Capacitor element winding ending shaping mechanism
By using a capacitor element winding and shaping mechanism, which combines a movable bracket, a shrinking spring, and a clamping mechanism, the problem of loosening of the electrode material after cutting is solved, resulting in a tighter winding effect and improved processing efficiency.
Patent Information
- Application Number
- CN202423162168.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-20
AI Technical Summary
When finishing the winding process of capacitor components, the cut electrode material may become loose, affecting the overall winding effect.
A capacitor element winding and shaping mechanism is adopted. Through the combined design of movable bracket, shrink spring, clamping mechanism and conical limit body, the limit clamping and tightening of the electrode material is realized. The cooperation of electric telescopic rod and gear rack ensures that the electrode material remains tight after cutting.
It improves the overall tightness of the plate material after rolling, solves the problem of loose plate material, and improves processing efficiency.
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Figure CN223757398U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of capacitor elements, in particular to a winding finishing shaping mechanism of a capacitor element. BACKGROUND
[0002] Capacitor elements are the core part of capacitors, which play important functions such as storing electrical energy, filtering, coupling and many others in electronic circuits. Capacitor element winding refers to the process of winding the electrode plate material (such as metal foil) and the dielectric material (such as plastic film, electrolytic paper, etc.) of the capacitor together in a certain order and manner through a specific device (winding machine) to form a compact capacitor element with a multi-layer structure. This winding structure can effectively increase the electrode plate area and reduce the electrode plate spacing in a limited space, thereby increasing the capacitance of the capacitor.
[0003] After winding is completed, the electrode plate material in the winding needs to be cut off. However, the electrode plate material is supported by tension during winding, and after cutting, it loses external tension support, causing the electrode plate material formed by winding to loosen, which in turn causes a certain gap between the electrode plate materials in the winding, resulting in an increase in the overall diameter of the capacitor element and affecting the winding finishing effect of the capacitor element as a whole.
[0004] In view of the above related technology, the inventor believes that the electrode plate material after cutting has the defect of overall loosening during winding finishing of the capacitor element, and therefore proposes a winding finishing shaping mechanism of a capacitor element to solve the above problems. CONTENT OF THE INVENTION
[0005] In order to solve the problem of overall loosening of the electrode plate material after cutting during winding finishing of the capacitor element, the present application provides a winding finishing shaping mechanism of a capacitor element.
[0006] The winding finishing shaping mechanism of the capacitor element provided by the present application adopts the following technical solution:
[0007] A winding finishing shaping mechanism of a capacitor element, comprising a winding processing part, a driving winding roller is rotatably arranged in the middle of the front end face of the winding processing part, the outer surface of the driving winding roller is wound with electrode plate material, a plurality of fixed support plates are fixedly installed on the middle of both sides of the winding processing part, an activity support is movably installed on the outer surface of the fixed support plate on both sides of the winding processing part, a contraction spring is sleeved between the outer surface of the fixed support plate on both sides of the winding processing part and the activity support, an installation plate is symmetrically fixedly connected on one side of the activity support, an electric telescopic rod is installed inside the installation plate, a conical limiting body is installed at the output end of the electric telescopic rod, and a clamping mechanism is further arranged on one side of the activity support for limiting and clamping the electrode plate material.
[0008] Preferably, the clamping mechanism comprises a fixed frame fixedly installed at one side of the movable support, and a clamping plate symmetrically rotatably installed at the upper and lower ends of the inner wall of the fixed frame.
[0009] Preferably, a fixed groove is provided in the middle of one end of the winding processing part, a gear is rotatably installed in the fixed groove, and a guide rack plate is fixedly connected to the inside of the fixed groove.
[0010] Preferably, the guide rack plates are symmetrically arranged at the upper and lower ends of the outer surface of the gear, abut against the outer surface of the gear at one end, and are in mesh with each other.
[0011] Preferably, through holes are provided in the vicinity of the four corners on one side of the movable support, the outer diameter of the fixed support plate is smaller than the inner diameter of the through hole, and the fixed support plate and the through hole are embedded in each other.
