Detection tool for detecting handlebar stem of electric vehicle
By designing a gauge for electric vehicle handlebars, the problem of inconvenient measurement of electric vehicle handlebars was solved, enabling rapid and accurate dimensional inspection and model adaptability, thereby improving production efficiency.
Patent Information
- Application Number
- CN202423004822.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Measuring the spatial dimensions of electric vehicle handlebars is inconvenient, leading to large measurement errors, which affects production efficiency and assembly issues.
A tooling system was designed, comprising a small module, a base, a bracket, and a stem inspection mechanism. Through sliding connections and detachable modules, it enables rapid and accurate measurement of electric vehicle stems and is applicable to different stem models.
It enables quick measurement of various dimensions of electric vehicle handlebar stems, improves production efficiency, and can adapt to the testing of various models of handlebar stems, reducing measurement errors.
Smart Images

Figure CN223755939U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of testing gauge, especially relates to a testing gauge for testing electric vehicle handlebar. BACKGROUND
[0002] Electric vehicle handlebar is mostly spatial size, and it is inconvenient to measure the size between each size. And there is a large error in the measurement process, and the size cannot be accurately measured in the incoming inspection process. When the assembly problem occurs in the production site, it is inconvenient to measure each size, and the problem cannot be found in time, so as to affect the production efficiency. UTILITY MODEL CONTENT
[0003] Therefore, the utility model aims at providing a testing gauge for quickly testing electric vehicle handlebar to solve the following technical problems:
[0004] (1) the size of the handlebar can be measured more conveniently and quickly, and the work efficiency is improved.
[0005] (2) different models of handlebars can be detected by one testing gauge, and the testing gauge is normalized.
[0006] In order to achieve the above purpose, the technical scheme of the utility model is as follows:
[0007] A testing gauge for testing electric vehicle handlebar.
[0008] Further, the testing gauge comprises a small part module, a base, a support and a stand pipe testing mechanism; the small part module and the support are fixed on the upper end face of the base, and the stand pipe testing mechanism is vertically slidably connected with the support; the handlebar is placed above the small part module to check the hole distance standard of the small part of the handlebar; the stand pipe testing mechanism wraps the handlebar pipe, and the stand pipe testing mechanism can slide on the support through the slide rail to test the hole diameter and the outer diameter size of the handlebar stand pipe pin shaft.
[0009] Further, the small part module comprises a convex module, a pin column and a dovetail groove, and the small part module is slidably connected with the base through the dovetail groove guide rail;
[0010] Further, the convex module is located on the upper end of the small part module, and the upper side of the convex is arc-shaped, which is combined with the small part of the handlebar to detect the arc surface radius of the small part of the handlebar.
[0011] Further, a plurality of pin columns are vertically fixed on the upper end of the small part module and symmetrically distributed around the convex, and the pin column is matched with each hole position of the small part of the handlebar to test the thread hole diameter and the hole distance.
[0012] Further, the stand pipe testing mechanism comprises a bottom baffle, a pin shaft and an outer diameter testing module, and the stand pipe testing mechanism is fixed on the support through the vertical slide rail.
[0013] Further, the outer diameter inspection module is provided with a pin shaft hole and a bottom baffle slot, and the pin shaft and the bottom baffle are inserted into the outer diameter inspection module through the pin shaft hole and the bottom baffle slot; the pin shaft is used for detecting the hole diameter of the pin shaft at the handle stand;
[0014] Further, the bottom baffle cooperates with the pin shaft to verify the center distance of the pin shaft hole of the handle stand and the bottom end distance of the handle stand.
[0015] Further, when the pin shaft passes through the outer diameter inspection module and the handle stand, the hole diameter of the pin shaft at the handle stand is qualified; when the pin shaft and the bottom baffle both pass through the outer diameter inspection module and the handle stand, the center distance of the pin shaft hole of the handle stand and the bottom end distance of the handle stand are qualified.
[0016] Further, the pin shaft hole is a circular through hole, the pin shaft is detachably matched with the pin shaft hole; the bottom baffle slot is a rectangular through slot, and the bottom baffle slot is located above the pin shaft hole; and the bottom baffle is detachably matched with the bottom baffle slot.
[0017] Further, the front end of the outer diameter inspection module is in a groove shape, so as to surround and clamp the handle stand pipe to detect the outer diameter thereof.
[0018] Further, the bracket is in an L shape, and the bottom end thereof is fixed on the base through bolts.
[0019] Further, the space connection line of the action site of the stand pipe inspection mechanism and the action site of the small part module is parallel to the stand column, and the handle stand is parallel to the stand column when being detected by the stand pipe inspection mechanism and the small part module.
[0020] Compared with the prior art, the utility model discloses a gauge for quickly inspecting handle stands has the following beneficial effects:
[0021] (1) the small part module of the utility model places the handle stand of corresponding type on the small part module, and the small part module can be more simple and intuitive to check whether the small handle stand meets the drawing standard.
