Spot plating groove jumping prevention tension jig
By designing a spot plating anti-jumping tension fixture, the problems of material strip jumping and missing plating during the electroplating process were solved by using guide wheels and limiting structures, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520280570.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-02-21
AI Technical Summary
In the existing terminal spot plating process, uneven force is caused when the material strip passes through the electroplating tank due to improper tension or mold wear, resulting in material strip jumping into the tank and incomplete plating, which affects production efficiency.
Design a spot plating anti-skid tension fixture, including a mounting base plate and multiple guide wheels. The guide ring groove, limit ring groove and auxiliary ring groove are used to limit and guide the strip to ensure that the strip maintains the correct position during the stretching process and prevents skipping and incomplete plating.
By using guide wheels, the material strip adheres closely to the mold during the electroplating process, avoiding skipping and missed plating, thus improving production efficiency and product quality.
Smart Images

Figure CN223752939U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to, but is not limited to, the field of electroplating equipment, and particularly to a spot plating anti-skid tension fixture. Background Technology
[0002] Roll-to-roll electroplating, as a type of continuous electroplating, involves the continuous conveying of a strip of material to complete the spot plating process in an electroplating tank. During this process, tension dies are used to control and maintain the tension and position of the strip on the production line. By applying appropriate tension through the tension dies, the material is ensured to remain flat and stable during the electroplating process, avoiding slack or excessive stretching, thereby ensuring the uniformity of electroplating. The tension dies also guide the strip to run along a predetermined path, preventing deviation or twisting, and ensuring that the material passes accurately through the electroplating tank and other processing areas.
[0003] In the existing terminal spot plating process, problems such as improper tension or mold wear inevitably lead to uneven force on the material strip when it passes through the electroplating tank, and even the material strip jumping out of the tank. This can also prevent some areas of the material strip from fully contacting the electroplating solution, resulting in unplated terminals on the material strip, which seriously affects the production efficiency of the production line. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] In view of the above-mentioned shortcomings and deficiencies of the prior art, this utility model provides a spot plating anti-skid tension fixture, which solves the technical problem that in the existing spot plating process, due to improper tension or mold wear, the strip is inevitably subjected to uneven force when passing through the electroplating tank, and some areas on the strip cannot fully contact the electroplating solution, resulting in the terminal of the strip being missed in plating, or even the strip skipping the tank, which seriously affects the production efficiency of the production line.
[0006] (II) Technical Solution
[0007] The purpose of this utility model is to provide a spot plating anti-skid tension fixture, which includes a mounting base plate and a first guide wheel, a second guide wheel, a third guide wheel and a fourth guide wheel disposed on the upper surface of the mounting base plate. The first guide wheel is disposed in the middle of the mounting base plate, the second guide wheel and the third guide wheel are disposed at both ends of the mounting base plate and are respectively located adjacent to the first guide wheel, and there are two fourth guide wheels, which are respectively located on both sides of the mounting base plate. The first guide wheel is provided with a guide ring groove surrounding its outer periphery.
[0008] Preferably, the first guide wheel includes a mounting screw, a limiting screw ring, a linear bearing, a lower support member, and a first guide wheel body, wherein the mounting screw is sleeved with the limiting screw ring, the linear bearing, the lower support member, and the first guide wheel body from top to bottom.
[0009] Preferably, a profiling groove is arranged in the guide ring groove.
[0010] Preferably, the second guide wheel comprises a mounting stud, a key nut, a second guide wheel body and a limiting spring, and the key nut, the second guide wheel body and the limiting spring are sequentially sleeved on the mounting stud from top to bottom.
[0011] Preferably, the second guide wheel body is provided with a limiting ring groove, and the upper end and the lower end of the limiting ring groove are respectively provided with an upper convex edge and a lower convex edge.
[0012] Preferably, a connecting plate is arranged between the second guide wheel and the third guide wheel and the mounting base plate.
[0013] Preferably, a mounting screw hole is arranged on the mounting base plate.
[0014] Preferably, an auxiliary ring groove is arranged on the outer periphery of the fourth guide wheel.
