Amorphous three-dimensional wound core fixing ring supporting frame

By designing an amorphous three-dimensional core fixing ring support frame and utilizing the cooperation of the adjusting plate and the backing plate, the problem of easy displacement of the fixing ring during the winding process was solved, achieving precise adjustment and stability of the fixing ring and improving winding quality and efficiency.

CN223757382UActive Publication Date: 2026-01-02TIANJIN ZHIXIN ELECTRIC CO LTD
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Patent Information

Application Number
CN202422837884.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2026-01-02
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

In the production process of amorphous alloy three-dimensional coiled iron core, the fixed ring is prone to displacement, which leads to instability in the winding process.

Method used

A support frame for the fixed ring of an amorphous three-dimensional wound iron core was designed, including an adjustment plate and a backing plate. The adjustment plate is detachably connected to the winding machine, and the backing plate abuts against the fixed ring to form a clearance space. It is fixed by threaded holes and fasteners to ensure the stability of the fixed ring.

Benefits of technology

It achieves precise adjustment and stability of the fixed ring, improves the stability and efficiency of the winding process, and reduces winding quality problems caused by core movement or vibration.

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Abstract

The utility model belongs to the technical field of production and manufacturing of amorphous alloy three-dimensional wound distribution transformer iron cores of 800 kVA and above, and provides an amorphous three-dimensional wound iron core fixing ring supporting frame which comprises an adjusting plate detachably connected with a winding machine; the backup plate is connected with the adjusting plate; the adjusting plate is suitable for adjusting the position of the adjusting plate on the winding machine so that the backup plate can abut against the fixing ring. Through cooperative work of the adjusting plate and the backup plate, accurate adjustment of the position of the iron core fixing ring on the winding machine is achieved, by flexibly adjusting the position of the adjusting plate, an operator can rapidly adjust the abutting state of the backup plate and the fixing ring according to actual requirements, and therefore it is guaranteed that the winding process is conducted smoothly.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to 800kVA and above amorphous alloy three -dimensional volume distribution transformer core's production manufacturing technical field, specifically relates to amorphous three -dimensional volume core fixing ring support frame. BACKGROUND

[0002] Amorphous alloy closed three -dimensional volume core needs to use fixed ring when winding volume core in the production process, gear disc is fastened on the core column through the fixed ring, and the track ring connected on the fixed ring supports gear rotation and does not rub with the core. The fixed ring is fixed with the core through the jackscrew, and a larger force is needed to drive the magnet wire winding when winding the large capacity transformer, which will cause the displacement of the fixed ring. SUMMARY

[0003] Therefore, the utility model provides a kind of amorphous three -dimensional volume core fixed ring support frame to solve the problem that fixed ring is prone to move in prior art.

[0004] The utility model provides a kind of amorphous three -dimensional volume core fixed ring support frame, comprising: adjusting plate, with the detachable connection of winding machine;With the adjusting plate connection leaning plate, wherein the adjusting plate is adapted to adjust the position on winding machine, so that the leaning plate is resisted with fixed ring.

[0005] In some embodiments, an avoiding space is formed between the adjusting plate and the leaning plate, and the fixed ring is placed in the avoiding space.

[0006] In some embodiments, the amorphous three -dimensional volume core fixed ring support frame further includes a connecting plate, one end of the connecting plate is connected with the adjusting plate, the other end of the connecting plate is connected with the leaning plate, and the adjusting plate, the connecting plate and the leaning plate define the avoiding space.

[0007] In some embodiments, the connecting plate and the adjusting plate are integrally arranged, and the leaning plate is fixedly connected with the connecting plate;And / or between the connecting plate and the adjusting plate, and between the connecting plate and the leaning plate, respectively first and last arrangement and form right angle.

[0008] In some embodiments, the adjusting plate is provided with adjusting hole, the adjusting hole is long hole, and the adjusting hole is suitable for being connected with the adjusting plate and the winding machine by first fastener.

[0009] In some embodiments, the adjusting hole is provided as a plurality of groups, and a plurality of adjusting holes are arranged along the length of the adjusting plate.

