Connecting wire arranging machine
By introducing a defective product detection and removal device into the cable laying machine, the problem of low efficiency in traditional manual inspection has been solved, achieving efficient automated inspection and reducing enterprise production costs.
Patent Information
- Application Number
- CN202520124036.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-01-17
AI Technical Summary
Traditional cable alignment machines rely on manual inspection of core wire sorting, which is inefficient and leads to high production costs for enterprises.
Design a cable alignment machine that integrates a defective product detection device and a removal device. It uses a CCD camera to detect whether the core wire arrangement is qualified and uses a robotic arm to remove defective products, thereby achieving automated detection.
It enables highly efficient and automated detection and sorting of core wires, reducing enterprise production costs.
Smart Images
Figure CN223757838U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of wire production equipment, and specifically relates to a connecting wire arranging machine. BACKGROUND
[0002] The connecting wire is generally used for connecting two electric appliances, and a plug connector is arranged at the two ends of the connecting wire, such as a mobile phone charging wire. The connecting wire arranging machine is an automatic device for sorting a plurality of core wires extending from one end of the connecting wire (the colors and purposes of the core wires are different) so as to facilitate subsequent welding of the core wires and corresponding welding portions on the plug connector. After the core wires are sorted by the traditional connecting wire arranging machine, workers usually need to detect whether the core wire sorting is qualified. However, the manual detection method is low in efficiency and high in production cost of enterprises. SUMMARY
[0003] The utility model provides a connecting wire arranging machine, which can realize automatic detection of core wire sorting, is high in detection efficiency, and reduces the production cost of enterprises.
[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0005] The connecting wire arranging machine comprises a rack, a wire feeding device, and a control system. The rack is sequentially provided with a rotating wire searching device, an up-down wire shaking device, a photographing and flattening device, a jacking and sorting device, a wire separating and shifting device, and a discharging output device along the conveying direction of the connecting wire. The wire feeding device is arranged on the rack. The wire feeding device is used for conveying the connecting wire between the rotating wire searching device, the up-down wire shaking device, and the photographing and flattening device. One side of the discharging output device is provided with a defective product detection device and a defective product removal device. The defective product detection device is used for detecting whether the core wire sorting on the discharging output device is qualified. The defective product removal device is used for removing the connecting wire with unqualified core wire sorting.
[0006] The defective product detection device and the defective product removal device are arranged on one side of the discharging output device. During work, the defective product detection device is used to detect whether the core wire sorting on the discharging output device is qualified. If the core wire sorting is unqualified, the defective product removal device is used to remove the connecting wire with unqualified core wire sorting. Thus, the automatic detection of the core wire sorting is realized, the detection efficiency is high, and the production cost of enterprises is reduced.
[0007] In one embodiment, a CCD camera is arranged on the defective product detection device, and the CCD camera is located directly above the discharging output device.
[0008] In one embodiment, the defective product removal device is a mechanical hand, and the mechanical hand can take away the moving carrier and the unqualified connecting wire on the moving carrier from the discharging output device.
[0009] In one embodiment, the defective product removal device is provided with a defective product storage tank on one side.
[0010] In one embodiment, the rotating thread finding device is provided with a placement table for placing the connecting thread on the side away from the up-and-down thread winding device.
[0011] In one embodiment, the placement table is provided with a core thread twisting device between the placement table and the rotating thread finding device.
[0012] In one embodiment, the core thread twisting device is provided with a clamping jaw for clamping the core thread and a rotating drive unit for driving the clamping jaw to rotate.
[0013] Compared with the prior art, the utility model has obvious advantages and beneficial effects, specifically, the defective product detection device and the defective product removal device are arranged on one side of the blanking output device, in work, the defective product detection device is used for detecting whether the core thread arrangement on the blanking output device is qualified, if the core thread arrangement is unqualified, the defective product removal device is used for removing the connecting thread with unqualified core thread arrangement, so that the core thread arrangement is detected in an automatic mode, the detection efficiency is high, and the production cost of the enterprise is reduced.
[0014] To make the structure, technical means and achieved purposes and functions of the utility model clearer, the utility model will be further described in detail in combination with the drawings and specific embodiments: BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 is the assembly structure schematic view of the embodiment of the utility model;
[0016] Fig. 2 is the placement table, core thread twisting device, rotating thread finding device, up-and-down thread winding device and thread feeding device assembly schematic view of the embodiment of the utility model;
[0017] Fig. 3 is the blanking output device, defective product detection device and defective product removal device assembly schematic view of the embodiment of the utility model.