[0015] (Three) beneficial effects
[0016] By arranging the first guide wheel in the middle of the mounting base plate, and limiting the passing material belt by the guide ring groove on the first guide wheel, and the second guide wheel, the third guide wheel and the fourth guide wheel assisting in limiting the material belt at both ends of the first guide wheel, the material belt can keep correct position during stretching, so that the terminal can be more closely attached when passing through the plating mold, and the terminal is not easy to produce the phenomenon of jump mold, missing plating and the like during production, thereby reducing the loss of products and improving the production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0017] The drawings are used to provide further understanding of the technical scheme of the utility model, and constitute a part of the specification, and are used together with the embodiments of the utility model to explain the technical scheme of the utility model, and do not constitute a limitation on the technical scheme of the utility model.
[0018] Fig. 1 is the overall structure front view of the point plating anti-jump groove tension jig;
[0019] Fig. 2 is the overall structure perspective view of the point plating anti-jump groove tension jig;
[0020] Fig. 3 is the overall structure top view of the point plating anti-jump groove tension jig, and the path of the material belt around the jig is shown.
[0021] BRIEF DESCRIPTION OF DRAWINGS:
[0022] 1. Mounting base plate; 10. Mounting screw hole; 2. First guide wheel; 20. Guide ring groove; 21. Mounting screw; 22. Limiting ring; 23. Linear bearing; 24. First guide wheel body; 25. Contour pattern; 26. Lower support component; 3. Second guide wheel; 30. Mounting stud; 31. Plum nut; 32. Second guide wheel body; 33. Limiting spring; 34. Limiting ring groove; 35. Upper convex edge; 36. Lower convex edge; 4. Third guide wheel; 5. Fourth guide wheel; 51. Auxiliary ring groove; 52. Star nut; 53. Rotating stud; 54. Abutment spring; 6. Connecting plate; 7. Fixing nut; 8. Material strip. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.
[0024] The following is in conjunction with the appendix Figs. 1 to 3 To further describe, this utility model discloses a spot plating anti-skid tension fixture, including a mounting base plate 1 and a first guide wheel 2, a second guide wheel 3, a third guide wheel 4 and a fourth guide wheel 5 disposed on the upper surface of the mounting base plate 1. The first guide wheel 2 is disposed in the middle of the mounting base plate 1, and the second guide wheel 3 and the third guide wheel 4 are disposed at both ends of the mounting base plate 1 and are respectively located adjacent to the first guide wheel 2. In this embodiment, the second guide wheel 3 and the fourth guide wheel 4 are asymmetrically disposed at both ends of the mounting base plate, and there are two fourth guide wheels 5 symmetrically disposed on both sides of the mounting base plate 1. The first guide wheel 2 is provided with a guide ring groove 20 surrounding its outer periphery. The material strip 8 is wrapped around the above-mentioned guide wheel, and the material strip 8 is guided to run along a predetermined path by the rotation of each guide wheel, and the material strip 8 is kept flat or stable by the guide ring groove 20, the limiting ring groove 34 and the auxiliary ring groove 51 on each guide wheel.
[0025] In a preferred embodiment, the first guide wheel 2 includes a mounting screw 21, a limiting screw ring 22, a linear bearing 23, a lower support member 26, and a first guide wheel body 24. The mounting screw 21 is fitted with the limiting screw ring 22, the linear bearing 23, the lower support member 26, and the first guide wheel body 24 from top to bottom. The upper end of the first guide wheel body 24 is provided with the linear bearing 23, and the upper end of the linear bearing 23 is fixed by the limiting screw ring 22. The lower support member 26 abuts against the mounting base plate 1.
[0026] In a preferred embodiment, a contour pattern 25 is provided in the guide ring groove 20. The contour pattern 25 can be set into a corresponding shape according to the shape of the workpiece, such as concave, convex or other textures, so as to improve the tightness of the terminals on the strip 8 to the guide wheel.
[0027] In the preferred embodiment, the second guide wheel 3 comprises a mounting stud 30, a key nut 31, a second guide wheel body 32 and a limiting spring 33, the mounting stud 30 is sleeved with the key nut 31, the second guide wheel body 32 and the limiting spring 33 from top to bottom.
