Automatic environment-friendly dye spraying device for sock production

By integrating dye atomization spraying and electrothermal drying into an environmentally friendly automatic dye spraying device for sock production, the problems of high cost and safety hazards caused by separate equipment have been solved, achieving efficient and safe dye setting treatment.

CN223753034UActive Publication Date: 2026-01-02ZHUJI KARAMELA TECH CO LTD
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Patent Information

Application Number
CN202422677526.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2026-01-02
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

The existing separate design of the shaping device and the spraying equipment results in high production costs, low work efficiency and safety hazards. The paint does not dry easily after spraying, which may burn employees.

Method used

Design an environmentally friendly automatic dye spraying device for sock production, integrating dye atomization spraying and electric heating drying functions. The device drives socks to be dyed and heat-dried inside an insulated hood via a magnetic chuck, and uses a fan to exhaust excess gas to atomize dye and water vapor.

Benefits of technology

It enables continuous online operation without stopping, rapid shaping, avoids color differences, improves work efficiency and eliminates safety hazards. Harmful substances are discharged through a fan to ensure operational safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of environment-friendly dye automatic spraying devices for sock production, and discloses an environment-friendly dye automatic spraying device for sock production, which comprises a base, a heat preservation cover provided with a feeding port is fixedly arranged on the base, and a driving motor is arranged at the upper end of the heat preservation cover. A magnetic suction cup is rotationally arranged at the top in the heat preservation cover, the driving motor is used for driving the magnetic suction cup, and in addition, a dye atomization spraying device and an electric heating drying device for drying sprayed socks are fixedly arranged at the position, located in the heat preservation cover, of the base. According to the utility model, online non-stop continuous operation can be realized, dye can be quickly shaped and chromatic aberration is avoided by spraying first and then hot-drying curing forming in the semi-open cavity, and in addition, hot water vapor and redundant atomized dye are discharged through the fan, so that the production efficiency is improved, and the production cost is reduced. And the hot water vapor and the redundant atomized dye can be discharged to a specified place by additionally arranging a pipe fitting with a specified guide at the exhaust port of the fan.
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Description

TECHNICAL FIELD

[0001] The utility model relates to sock production with environmental protection dye automatic spraying device technical field, especially sock production with environmental protection dye automatic spraying device. BACKGROUND

[0002] The shaping machine is used for industrial manufacturing shaping machine, and the shaping machine can be divided into vamp shaping machine, sock shaping machine and fabric shaping machine according to types, spraying is a coating method by spraying gun or disc atomizer, with the help of pressure or centrifugal force, dispersing into uniform and fine mist, and being applied to the surface of the coated object, which can be divided into air spraying, airless spraying, electrostatic spraying and various derived ways of the above basic spraying forms, such as high-flow low-pressure atomization spraying, thermal spraying, automatic spraying and multi-group spraying.

[0003] At present, most of the shaping devices and spraying assemblies on the market are separate, cannot be integrated, need to have two devices simultaneously during production, greatly increase the cost, the sprayed pigment is not easy to dry during spraying, greatly influences work efficiency, and the heated shaping machine may scald workers when taking out, which has safety hazards.In view of this, we propose a knitted sock shaping and spraying integrated device. UTILITY MODEL CONTENT

[0004] The utility model solves the technical problem that: in order to overcome the problems in the above, provide a kind of sock production with environmental protection dye automatic spraying device, it solves the above problems.

[0005] The utility model solves the technical problem by adopting the following technical scheme:

[0006] A kind of sock production with environmental protection dye automatic spraying device, including a base, one is equipped with the heat preservation cover with the drop port being fixed in the base, drive motor is equipped at the upper end of the heat preservation cover, magnetic chuck is rotatably arranged in the top of the heat preservation cover, the drive motor is used to drive the magnetic chuck, in addition, dye atomization spraying device and electric heating drying device for drying sock after spraying are fixed in the position of the base in the heat preservation cover.

[0007] Preferably, the dye atomization spraying device includes two symmetrical dye spraying frames fixed on the base, a plurality of dye spray heads are fixed on the dye spraying frame at intervals, the dye spray head is communicated with the dye delivery pipe arranged on the side of the heat preservation cover, the other end of the dye delivery pipe is communicated with the dye tank, a pump for extracting dye is arranged on the dye delivery pipe.

[0008] Preferably, two arc-shaped induction heating plates are further fixed in the heat preservation cover, for hot drying of the sock passing through.

[0009] Preferably, it further comprises a sock plate with a magnet fixed at the upper end, the sock plate is used for sleeving the socks, the magnet is fixed at the bottom of the magnetic disc, when the magnetic disc is driven to rotate by the driving motor, the sock plate is dyed through the two dye spraying frames and then dried through the two induction hot plates.

[0010] Preferably, the top of the heat preservation cover is further provided with a fan, the lower end air inlet of the fan is communicated with the cavity in the heat preservation cover, the fan is used for discharging the excess gaseous dye and sucking the external air to discharge the excess evaporated water vapor on the socks.