[0010] In some embodiments, every two adjusting holes are arranged as a group.

[0011] In some embodiments, the back plate is provided with an adjusting mechanism, which is adapted to adjust to abut against the fixing ring.

[0012] In some embodiments, the adjusting mechanism comprises a threaded hole provided on the back plate, and a second fastener penetrating through the threaded hole to abut against the fixing ring.

[0013] In some embodiments, the threaded hole is provided in multiple, and the multiple threaded holes are symmetrically provided in two rows, and each row of the threaded holes extends away from the adjusting plate.

[0014] The utility model discloses the beneficial effects are:

[0015] The utility model discloses the cooperative work of adjusting plate and back plate realizes the accurate adjustment of the position of the iron core fixing ring on the winding machine, and the position of the adjusting plate is flexibly adjusted, and the operator can quickly adjust the abut state of the back plate and the fixing ring according to actual demand, thereby ensuring the smooth progress of the winding process. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the specific embodiment of the utility model or the technical scheme in the prior art, the following will briefly introduce the drawings needed to be used in the specific embodiment or the prior art description. Obviously, the drawings in the following description are some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained without creative labor under the premise of these drawings.

[0017] Fig. 1 It is the front view structural schematic diagram of the amorphous three-dimensional roll iron core fixing ring support frame of an embodiment of the utility model;

[0018] Fig. 2 It is the bottom view structural schematic diagram of the amorphous three-dimensional roll iron core fixing ring support frame of an embodiment of the utility model;

[0019] Fig. 3 It is the side view structural schematic diagram of the amorphous three-dimensional roll iron core fixing ring support frame of an embodiment of the utility model.

[0020] Mark explanation: 110, adjusting plate;111, adjusting hole;120, back plate;121, threaded hole;130, connecting plate. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described in the utility model embodiments in conjunction with the drawings. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the scope of protection of the utility model.

[0022] In the description of the utility model, it should be pointed out that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0023] In the description of the utility model, it should be pointed out that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements. For the person skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0024] In addition, the technical features involved in the different embodiments of the utility model described below can be combined with each other as long as there is no conflict between them.

[0025] The embodiments of the utility model will be described below in conjunction with Figs. 1 to 3 .

[0026] As shown in Fig. 1 and Fig. 2 , according to the embodiments of the utility model, a non-crystalline three-dimensional wound core fixing ring support frame is provided, which comprises: an adjusting plate 110, which is detachably connected with a winding machine; a back plate 120, which is connected with the adjusting plate 110; wherein the adjusting plate 110 is adapted to adjust the position on the winding machine, so that the back plate 120 abuts against the fixing ring.

[0027] In the embodiments, the non-crystalline three-dimensional wound core fixing ring support frame comprises an adjusting plate 110 and a back plate 120, which is designed to ensure the stability and accuracy of the core during winding.

[0028] Firstly, the adjusting plate 110 can be detachably connected with the winding machine, so that the position of the adjusting plate 110 on the winding machine can be flexibly adjusted to adapt to different winding requirements and core sizes. In this way, the adjusting plate 110 can be easily installed or removed, thereby improving the flexibility and convenience of operation of the overall device.

[0029] Secondly, the back plate 120 can provide a stable support surface to ensure that the core fixing ring can be firmly abutted during winding. This design not only improves the precision of winding, but also reduces the winding quality problems caused by core movement or vibration. The connection between the back plate 120 and the adjusting plate 110 usually adopts a mechanical fixing or locking mechanism to ensure that the back plate 120 does not displace or loosen during winding.

[0030] The amorphous three-dimensional wound core fixing ring support frame realizes precise adjustment of the position of the core fixing ring on the winding machine through the cooperation of the adjusting plate 110 and the back plate 120. This design improves the efficiency and quality of winding, and by flexibly adjusting the position of the adjusting plate 110, the operator can quickly adjust the abutment state of the back plate 120 and the fixing ring according to actual needs, thereby ensuring the smooth progress of the winding process.

[0031] Optionally, an avoidance space is formed between the adjusting plate 110 and the back plate 120, and the fixing ring is placed in the avoidance space.