[0028] In the preferred embodiment, the second guide wheel body 32 is provided with a limiting ring groove 34, the upper and lower ends of the limiting ring groove 34 are respectively provided with an upper convex edge 35 and a lower convex edge 36 to limit the passing material belt 8 from top to bottom.
[0029] In the preferred embodiment, the second guide wheel 3 and the third guide wheel 4 have the same structure, the second guide wheel 3 and the third guide wheel 4 are provided with a connecting plate 6 between the mounting base plate 1, one end of the connecting plate 6 is provided with a strip-shaped hole and is fixed with the mounting base plate 1 by inserting a screw into the strip-shaped hole, the other end of the connecting plate 6 is provided with a through hole for inserting and passing a screw, the lower end of the mounting stud 30 is inserted into and passes through the through hole and the connecting plate 6 is fixed with the mounting stud 30 by a fixing nut 7, the limiting spring 33 is arranged between the second guide wheel body 32 and the connecting plate 6 to adjust the height of the second guide wheel body 32 by the limiting spring 33, wherein the second guide wheel body 32 is sleeved on the mounting stud 30 by a bearing.
[0030] In the preferred embodiment, the mounting base plate 1 is provided with a mounting screw hole 10.
[0031] In the preferred embodiment, the fourth guide wheel 5 is provided with an auxiliary ring groove 51 on the outer periphery, the fourth guide wheel 5 is provided with a bearing inside and is installed on a rotating stud 53 by the bearing, the fourth guide wheel is provided with a star-shaped nut 52 on the upper end and is provided with an abutting spring 54 on the lower end.
[0032] By arranging the first guide wheel in the middle of the mounting base plate and limiting the passing material belt by the guide ring groove on the first guide wheel, the second guide wheel, the third guide wheel and the fourth guide wheel limit the material belt on both ends of the first guide wheel, which ensures that the material belt keeps the correct position during the stretching process, so that the terminal can be more closely attached when passing through the plating mold, and the terminal is not easy to produce the phenomenon of jumping mold, missing plating and other bad phenomena during the production process, thereby reducing the loss of products and improving the production efficiency.
[0033] Although the technical scheme according to the present application has been described with reference to a plurality of different embodiments, aspects and features, it is not intended to limit the scope of the present application, but modifications thereof are included within the broad scope of the foregoing disclosure, drawings and claims.
Claims
1. A point plating anti-jumping tension jig, comprising a mounting base plate and a first guide wheel, a second guide wheel, a third guide wheel and a fourth guide wheel arranged on the upper end surface of the mounting base plate, characterized in that: The first guide wheel is arranged in the middle of the mounting base plate, the second and third guide wheels are arranged at the two ends of the mounting base plate and are respectively located adjacent to the first guide wheel, the fourth guide wheel is two in number and is respectively located at the two side edges of the mounting base plate, and the first guide wheel is provided with a guide ring groove around the outer periphery thereof.
2. The point plating anti-jumping tensile jig according to claim 1, characterized in that: The first guide wheel comprises a mounting screw rod, a limiting screw ring, a linear bearing, a lower supporting piece and a first guide wheel body, and the mounting screw rod is sequentially sleeved with the limiting screw ring, the linear bearing, the lower supporting piece and the first guide wheel body from top to bottom.
3. The point plating anti-jumping tensile force jig according to claim 1, characterized in that: A profiled groove is arranged in the guide ring groove.
4. The point plating anti-walk jig according to claim 1, wherein: The second guide wheel comprises a mounting screw post, a key-shaped nut, a second guide wheel body and a limiting spring, and the mounting screw post is sequentially sleeved with the key-shaped nut, the second guide wheel body and the limiting spring from top to bottom.
5. The point plating anti-walk jig according to claim 4, wherein: The second guide wheel body is provided with a limiting ring groove, and the upper and lower ends of the limiting ring groove are respectively provided with upper and lower convex edges.
6. The point-coated jump-preventing tension jig according to claim 1, characterized by: The second and third guide wheels are provided with connecting plates between the connecting plates and the mounting base plate.
7. The point plating anti-walk jig according to claim 1, wherein: The mounting base plate is provided with mounting screw holes.
8. The point-coated jump-preventing tension jig according to claim 1, characterized by: The outer periphery of the fourth guide wheel is provided with an auxiliary ring groove.