[0011] The utility model discloses the advantages and positive effect are: can realize on -line continuous operation without stopping, through first spraying in the semi -open cavity then heat dry solidification forming, can fastly treat dye with the shaping, avoid the color difference, in addition, through the fan, hot steam and excess gaseous dye are discharged, and hot steam and excess gaseous dye can be discharged to the specified place through the pipe of specified direction that increases the exhaust port of the fan. BRIEF DESCRIPTION OF DRAWINGS

[0012] The utility model is further illustrated below in connection with the drawings and examples.

[0013] Figure 1 It is the structure schematic diagram of the utility model;

[0014] Figure 2 It is Figure 1 the structure schematic diagram of the utility model;

[0015] Figure 3 It is Figure 1 the enlarged structure schematic diagram of the utility model. DETAILED DESCRIPTION

[0016] The utility model will be further explained in detail in connection with the drawings. These drawings are all simplified schematic diagrams, and only schematically illustrate the basic structure of the utility model, therefore, it only shows the relevant constitution of the utility model.

[0017] The utility model example will be further explained in detail in connection with the drawings as follows:

[0018] As Figures 1-3The utility model discloses a kind of automatic spraying devices of environment-friendly dye for sock production, including a base 12, one is fixed with the heat preservation cover 10 of being equipped with the drop port 11 on the base 12, drive motor 13 is equipped on the upper end of the heat preservation cover 10, magnetic chuck 22 is rotatably equipped in the top of the heat preservation cover 10, the drive motor 13 is used to drive the magnetic chuck 22, in addition, dye atomization spraying device and electric heating drying device for drying sock after spraying are fixed in the position of the heat preservation cover 10 on the base 12.

[0019] Preferably, the dye atomization spraying device includes two symmetrical dye spraying frames 19 fixed on the base 12, a plurality of dye spray heads 20 are fixed at intervals on the dye spraying frame 19, the dye spray head 20 is communicated with the dye delivery pipe 15 arranged on the side of the heat preservation cover 10, the other end of the dye delivery pipe 15 is communicated with the dye tank, and a pump 16 for extracting dye is arranged on the dye delivery pipe 15.

[0020] Preferably, two arc-shaped induction heating plates 21 are also fixed in the heat preservation cover 10 for hot drying of the socks.

[0021] Preferably, it also includes a sock plate 17 with a magnet 18 fixed on the upper end, the sock plate 17 is used to put the socks on it, the magnet 18 is magnetically fixed on the bottom of the magnetic chuck 22, when the magnetic chuck 22 is driven to rotate by the drive motor 13, the sock plate 17 passes through the two dye spraying frames 19 first to be dyed and then passes through the two induction heating plates 21 for hot drying.

[0022] Preferably, a fan 14 is also arranged on the top of the heat preservation cover 10, the lower end of the fan 14 is communicated with the cavity in the heat preservation cover 10, the fan 14 discharges the excess atomized dye on one hand, and also sucks the external air to discharge the excess evaporated water vapor on the socks.

[0023] It should be emphasized that the embodiments of the utility model are illustrative rather than limiting, so the utility model is not limited to the embodiments described in the specific embodiments, and any other embodiments derived from the technical solution of the utility model by those skilled in the art also belong to the scope of protection of the utility model.

Claims

1. An automatic spraying device for environmentally friendly dyes for hosiery production, characterized in that: The utility model relates to a dyeing and drying device for socks, which comprises a base (12), a heat preservation cover (10) with a feeding port (11) fixed on the base (12), a driving motor (13) arranged at the upper end of the heat preservation cover (10), a magnetic suction disc (22) rotatably arranged at the top of the heat preservation cover (10), the driving motor (13) being used to drive the magnetic suction disc (22), and a dye atomization spraying device and an electric heating drying device for drying the socks after spraying fixed on the base (12) at a position inside the heat preservation cover (10).

2. The automatic environment-friendly dye spraying device for hosiery production according to claim 1, characterized in that: The dye atomization spraying device comprises two symmetrical dye spraying frames (19) fixed on the base (12), a plurality of dye spraying heads (20) being fixed on the dye spraying frames (19) at intervals, the dye spraying heads (20) being communicated with dye delivery pipes (15) arranged at the side edges of the heat preservation cover (10), the other ends of the dye delivery pipes (15) being communicated with dye tanks, and a pump (16) for extracting dye being arranged on the dye delivery pipes (15).

3. The automatic environment-friendly dye spraying device for hosiery production according to claim 2, characterized in that: Two arc-shaped induction heating plates (21) are also fixed in the heat preservation cover (10) and used to heat dry the socks.

4. The automatic environment-friendly dye spraying device for hosiery production according to claim 3, characterized in that: The utility model also comprises a sock plate (17) with a magnet (18) fixed at the upper end, the sock plate (17) being used to put the socks thereon, the magnet (18) being magnetically fixed at the bottom of the magnetic suction disc (22), when the magnetic suction disc (22) is driven to rotate by the driving motor (13), the sock plate (17) passes through the two dye spraying frames (19) to be dyed first and then passes through the two induction heating plates (21) to be heat dried.

5. The automatic environment-friendly dye spraying device for hosiery production according to claim 4, characterized in that: A fan (14) is also arranged at the top of the heat preservation cover (10), the lower end air inlet of the fan (14) being communicated with the cavity in the heat preservation cover (10), the fan (14) being used to discharge the atomized dye and to suck the external air to discharge the excess water vapor on the socks.