Desktop type prism assembling equipment

The automated assembly process of the desktop prism assembly equipment has solved the problems of low efficiency and high defect rate in optical lens production, and realized efficient and automated prism and lens barrel assembly.

CN223756963UActive Publication Date: 2026-01-02YOULI INTELLIGENT TECH (ZHONGSHAN) CO LTD
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Patent Information

Application Number
CN202423297632.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-01-02
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing optical lens production equipment cannot achieve automated and rapid production, and manual assembly is inefficient and results in a high defect rate for lenses.

Method used

A desktop prism assembly device is used, which utilizes components such as a horizontal linear motor, a vertical linear motor, and a dispensing mechanism to achieve automated assembly of the prism and lens barrel, including material handling, adhesive application, and curing processes.

Benefits of technology

It improved assembly efficiency, saved manpower and resources, reduced the defect rate of lenses, and achieved quality assurance in automated production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses desktop type prism assembling equipment, which comprises a machine table, a control electric box is arranged on one side of the machine table; a material taking mechanism and a pressing and attaching UV mechanism are arranged at the output end of the transverse linear motor; a supporting plate is arranged at the output end of the longitudinal linear motor, a tray is arranged on one side of the top surface of the supporting plate, and an angle rotating platform is arranged on the other side; the dispensing mechanism is arranged on the front side of the transverse linear motor; the control electric box is in signal connection with the transverse linear motor, the material taking mechanism, the pressing and attaching UV mechanism, the longitudinal linear motor, the angle rotating platform and the dispensing mechanism. The transverse linear motor drives the material taking mechanism to take the prisms, then the longitudinal linear motor conveys the angle rotating platform to the position below the dispensing mechanism for gluing, the prisms and lens cones are fixed in cooperation with the pressing and attaching UV mechanism, the traditional manual assembly procedure is replaced, and the production efficiency is improved. A lot of manpower and material resources are saved, the assembling process is more programmed, and the defective rate of the lens is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to lens assembly field especially relates to a desktop prism assembly equipment. BACKGROUND

[0002] With the rapid development of communication technology, many electronic products will use optical lens, so the production and sales of optical lens increase rapidly, which requires production equipment to realize rapid production, and the quality of products in the rapid production process must be guaranteed, but the existing optical lens production equipment cannot realize automatic rapid production and the quality of products cannot be guaranteed.

[0003] In the assembling process of the prism lens, workers need to butt joint, glue, press and cure the glue of the lens barrel and the prism, which is low in efficiency and time-consuming and labor-consuming, and the lens defective rate is high. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a desktop prism assembly equipment to solve the above problems.

[0005] According to one aspect of the utility model, a desktop prism assembly equipment is provided, which comprises: a machine table, one side of which is provided with a control electric box; a horizontal linear motor, which is arranged on the machine table, and the output end of the horizontal linear motor is provided with a material taking mechanism and a pressing and adhering UV mechanism; a vertical linear motor, which is arranged below the horizontal linear motor, and the output end of the vertical linear motor is provided with a supporting plate, one side of the top surface of the supporting plate is provided with a tray, and the other side is provided with an angle rotating platform, the tray is provided with a plurality of first groove bodies containing prisms, and the angle rotating platform is provided with second groove bodies for containing lens barrels and prisms; a dispensing mechanism, which is arranged on the front side of the horizontal linear motor, and the dispensing mechanism is used for gluing the lens barrels and prisms in the second groove bodies; and the control electric box is signal connected with the horizontal linear motor, the material taking mechanism, the pressing and adhering UV mechanism, the vertical linear motor, the angle rotating platform and the dispensing mechanism.

[0006] In some embodiments, the material taking mechanism comprises a Z-axis linear motor, which is arranged at the output end of the horizontal linear motor, and the Z-axis linear motor is provided with a pneumatic suction head for sucking prisms, and the pneumatic suction head is connected with a pneumatic cylinder.

[0007] In some embodiments, the pressing and adhering UV mechanism comprises a pressing and adhering pneumatic cylinder and a UV lamp body, the pressing and adhering pneumatic cylinder is arranged at the output end of the horizontal linear motor, the output end of the pressing and adhering pneumatic cylinder is vertically movably arranged, the output end of the pressing and adhering pneumatic cylinder is provided with a pressing and adhering head for pressing and adhering prisms; and the UV lamp body is arranged below the pressing and adhering pneumatic cylinder, and the UV lamp body is used for curing the glue after the dispensing mechanism glues.

[0008] In some embodiments, the angle rotating platform comprises a base, a rotating shaft is transversely connected to the middle part of the base, and a fixed bolt head is arranged on one side of the rotating shaft.

