T" shaped structure, and the positioning block (2103) is symmetrically arranged about the center axis of the second support frame (2101).

5. The apparatus for reducing the fiber content of high fiber sunflower meal according to claim 1, wherein: The stirring rod (11) is relatively fitted with the support rod (9), and the stirring rod (11) is arranged at equal angles on the outside of the support rod (9).

6. The apparatus for reducing the fiber content of high fiber sunflower meal according to claim 1, wherein: The first support frame (15) is relatively fitted with the machine body shell (1), and the first support frame (15) is arranged at equal intervals on the upper side of the drying cavity (12).

7. The apparatus of claim 1, wherein: The heating pipe (19) is arranged at equal intervals on the front end of the connecting block (20), and the connecting block (20) is symmetrically arranged about the center axis of the machine body shell (1).

8. The apparatus of claim 1, wherein: The inside of the drying cavity (12) is provided with a guide strip (13), and the inside of the guide strip (13) is provided with a collection groove (14).

9. The apparatus for reducing the fiber content of high fiber sunflower meal according to claim 8, characterized in that: The collection groove (14) is relatively slidably arranged with the guide strip (13), and the guide strip (13) is symmetrically arranged about the center axis of the collection groove (14).