[0012] In summary, the present application has the following beneficial technical effects:
[0013] By allowing the movable support to be movably arranged on the outer surface of the fixed support plate under the pulling of the contraction spring, the driving winding roller can be used to wind and process the polar plate material, and when the winding and cutting of the polar plate material is completed, the conical limiting body can be used to movably push the clamping plate to clamp the cutting end of the polar plate material, the contraction spring can be used to pull the connected polar plate material and movable support to be wound and tightened, and the two movable supports can be movably arranged relative to each other under the connection of the gear and the guide rack plate. Compared with the prior art, the present application has the effect of conveniently limiting and fixing the end of the cut polar plate material, improves the overall tightness of the wound polar plate material, solves the problem of overall looseness of the wound and cut polar plate material, and improves the overall processing efficiency of the polar plate material. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 is a schematic diagram of the overall structure of the application embodiment;
[0015] Figure 2 is a schematic diagram of the structure of the gear in the application embodiment;
[0016] Figure 3 is a schematic diagram of the structure of the movable support in the application embodiment;
[0017] BRIEF DESCRIPTION OF DRAWINGS: 1, winding processing part; 2, driving winding roller; 3, polar plate material; 4, fixed support plate; 5, contraction spring; 6, movable support; 7, mounting plate; 8, electric telescopic rod; 9, conical limiting body; 10, fixed frame; 11, clamping plate; 12, connecting piece; 13, fixed groove; 14, gear; 15, guide rack plate. DETAILED DESCRIPTION
[0018] The following is in conjunction with the appendix Figures 1-3 This application will be described in further detail.
[0019] This application discloses a winding and shaping mechanism for capacitor elements. (Refer to...) Figures 1-3 A capacitor element winding and shaping mechanism includes a winding processing section 1. A driving winding roller 2 is rotatably mounted at the center of the front end face of the winding processing section 1. Electrode material 3 is wound on the outer surface of the driving winding roller 2. Several fixed support plates 4 are fixedly installed at the center of both sides of the winding processing section 1. Movable brackets 6 are movably mounted on the outer surface of the fixed support plates 4 on both sides of the winding processing section 1. Through holes are opened on one side of the movable brackets 6 near the four corners. The outer diameter of the fixed support plates 4 is smaller than the inner diameter of the through holes. The fixed support plates 4 and the through holes are interlocked. A contraction spring 5 is sleeved on the outer surface of the fixed support plates 4 between the winding processing section 1 and the movable brackets 6. Mounting plates 7 are symmetrically fixed to one side of the movable brackets 6. An electric telescopic rod 8 is installed inside the mounting plate 7. A conical limit body 9 is installed at the output end of the electric telescopic rod 8. A clamping mechanism is also provided on one side of the movable brackets 6 for limiting and clamping the electrode material 3.
[0020] The movable bracket 6 is movably set on the outer surface of the fixed support plate 4 under the pull of the retraction spring 5. The external drive device controls the rotation of the winding roller 2, so that the electrode material 3 is wound around the outer surface of the winding roller 2 for winding processing. Before the winding and cutting of the electrode material 3 is completed, the movable bracket 6 is pulled to move along the outer surface of the fixed support plate 4, so that the clamping plate 11 is close to the cutting point on the outer surface of the electrode material 3. The electric telescopic rod 8 is activated to drive the conical limiting body 9 to move, so that the conical limiting body 9 controls the clamping mechanism to limit and fix the edge of the electrode material 3.
[0021] Reference Figure 3 The clamping mechanism includes a fixed frame 10, which is fixedly installed on one side of the movable bracket 6. The upper and lower ends of the inner wall of the fixed frame 10 are symmetrically and rotatably mounted with clamping plates 11. A connector 12 is fixedly connected to one end of the clamping plate 11. By causing the tapered surface of the tapered limiting body 9 to push the connector 12 to rotate, the clamping plate 11 is clamped at the cut end of the outer surface of the electrode material 3.
[0022] Reference Figure 1 and Figure 2 A fixed groove 13 is provided through the middle of one end of the winding processing section 1. A gear 14 is rotatably installed inside the fixed groove 13. A guide rack plate 15 is fixedly connected to the other side of the movable bracket 6 inside the fixed groove 13. The guide rack plate 15 is symmetrically arranged at the upper and lower ends of the outer surface of the gear 14. One end of the guide rack plate 15 abuts against the outer surface of the gear 14, and the gear 14 and the guide rack plate 15 mesh with each other.
[0023] By making the movable support 6 in the activity drive the guide rack plate 15 to move along the inside of the fixed slot 13, and making the relative rotation of the guide rack plate 15 drive the gear 14 to rotate, the two movable supports 6 are kept in a relative activity state around the outer surface of the winding processing part 1.