[0022] (2) the stand pipe inspection mechanism of the utility model can more intuitively judge whether each dimension of the stand pipe is qualified according to whether the pin shaft and the bottom baffle can pass through the gauge smoothly, and the mechanism can move up and down through the slide rail and be suitable for handle stands of different types.
[0023] (3) the small part module of the utility model is provided with a dovetail groove at the bottom end, can be disassembled and replaced according to handle stands of different types, so as to realize that one gauge can inspect handle stands of various types. BRIEF DESCRIPTION OF DRAWINGS
[0024] The accompanying drawings, which form a part of this patent, are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the principles of the application. In the drawings:
[0025] Figure 1 A device for quickly testing an electric vehicle handlebar is shown in the accompanying drawings.
[0026] Figure 2 A small module is shown in the accompanying drawings.
[0027] Figure 3 A vertical pipe testing mechanism is shown in the accompanying drawings.
[0028] Figure 4 A ring mechanism is shown in the accompanying drawings.
[0029] Explanation of reference signs:
[0030] 1-small module; 2-base; 3-bracket; 4-vertical pipe testing mechanism; 5-pin shaft hole; 6-outer diameter testing module; 7-bottom baffle groove; 8-protrusion; 9-pin column; 10-dovetail groove. DETAILED DESCRIPTION
[0031] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
[0032] The present application will be described in detail below with reference to the accompanying drawings and embodiments.
[0033] A device for testing an electric vehicle handlebar can quickly and conveniently measure the dimensions of the handlebar, improve work efficiency, and test different models of handlebars with one device, achieving device normalization.
[0034] Specifically, as shown in Figure 1 The device includes a small module 1, a base 2, a bracket 3, and a vertical pipe testing mechanism 4. The small module 1 and the bracket 3 are fixed to the upper end surface of the base 2, and the vertical pipe testing mechanism 4 is vertically slidingly connected to the bracket 3. The handlebar is placed above the small module 1 to check the hole distance standard of the small parts of the handlebar. The vertical pipe testing mechanism 4 wraps around the handlebar pipe, and the vertical pipe testing mechanism 4 can slide on the bracket 3 through a sliding rail to test the diameter and outer diameter of the handlebar pipe pin shaft hole 5.
[0035] Specifically, as shown in Figure 2As shown, the small module 1 includes a protrusion 8, a pin column 9, a dovetail groove 10, and the small module 1 is slidably connected with the base 2 through the dovetail groove 10 guide rail. The protrusion 8 is located at the upper end of the small module 1, and the upper side of the protrusion 8 is arc-shaped, which is used to detect the arc radius of the handle small piece by fitting with the handle small piece. A plurality of pin columns 9 are vertically fixed on the upper end of the small module 1 and symmetrically distributed around the protrusion 8. The pin column 9 cooperates with each hole of the handle small piece to inspect the diameter of the threaded hole and the hole spacing. During the inspection, the handle is inverted and placed on the small module 1. If the shaft column cannot be completely inserted into the small hole and the small module 1 cannot be completely fitted, it is considered that the hole position of the handle small piece does not meet the standard. On the contrary, if the shaft column can be completely inserted into the small hole and the small module 1 is completely fitted, it is considered that the handle small piece meets the standard.
[0036] Specifically as Figure 3 As shown, the outer diameter inspection module 6 is provided with a pin shaft hole 5 and a bottom baffle slot 7, and the pin shaft and the bottom baffle are inserted into the outer diameter inspection module 6 through the pin shaft hole 5 and the bottom baffle slot 7. The pin shaft is used to detect the hole diameter of the handle stand pipe pin shaft. The bottom baffle cooperates with the pin shaft to verify the center distance of the handle pin shaft hole 5 and the bottom end distance of the handle. When the outer diameter inspection module 6 wraps the outer diameter of the handle, when the pin shaft passes through the outer diameter inspection module 6 and the handle, the handle stand pipe pin shaft hole 5 diameter is qualified. When the pin shaft and the bottom baffle both pass through the outer diameter inspection module 6 and the handle, the center distance of the handle pin shaft hole 5 and the bottom end distance of the handle are qualified. The pin shaft hole 5 is a circular through hole, and the pin shaft and the pin shaft hole 5 are detachably cooperated. The bottom baffle slot 7 is a rectangular through slot, and the bottom baffle slot 7 is located above the pin shaft hole 5. The bottom baffle and the bottom baffle slot 7 are detachably cooperated. The front end of the outer diameter inspection module 6 is recessed to surround and clamp the handle stand pipe to detect the outer diameter thereof.
