Safe quenching furnace
By installing a receiving plate and a ventilation fan filtration system in the quenching furnace to handle debris and fumes, the safety issue during gear removal is resolved, thus improving the safety and convenience of the quenching furnace.
Patent Information
- Application Number
- CN202422892046.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-11-26
AI Technical Summary
Existing quenching furnaces are prone to causing debris to fall and fly when removing gears, which can injure nearby workers, and the pliers are also prone to slipping when gripping them.
A safe quenching furnace was designed, which uses a receiving plate with a water chamber to receive slipped or fallen gears and debris, and uses a fan and filter box system to treat smoke and harmful gases. The furnace door is controlled by an electric actuator to improve safety.
It effectively avoids the harm to workers caused by flying debris and harmful fumes, and improves operational safety and convenience.
Smart Images
Figure CN223752846U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of quenching furnace technology, specifically a safe quenching furnace. Background Technology
[0002] A quenching furnace is a specialized device for heating workpieces before quenching. Quenching involves placing the workpiece in the furnace and heating it to a quenching temperature above the critical point and holding it for a period of time. Then, the workpiece is quickly removed from the furnace and placed in a quenching liquid (oil or water) for quenching. The quenching furnace heats the workpiece to the required temperature using different heating methods (such as electric heating, gas heating, or oil heating) and then performs the quenching treatment.
[0003] Existing gear manufacturing processes require the use of quenching furnaces. However, during actual use, when removing gears from the furnace, the pliers often cause debris to fall as they are dragged outwards. Furthermore, the pliers are prone to slipping when moving the gear out of the furnace, resulting in hot debris flying everywhere and potentially injuring nearby workers. Therefore, we propose a safer quenching furnace. Utility Model Content
[0004] The purpose of this invention is to provide a safe quenching furnace, which solves the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a safe quenching furnace, comprising a furnace body, wherein the furnace body is fixed to the top of a platform, and the platform is fixed to the top of a base;
[0006] A receiving plate is fixed to the lower side of the furnace opening of the furnace body, and a smoke collection hood is fixed to the upper side of one side wall of the receiving plate. An exhaust fan and a filter box are fixed to one side of the top of the base. One end of the exhaust fan is connected to the side wall of the filter box through a first conduit, and the top of the filter box is connected to the smoke collection hood through a second conduit.
[0007] By adopting the above technical solution, water is first introduced into the inner cavity of the receiving plate. When the gears that grip the inner cavity of the furnace are dragged outward, if the gears slip, they will fall directly into the inner cavity of the receiving plate and be submerged in water, thus preventing debris from splashing. If the gears do not fall off, the debris falls into the inner cavity of the receiving plate and is cooled by the water, also preventing debris from splashing, thus improving safety. At the same time, the debris or gears falling into the water generate smoke. Starting the exhaust fan can create negative pressure in the smoke collection hood, which can then draw the smoke into the filter box for filtration, thus helping to prevent the smoke from harming the surrounding personnel.
[0008] In a preferred embodiment of this utility model, the outer wall of the furnace body is provided with a furnace door, and an electric push rod is fixed to the top of the furnace body. The outer end of the electric push rod is fixedly connected to the upper side of one side wall of the furnace door through a connecting plate.
[0009] By adopting the technical scheme, the electric push rod can drive the furnace door to lift, so that the furnace mouth of the furnace body is opened and closed, and the workpiece is taken out and placed.
[0010] As a preferred embodiment of the utility model, the outer wall of the furnace body is provided with a limiting sliding groove on both sides, the limiting sliding groove is provided with a limiting sliding block matched in the inner cavity, and the outer wall of the limiting sliding block is fixedly connected with the furnace door.
[0011] By adopting the technical scheme, the limiting sliding block slides in the limiting sliding groove, so that the stability of the furnace door lifting is improved.
[0012] As a preferred embodiment of the utility model, the inner cavity of the filter box is fixed with an activated carbon filter screen plate.
[0013] By adopting the technical scheme, the activated carbon filter screen plate can remove harmful molecules in the smoke, so that the effect of filtering the gas is achieved.
[0014] As a preferred embodiment of the utility model, the side wall of the receiving disc is fixedly connected with a drain valve at the lower side.
[0015] By adopting the technical scheme, the drain valve is arranged, so that the used water can be discharged.
[0016] Compared with the prior art, the utility model has the beneficial effects as follows:
[0017] The safety quenching furnace has the advantages that the receiving disc is fixed on the front side of the furnace body, water is introduced into the receiving disc, so that when the gear is taken out, the gear can be received by the receiving disc when the gear slips off, and the gear is cooled by the water, so that the debris falling off and the gear directly falling off to splash the debris to cause harm to the surrounding workers are avoided;
[0018] The exhaust fan can generate negative pressure in the smoke hood, so that the harmful gas generated after the debris falls into the water can be absorbed, and then filtered through the filter box, so that the harmful gas is removed, and the harm of the gas to the respiratory tract of the surrounding workers is avoided. BRIEF DESCRIPTION OF DRAWINGS
[0019] Other features, objects and advantages of the utility model will become more apparent through reading the detailed description of the non-limiting embodiments with reference to the following drawings:
[0020] Figure 1 It is a whole structure schematic view of the safety quenching furnace of the utility model;
[0021] Figure 2 It is a rear view structure schematic view of the safety quenching furnace of the utility model;
[0022] Figure 3 The utility model provides a filter box inner chamber structure schematic diagram of safe quenching furnace.