[0024] The implementation principle of the capacitor element winding finishing and shaping mechanism in the embodiment of the application is as follows: the movable support 6 is arranged on the outer surface of the fixed support plate 4 under the pulling of the contraction spring 5, the driving winding roller 2 is driven to rotate by an external driving device, the pole plate material 3 is wound on the outer surface of the driving winding roller 2 for winding processing, before the pole plate material 3 is cut off after the winding is completed, the movable support 6 is pulled to move along the outer surface of the fixed support plate 4, the clamping plate 11 is close to the cut end of the outer surface of the pole plate material 3, the electric telescopic rod 8 is started to drive the conical limiting body 9 to move, the input end of the power supply of the electric telescopic rod 8 is electrically connected with the output end of the external power supply, the conical surface on the outer surface of the conical limiting body 9 drives the connecting piece 12 to rotate, and then drives the clamping plate 11 to clamp the cut end of the outer surface of the pole plate material 3, so that the pole plate material 3 and the movable support 6 are fixed to each other, the movable support 6 moves to the winding processing part 1 under the pulling of the contraction spring 5, and then drives the end of the pole plate material 3 to move close to the driving winding roller 2 for winding, at the same time, the movable support 6 in the activity drives the guide rack plate 15 to move along the inside of the fixed slot 13, and the relative rotation of the guide rack plate 15 drives the gear 14 to rotate, so that the two movable supports 6 are kept in a relative activity state around the outer surface of the winding processing part 1.
[0025] Finally, it should be pointed out that: first, in the description of the application, it should be pointed out that, unless otherwise specified and limited, the terms "installation", "connection", "connection" should be understood broadly, which can be mechanical connection or electrical connection, or the communication between two elements, or direct connection, "up", "down", "left", "right" and the like are only used to indicate the relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may change;
[0026] Secondly: the embodiment of the utility model discloses the drawings only relate to the structure related to the embodiment of the present disclosure, and other structures can refer to the usual design, and under the condition of no conflict, the same embodiment and different embodiments of the utility model can be combined with each other.
[0027] Finally: the above only for the preferred embodiments of the present application have, and not for limiting the present application, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the scope of protection of the present application.
[0028] The above are the preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application, therefore: any equivalent changes made in accordance with the structure, shape, principle of the present application, should be covered within the scope of protection of the present application.
Claims
1. A capacitor element winding finishing shaping mechanism, comprising a winding processing part (1), a driving winding roller (2) is rotationally arranged in the middle of the front end face of the winding processing part (1), and a plate material (3) is wound on the outer surface of the driving winding roller (2), characterized in that: The winding processing part (1) both sides of the middle part is fixedly installed with several fixed branch plates (4), the outer surface of the fixed branch plate (4) is movably installed with a movable support (6) on both sides of the winding processing part (1), the outer surface of the fixed branch plate (4) is sleeved with a contraction spring (5) between the winding processing part (1) and the movable support (6), the movable support (6) is symmetrically fixed on one side of the mounting plate (7), the electric telescopic rod (8) is installed in the mounting plate (7), the conical limiting body (9) is installed at the output end of the electric telescopic rod (8), the movable support (6) is provided with a clamping mechanism on one side, which is used for limiting and clamping the polar plate material (3).
2. The capacitor element winding and finishing shaping mechanism according to claim 1, characterized by: The clamping mechanism comprises a fixed frame (10), the fixed frame (10) is fixedly installed on one side of the movable support (6), the clamping plate (11) is symmetrically rotatably installed on the inner wall of the fixed frame (10), the connecting piece (12) is fixedly connected to one end of the clamping plate (11).
3. The capacitor element winding and finishing shaping mechanism according to claim 1, characterized by: The winding processing part (1) is provided with a fixed groove (13) in the middle of one end, the gear (14) is rotatably installed in the fixed groove (13), the guide rack plate (15) is fixedly connected to the other side of the movable support (6) extending into the fixed groove (13).
4. The capacitor element winding and finishing shaping mechanism according to claim 3, characterized by: The guide rack plate (15) is symmetrically arranged on the outer surface of the gear (14) at both ends, one end of the guide rack plate (15) abuts against the outer surface of the gear (14), and the gear (14) and the guide rack plate (15) are engaged with each other.
5. The capacitor element winding and finishing shaping mechanism according to claim 1, characterized by: The movable support (6) is provided with a through hole near the four corners on one side, the outer diameter of the fixed branch plate (4) is smaller than the inner diameter of the through hole, and the fixed branch plate (4) and the through hole are embedded with each other.