[0032] An avoidance space is formed between the adjusting plate 110 and the back plate 120 to facilitate various operations and adjustments. The fixing ring is installed in this avoidance space to ensure the stability and reliability of the overall structure.

[0033] Further, the amorphous three-dimensional wound core fixing ring support frame further comprises a connecting plate 130, one end of the connecting plate 130 is connected with the adjusting plate 110, and the other end of the connecting plate 130 is connected with the back plate 120, and the adjusting plate 110, the connecting plate 130 and the back plate 120 define an avoidance space.

[0034] The connecting plate 130 serves as a basic component and can realize connection and fixation with the adjusting plate 110 and the back plate 120. One end of the connecting plate 130 is connected with the adjusting plate 110 to ensure the stability and flexibility of the entire structure. The other end of the connecting plate 130 is closely connected with the back plate 120 to further enhance the overall strength and reliability of the support frame.

[0035] The adjusting plate 110, the connecting plate 130 and the back plate 120 jointly define an avoidance space, and through the cooperation of the adjusting plate 110 and the back plate 120, the performance and reliability of the entire device are improved.

[0036] The adjusting plate 110, the connecting plate 130 and the back plate 120 are respectively composed of 20mm-thick steel plates welded together, the adjusting hole 111 is opened corresponding to the hole position of the winding machine, and the support frame can be fixed on the winding machine through the adjusting hole 111.

[0037] Further, the connecting plate 130 is integrally arranged with the adjusting plate 110, and the back plate 120 is fixedly connected with the connecting plate 130.

[0038] The connecting plate 130 and the adjusting plate 110 are designed as an integrated structure to facilitate overall installation and adjustment. The adjusting plate 110 is used to adjust and optimize the performance of the overall structure. The two parts are tightly combined through fixed connection to ensure the stability and reliability of the structure. Through this integrated design, not only the installation process is simplified, but also the overall use efficiency and flexibility are improved.

[0039] Further, the connecting plate 130 and the adjusting plate 110, and the connecting plate 130 and the back plate 120 are respectively arranged at the head and tail and form a right angle.

[0040] The connecting plate 130 and the adjusting plate 110 constitute an L shape, and the connecting plate 130 and the back plate 120 also constitute an L shape. The connecting plate 130, the adjusting plate 110 and the back plate 120 are respectively steel plates.

[0041] Further, the adjusting plate 110 is provided with an adjusting hole 111, the adjusting hole 111 is a long hole, and the adjusting hole 111 is suitable for penetrating the first fastener to connect the adjusting plate 110 and the winding machine.

[0042] The adjusting hole 111 has an adjusting function, the adjusting hole 111 has a long strip shape, and the length direction of the adjusting hole 111 extends in the width direction of the adjusting plate 110. The main function of the adjusting hole 111 is to adapt and accommodate the first fastener, and in this way, the adjusting plate 110 can be tightly connected with the winding machine. By penetrating the first fastener in the adjusting hole 111, the position of the adjusting plate 110 relative to the winding machine can be adjusted.

[0043] Further, the adjusting hole 111 is arranged in multiple groups, and the multiple groups of adjusting holes 111 are arranged along the length of the adjusting plate 110.

[0044] The adjusting hole 111 is designed as multiple groups of different combinations, which are evenly distributed along the entire length of the adjusting plate 110. The multiple groups of adjusting holes 111 can ensure that the adjusting plate 110 can provide sufficient stability and firmness during use, and enhance the adaptability and functionality of the whole.

[0045] Each two adjustment holes 111 are designed as a group to facilitate precise adjustment and positioning during use.

[0046] Further, the backrest 120 is provided with an adjustment mechanism, which is suitable for adjusting to abut against the fixing ring.

[0047] The main function of the adjustment mechanism is to perform fine adjustment operation, so as to effectively abut against and fix the fixing ring. Through this adjustment mechanism, it can ensure the close combination between the backrest 120 and the fixing ring, thereby improving the stability and reliability of the overall structure. The setting of the adjustment mechanism enables the user to easily adjust the relative position between the backrest 120 and the fixing ring according to the actual needs, so as to achieve the best working state.