[0023] In the drawing:
[0024] 1, furnace body;11, platform;12, base;13, furnace door;14, limit sliding slot;15, limit sliding block;16, electric push rod;
[0025] 2, receiving disc;21, drain valve;
[0026] 3, exhaust fan;31, filter box;32, fume hood;33, activated carbon filter screen. Specific implementation
[0027] Please refer to Figures 1-3 The utility model provides a technical scheme: a kind of safe quenching furnace, including furnace body 1, furnace body 1 is fixed on the top of platform 11, platform 11 is fixed on the top of base 12;
[0028] The hearth opening lower side of furnace body 1 is fixed with receiving disc 2, the upper side of the side wall of receiving disc 2 is fixed with fume hood 32, one side of base 12 top is fixed with exhaust fan 3 and filter box 31, one end of exhaust fan 3 is communicated with the side wall of filter box 31 by first conduit, and the top of filter box 31 is communicated with fume hood 32 by second conduit.
[0029] In actual use, first water is introduced into the inner chamber of receiving disc 2, when the gear of the inner chamber of furnace body 1 is dragged to the outside, the gear slips, and falls directly into the inner chamber of receiving disc 2, so as to be submerged in water, thereby avoiding the splashing of debris, when the gear does not fall, the debris falls into the inner chamber of receiving disc 2, so as to be cooled by water, also avoiding the splashing of debris, thereby facilitating the improvement of safety, at the same time, the debris or gear falling into water produces smoke, starting exhaust fan 3 can make fume hood 32 produce negative pressure, thereby the smoke can be extracted into filter box 31 for filtration, thereby facilitating the prevention of harm to surrounding workers caused by smoke.
[0030] Further, the lower side of the side wall of receiving disc 2 is fixedly connected with drain valve 21, the setting of drain valve 21 enables the water used to be discharged.
[0031] Still further, the inner chamber of filter box 31 is fixed with activated carbon filter screen 33, activated carbon filter screen 33 can remove harmful molecules in smoke, thereby playing the effect of filtering gas.
[0032] As Figure 1 And 2The outer wall of the furnace body 1 is provided with a furnace door 13, and the top of the furnace body 1 is fixedly connected with an electric push rod 16, and the outer end of the electric push rod 16 is fixedly connected with a side wall of the furnace door 13 through a connecting plate, and the furnace door 13 can be lifted by the electric push rod 16, so that the furnace opening of the furnace body 1 is opened or closed, and the workpiece is taken out or placed.
[0033] Further, the outer wall of the furnace body 1 is provided with a limiting sliding groove 14 on both sides, and the limiting sliding groove 14 is inserted with a limiting sliding block 15 matched with the limiting sliding groove 14, and the outer wall of the limiting sliding block 15 is fixedly connected with the furnace door 13, and the limiting sliding block 15 slides in the limiting sliding groove 14, so as to improve the stability of the lifting of the furnace door 13.
[0034] The implementation principle of the safety quenching furnace is that: in actual use, first, water is introduced into the inner cavity of the receiving disc 2, when the gear clamping the inner cavity of the furnace body 1 is dragged outward, the gear will slip off and directly fall into the inner cavity of the receiving disc 2, so as to be submerged in water, thereby avoiding the scattering of debris, when the gear does not fall off, the debris falls into the inner cavity of the receiving disc 2 and is cooled by water, thereby avoiding the scattering of debris, thereby improving the safety, and the smoke generated by the falling of the debris or the gear into the water is removed by the smoke exhaust fan 3 to generate negative pressure in the smoke hood 32, thereby the smoke can be removed and filtered in the filter box 31, thereby avoiding the harm of the smoke to the surrounding workers, and when the workpiece is taken out or placed, the electric push rod 16 is started to drive the furnace door 13 to open and close, thereby improving the operation convenience, without manual operation, reducing the approach to the furnace body 1, and further improving the safety.
[0035] In addition, in this document, the terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.
[0036] Although the specific embodiments of the present application have been shown and described, it is understood that those skilled in the art can make various changes, modifications, replacements and variations to the specific embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A safety quenching furnace comprising a furnace body (1), characterized in that: The furnace body (1) is fixed on the top of a carrier (11), and the carrier (11) is fixed on the top of a base (12); A receiving disc (2) is fixed below the opening of the hearth of the furnace body (1), a smoke collecting hood (32) is fixed on the upper side of a side wall of the receiving disc (2), an air extractor (3) and a filter box (31) are fixed on one side of the top of the base (12), one end of the air extractor (3) is communicated with the filter box (31) through a first conduit, and the top of the filter box (31) is communicated with the smoke collecting hood (32) through a second conduit.
2. A safety type quenching furnace according to claim 1, wherein: A furnace door (13) is arranged on the outer wall of the furnace body (1), an electric push rod (16) is fixed on the top of the furnace body (1), and the outer end of the electric push rod (16) is fixedly connected with one side wall of the furnace door (13) through a connecting plate.
3. The safety type quenching furnace according to claim 1, wherein: Limiting sliding grooves (14) are arranged on both sides of the outer wall of the furnace body (1), and limiting sliding blocks (15) are inserted into the limiting sliding grooves (14), and the outer wall of the limiting sliding blocks (15) is fixedly connected with the furnace door (13).
4. The safety type quenching furnace according to claim 1, wherein: An activated carbon filter screen (33) is fixed in the inner cavity of the filter box (31).
5. The safety type quenching furnace according to claim 1, wherein: A drain valve (21) is fixedly connected with a side wall of the receiving disc (2).