[0009] In some embodiments, the glue dispensing mechanism comprises two glue dispensing barrels, and a glue dispensing groove is arranged on each side of the lens barrel.

[0010] In some embodiments, a calibration clamp is arranged between the material tray and the angle rotating platform to correct the balance of the two side surfaces of the prism, the calibration clamp comprises a clamp seat, calibration heads are arranged on both sides of the clamp seat and can be clamped to the middle part, the calibration heads are in communication with the air cylinder, and the calibration heads on both sides are connected with the control box.

[0011] Compared with the prior art, the beneficial effects of the present application are:

[0012] The prism is taken out by the material taking mechanism driven by the transverse linear motor, and then the angle rotating platform is sent below the glue dispensing mechanism by the longitudinal linear motor for glue application, and the prism and the lens barrel are fixed by the pressure and UV mechanism, thereby replacing the traditional manual assembly process, saving a large amount of manpower and material resources, and making the assembly process more programmed and reducing the lens defective rate. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a perspective structural schematic view of the present application;

[0014] Figure 2 It is a top view structural schematic view of the present application;

[0015] Figure 3 It is a front view structural schematic view of the present application;

[0016] Figure 4 It is a perspective structural schematic view of the prism of the present application. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0018] REFERENCE Figures 1 to 4The application provides a desktop prism assembling device, which comprises a machine table 1, one side of which is provided with a control electric box 2; a transverse linear motor 3 is arranged on the machine table 1, and the output end of the transverse linear motor 3 is provided with a material taking mechanism 4 and a pressing UV mechanism; a longitudinal linear motor 5 is arranged below the transverse linear motor 3, and the output end of the longitudinal linear motor 5 is provided with a supporting plate 6, one side of the top surface of the supporting plate 6 is provided with a material tray 7, and the other side is provided with an angle rotating platform 8; the material tray 7 is provided with a plurality of first groove bodies containing prisms 14; the angle rotating platform 8 is provided with a second groove body 9 for containing a lens barrel and the prism 14; a dispensing mechanism 10 is arranged on the front side of the transverse linear motor 3, and the dispensing mechanism 10 is used for dispensing glue on the lens barrel and the prism 14 in the second groove body 9; and the control electric box 2 is signal connected with the transverse linear motor 3, the material taking mechanism 4, the pressing UV mechanism, the longitudinal linear motor 5, the angle rotating platform 8 and the dispensing mechanism 10.

[0019] In some embodiments, the material taking mechanism 4 comprises a Z-axis linear motor, which is arranged at the output end of the transverse linear motor 3 and is provided with a pneumatic suction head for sucking the prism 14; the pneumatic suction head is connected with a pneumatic cylinder, the prism 14 is taken by the pneumatic suction head, and the probability of the prism 14 being contaminated is reduced by replacing manual taking.

[0020] In some embodiments, the pressing UV mechanism comprises a pressing pneumatic cylinder 11 and a UV lamp body 12; the pressing pneumatic cylinder 11 is arranged at the output end of the transverse linear motor 3 and is movably arranged at the output end; the output end of the pressing pneumatic cylinder 11 is provided with a pressing head for pressing the prism 14; and the UV lamp body 12 is arranged below the pressing pneumatic cylinder 11 and is used for curing the glue after being dispensed by the dispensing mechanism 10.

[0021] In some embodiments, the angle rotating platform 8 comprises a base, the middle part of the base is transversely rotatably connected with a rotating shaft, one side of the rotating shaft is respectively provided with a fixed bolt head, and the second groove body 9 is arranged on the rotating shaft; the rotating shaft is loosened or clamped by the fixed bolt head, so that the dispensing angle required by different products can be adjusted.

[0022] In some embodiments, the dispensing mechanism 10 comprises two dispensing syringes, and the two sides of the lens barrel are respectively provided with dispensing grooves; each dispensing syringe corresponds to a dispensing groove, and the glue in the dispensing groove can be combined between the lens barrel and the prism 14.

[0023] In some embodiments, the calibration fixture 13 is arranged between the tray 7 and the angular rotation platform 8 to correct the balance of the two side surfaces of the prism 14, the calibration fixture 13 comprising a fixture base, two side surfaces of the fixture base being respectively provided with calibration heads capable of clamping the middle part, the calibration heads being in communication with the air cylinder, the two side surfaces of the calibration heads being in signal connection with the control box 2, so as to ensure that the two side surfaces of the prism 14 are kept vertical when the prism 14 is placed in the lens barrel, thereby preventing the two side surfaces of the prism 14 from being scratched by the lens barrel. Figure 4 The material taking mechanism 4 adsorbs the upper top surface of the prism 14, and the calibration fixture 13 is used to calibrate the front and rear two parallel surfaces of the prism 14.