[0048] Further, as Fig. 3 shown, the adjustment mechanism includes: a threaded hole 121 provided on the backrest 120; a second fastener threaded through the threaded hole 121 to abut against the fixing ring. The backrest 120 is provided with a threaded hole 121, and the threaded hole 121 is suitable for threading the second fastener to abut against the fixing ring.

[0049] A plurality of threaded holes 121 are provided on the backrest 120, and the size and position of these threaded holes 121 are accurately calculated so that the second fastener can be smoothly threaded. The second fastener usually refers to a bolt, a screw or other similar connecting piece, which is threaded through the threaded hole 121. When the second fastener is threaded through the threaded hole 121, it can be further tightened to abut against the fixing ring, so that the connection between the backrest 120 and the fixing ring becomes more firm and stable. The whole process not only ensures the reliability of the structure, but also facilitates the later disassembly and maintenance.

[0050] Further, the threaded holes 121 are provided in multiple, and the multiple threaded holes 121 are symmetrically arranged in two rows, and each row of threaded holes 121 extends away from the adjusting plate 110.

[0051] The layout scheme of multiple threaded holes 121 is adopted, and these threaded holes 121 are ingeniously arranged in two rows to ensure the symmetry and stability of the structure. Each row of threaded holes 121 uniformly extends away from the adjusting plate 110, thereby providing sufficient support and fixing points to ensure the firmness and reliability of the whole device. This design not only improves the convenience of assembly, but also enhances the overall carrying capacity, ensuring the stable operation of the equipment under various working conditions. The multiple threaded holes 121 are threaded with the second fastener one by one to abut against the fixing ring, which can ensure that the acting force acting on the fixing ring is more balanced, so that the fixing ring can be better positioned.

[0052] When the amorphous three-dimensional wound core fixing ring support is in use, the position of the support can be adjusted within a certain range through the adjusting hole 111 arranged on the adjusting plate 110, so that the abutting plate 120 is as close to the fixing ring as possible. If the abutting plate 120 cannot be close to the fixing ring, the adjusting mechanism arranged on the abutting plate 120 is used to support the fixing ring, so that displacement of the fixing ring is avoided.

[0053] Obviously, the above embodiments are only examples for clearly illustrating, but not limitation to the embodiments.

[0054] Those skilled in the art can further make other different forms of changes or modifications on the basis of the above description. Here, all the embodiments cannot be exhausted, and the obvious changes or modifications derived therefrom are still within the protection scope of the utility model.

Claims

1. An amorphous cubic core fixed ring support frame characterized by, The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame.

2. The amorphous cubic core fixed ring support frame according to claim 1, characterized by, The application relates to a non-crystalline three-dimensional core fixing ring support frame.

3. The amorphous cubic core fixed ring support frame according to claim 2, characterized by, The application relates to a non-crystalline three-dimensional core fixing ring support frame.

4. The amorphous cubic core fixed ring support frame according to claim 3, characterized by, The application relates to a non-crystalline three-dimensional core fixing ring support frame.

5. The amorphous cubic core fixed ring support frame according to any one of claims 1 to 4, characterized in that, The application relates to a non-crystalline three-dimensional core fixing ring support frame.

6. The amorphous stereoscopic scroll core fixing ring support frame according to claim 5, characterized by, The application relates to a non-crystalline three-dimensional core fixing ring support frame.

7. The amorphous stereoscopic core fixed ring support frame according to claim 6, characterized by, The application relates to a non-crystalline three-dimensional core fixing ring support frame.

8. The amorphous cubic core fixed ring support frame according to any one of claims 1 to 4, characterized by, The application relates to a non-crystalline three-dimensional core fixing ring support frame.

9. The amorphous cubic core fixed ring support frame according to claim 8, characterized by, The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame.

10. The amorphous stereoscopic core fixed ring support frame according to claim 9, characterized by, The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support frame. The application relates to a non-crystalline three-dimensional core fixing ring support