[0037] Further, during the inspection, the stand pipe inspection mechanism 4 is slid upward to the highest point, and a space for placing the handle is reserved below. The stand pipe inspection mechanism 4 is slid downward to the position where the pin shaft hole 5 and the handle pin shaft hole 5 are on the same center line. The pin shaft is inserted into the handle inspection mechanism. If it can completely pass through the mechanism, the inner diameter of the handle pin shaft hole 5 meets the standard. Otherwise, it is considered that the handle pin shaft hole 5 is too small and does not meet the standard. The bottom baffle is inserted into the handle inspection mechanism, and it is observed whether the bottom baffle interferes with the handle. If they interfere with each other, it is considered that the size of the handle pin shaft hole 5 from the bottom end of the handle does not meet the standard. Otherwise, it is considered that it meets the standard.
[0038] Specifically as Figure 4 As shown, the outer diameter inspection module 6 can be replaced by a ring mechanism, which can be fully surrounded for detection and has the same effect.
[0039] Specifically, the bracket 3 is in the shape of "L", and the bottom end thereof is fixed on the base 2 by bolts.
[0040] Specifically, the spatial connecting line of the action position of the riser inspection mechanism 4 and the action position of the small module 1 is parallel to the column, and the riser inspection mechanism 4 and the small module 1 are parallel to the column during detection.
[0041] Those skilled in the art can understand that, in combination with the components and method steps described in the embodiments disclosed in the present application, the composition of the device and the steps of the inspection tool have been generally described in the above description in order to clearly illustrate the specific inspection method. The skilled person can use different methods for each specific application to implement the described functions, but such implementation should not be considered beyond the scope of the present application.
[0042] In several embodiments provided in the present application, it should be understood that the disclosed method and system can be implemented in other ways. For example, the division of the above-mentioned units is only a logical functional division, and actual implementation can have another division manner, for example, a plurality of units or components can be combined or integrated into another system, or some features can be ignored or not executed. The above-mentioned units can be or can not be physically separated, and the components displayed as units can be or can not be physical units, i.e. can be located in one place, or can be distributed on a plurality of network units. According to actual needs, part or all of the units can be selected to achieve the purpose of the embodiment of the present application.
[0043] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should be covered in the scope of the claims and the description of the present application.
[0044] The above-mentioned is only the preferred embodiment of the present application, and does not limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims
1. A gauge for inspecting an electric motor vehicle handlebar, characterized by: The tool comprises a small module, a base, a support and a vertical pipe testing mechanism; the small module and the support are fixed on the upper end surface of the base, and the vertical pipe testing mechanism is vertically slidably connected with the support; the vertical pipe testing mechanism is wrapped around the vertical pipe, and the vertical pipe testing mechanism can slide on the support through a slide rail to test the pin hole diameter and the outer diameter of the vertical pipe.
2. The gauge for testing the electric vehicle handlebar according to claim 1, wherein: The small module comprises a convex module, a pin column and a dovetail groove, and the small module is slidably connected with the base through the dovetail groove guide rail. The convex module is located on the upper end of the small module, and the upper part of the convex module is arc-shaped, which is used to detect the arc radius of the vertical small piece by fitting with the vertical small piece.
3. The gauge for checking the electric vehicle handlebar according to claim 2, wherein: A plurality of pin columns are vertically fixed on the upper end of the small module and symmetrically distributed around the convex module, and the pin columns are matched with each hole of the vertical small piece to test the thread hole diameter and the hole spacing.
4. The gauge of claim 1, wherein: The vertical pipe testing mechanism comprises a bottom stop plate, a pin shaft and an outer diameter testing module, and the vertical pipe testing mechanism is fixed on the support through a vertical slide rail. The outer diameter testing module is provided with a pin shaft hole and a bottom stop plate slot, and the pin shaft and the bottom stop plate are inserted into the outer diameter testing module through the pin shaft hole and the bottom stop plate slot. The pin shaft is used to detect the hole diameter of the pin shaft of the vertical pipe. The bottom stop plate cooperates with the pin shaft to verify the center distance of the vertical pin hole and the bottom end distance of the vertical pipe.
5. A gauge for checking an electric vehicle handlebar according to claim 4, wherein: When the pin shaft passes through the outer diameter testing module and the vertical pipe, the vertical pipe pin hole diameter is qualified; When the pin shaft and the bottom stop plate both pass through the outer diameter testing module and the vertical pipe, the center distance of the vertical pin hole and the bottom end distance of the vertical pipe are qualified.
6. The gauge for checking the electric motor car handlebar according to claim 4, wherein: The pin shaft hole is a circular through hole, and the pin shaft is detachably matched with the pin shaft hole. The bottom stop plate slot is a rectangular through slot, and the bottom stop plate slot is located above the pin shaft hole, and the bottom stop plate is detachably matched with the bottom stop plate slot.
7. The gauge of claim 4, wherein: The front end of the outer diameter testing module is a groove shape to surround and clamp the vertical pipe to detect the outer diameter thereof.
8. The gauge of claim 1, wherein: The support is in the shape of "L", and the bottom end thereof is fixed on the base through bolts.