[0024] The specific assembly process of the present application is as follows: the lens barrel is placed in the second groove body 9 by manual operation (at this time, the supporting plate 6 is located at the rear side of the dispensing mechanism 10), the control box 2 controls the transverse linear motor 3 to move to the preset position (above the tray 7), the Z-axis linear motor adsorbs one prism 14 and sends the prism 14 into the calibration fixture 13, the two side calibration heads of the calibration fixture 13 are inwardly extruded so that the two side surfaces of the prism 14 are both vertical surfaces, then the Z-axis linear motor is moved to the second groove body 9 under the drive of the transverse linear motor 3, the prism 14 is placed in the lens barrel in the second groove body 9, then the longitudinal linear motor 5 works to move the supporting plate 6 forward so that the angular rotation platform 8 moves to the lower side of the dispensing mechanism 10, the dispensing mechanism 10 dispenses glue to the two side dispensing grooves, the glue is infiltrated between the prism 14 and the lens barrel, after the dispensing is completed, the longitudinal linear motor 5 controls the supporting plate 6 to reset, the transverse linear motor 3 drives the pressing and adhering UV mechanism to move to the upper side of the angular rotation platform 8, the pressing and adhering head presses the prism 14 so that the prism 14 is in full contact with the lens barrel, then the UV lamp body 12 is turned on to irradiate and solidify the glue, and the lens (the combination of the prism 14 and the lens barrel) is taken out by manual operation.

[0025] The present application takes the prism 14 by the transverse linear motor 3 driving the material taking mechanism 4, then the angular rotation platform 8 is sent to the lower side of the dispensing mechanism 10 by the longitudinal linear motor 5 to perform dispensing, and the prism 14 and the lens barrel are fixed by the pressing and adhering UV mechanism, thereby replacing the traditional manual assembly process, saving a large amount of manpower and material resources, and making the assembly process more programmatic and reducing the lens defective rate.

[0026] Finally, it should be noted that the above description is only a preferred embodiment of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacements to some technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A desktop prism assembly apparatus, characterized by, It includes: The machine table is provided with a control electric box on one side; The transverse linear motor is arranged on the machine table, and the output end of the transverse linear motor is provided with a material taking mechanism and a pressing UV mechanism; The longitudinal linear motor is arranged below the transverse linear motor, the output end of the longitudinal linear motor is provided with a support plate, the top surface of the support plate is provided with a tray on one side, and the other side is provided with an angle rotating platform, the tray is provided with a plurality of first groove bodies accommodating prisms, and the angle rotating platform is provided with a second groove body for accommodating a lens barrel and a prism; The dispensing mechanism is arranged on the front side of the transverse linear motor, and is used for dispensing the lens barrel and the prism in the second groove body; The control electric box is signal connected with the transverse linear motor, the material taking mechanism, the pressing UV mechanism, the longitudinal linear motor, the angle rotating platform and the dispensing mechanism respectively.

2. The desktop prism assembly apparatus of claim 1, wherein, The material taking mechanism includes a Z-axis linear motor, the Z-axis linear motor is arranged on the output end of the transverse linear motor, the Z-axis linear motor is provided with a pneumatic suction head for sucking prisms, and the pneumatic suction head is connected with a pneumatic cylinder.

3. The desktop prism assembly apparatus of claim 1, wherein, The pressing UV mechanism includes a pressing pneumatic cylinder and a UV lamp body, the pressing pneumatic cylinder is arranged on the output end of the transverse linear motor, the output end of the pressing pneumatic cylinder is vertically movably arranged, the output end of the pressing pneumatic cylinder is provided with a pressing head for pressing prisms; the UV lamp body is arranged below the pressing pneumatic cylinder, and the UV lamp body is used for curing the glue after the dispensing mechanism is glued.

4. The desktop prism assembly apparatus of claim 1, wherein, The angle rotating platform includes a base, a rotating shaft is transversely rotatably connected to the middle part of the base, one side of the rotating shaft is provided with a fixed bolt head respectively, and the second groove body is arranged on the rotating shaft.

5. The desktop prism assembly apparatus of claim 1, wherein, The dispensing mechanism includes two dispensing syringes, the two sides of the lens barrel are respectively provided with dispensing grooves, and each dispensing syringe corresponds to the dispensing groove.

6. The desktop prism assembly apparatus of claim 1, wherein, The tray and the angle rotating platform are provided with a calibration clamp for correcting the balance of the two sides of the prism, the calibration clamp includes a clamp seat, two side calibration heads that can be clamped to the middle part are arranged on the two sides of the clamp seat, the calibration heads are communicated with the pneumatic cylinder, and the two side calibration heads are signal connected with the control electric box.

Citation Information

Cited By

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