[0018] BRIEF DESCRIPTION OF DRAWINGS:
[0019] 10-frame, 11-thread feeding device, 12-placement table, 13-core thread twisting device, 131-clamping jaw, 132-rotating drive unit, 14-rotating thread finding device, 15-up-and-down thread winding device, 16-photographing and flattening device, 17-jacking and arranging device, 18-thread separating and shifting device, 19-blanking output device, 20-defective product detection device, 201-CCD camera, 21-defective product removal device, 22-defective product storage tank, 23-movable carrier, 24-connecting thread. DETAILED DESCRIPTION
[0020] In the description of the utility model, it needs to explain, the term "center", "upper", "lower", "left", "right", "vertical", "horizontal", "internal", "external" and so on indicate the orientation or position relation based on the orientation or position relation shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply that the position or element indicated must have a specific orientation, be constructed and operated in a specific orientation, therefore, it cannot be understood as a limitation on the utility model.
[0021] In the description of the utility model, it needs to explain, unless another explicit provision and limitation, the term "installation", "connection", "connection" should be broad sense, for example, can be fixed connection, can be detachable connection, or integrally connected, can be mechanical connection, can be electrical connection, can be directly connected, can be indirectly connected through the intermediate medium, can be the communication inside two elements. For ordinary skilled in the art, the above-mentioned terms can be understood according to the specific meaning of the utility model.
[0022] As shown in Figs. 1-3 The utility model discloses a connecting wire arranging machine, including frame 10, line feeding device 11 and control system, the frame 10 is equipped with and is placed with the control system electric connection in proper order along the conveying direction of connecting wire 24 table 12, core wire twisting device 13, rotating wire finding device 14, up and down wire shaking device 15, photographing and flattening device 16, jacking sequencing device 17, wire separation displacement device 18, unloading output device 19, the line feeding device 11 is located on the frame 10, the line feeding device 11 is used to convey connecting wire 24 between the table 12, core wire twisting device 13, rotating wire finding device 14, up and down wire shaking device 15, photographing and flattening device 16, wherein, the line feeding device 11, control system, rotating wire finding device 14, up and down wire shaking device 15, photographing and flattening device 16, jacking sequencing device 17, wire separation displacement device 18, unloading output device 19 are all existing mature technology, and the specific structure will not be repeated.
[0023] The table 12 is used for placing connecting wire 24, in production, the worker places connecting wire 24 on the table 12, and then is transferred to core wire twisting device 13, rotating wire finding device 14, up and down wire shaking device 15, photographing and flattening device 16 in proper order through line feeding device 11.
[0024] The core wire twisting device 13 is used for twisting core wire and making loose, the core wire twisting device 13 has a clamping jaw 131 for clamping core wire and a rotary drive unit 132 for driving the rotation of the clamping jaw 131, and the rotary drive unit 132 can adopt a motor.
[0025] The rotating thread searching device 14 is used for adjusting the angle of each thread core, so that the thread core of a specified color is at a specified height position.
[0026] The up and down thread shaking device 15 is used for dragging and up and down shaking the core thread, so that the core thread is dispersed in the horizontal direction after stress relief.
[0027] The photographing and flattening device 16 is used for detecting the position of the core thread of different colors, flattening the core thread, and then transferring the connecting thread 24 and the flattened core thread to the jacking and sorting device 17.
[0028] The jacking and sorting device 17 is used for horizontally sorting the core threads of different colors in sequence.
[0029] The thread separating and shifting device 18 is used for transferring the connecting thread 24, whose sorting of the core thread is completed, from the jacking and sorting device 17 to the movable carrier 23 on the discharging output device 19, and the discharging output device 19 is used for conveying the movable carrier 23 and the connecting thread 24 on the movable carrier 23 to the next work station.
[0030] One side of the discharging output device 19 is provided with a defective product detection device 20 and a defective product removal device 21 which are electrically connected with the control system, the defective product detection device 20 is used for detecting whether the sorting of the core thread on the discharging output device 19 is qualified, and the defective product removal device 21 is used for removing the connecting thread 24 whose sorting of the core thread is unqualified.
[0031] The defective product detection device 20 is provided with a CCD camera 201, and the CCD camera 201 is located directly above the discharging output device 19.
[0032] The defective product removal device 21 is a mechanical hand, and the mechanical hand can take away the movable carrier 23 and the unqualified connecting thread 24 on the movable carrier 23 from the discharging output device 19.
[0033] One side of the defective product removal device 21 is provided with a defective product storage tank 22, and the defective product removal device 21 transfers the movable carrier 23 and the unqualified connecting thread 24 on the movable carrier 23 from the discharging output device 19 to the defective product storage tank 22.
[0034] In summary, the utility model discloses a defective product detection device 20 and a defective product removal device 21 are arranged on one side of the discharging output device 19, and when working, the defective product detection device 20 is used for detecting whether the sorting of the core thread on the discharging output device 19 is qualified, and if the sorting of the core thread is unqualified, then the defective product removal device 21 is used for removing the connecting thread 24 whose sorting of the core thread is unqualified, so that the sorting of the core thread is detected in an automatic mode, the detection efficiency is high, and the production cost of enterprises is reduced.
[0035] The above merely describes preferred embodiments of the present application and is not intended to limit the present application, and thus any modification, equivalent replacement, improvement, etc. made to the above embodiments according to the technical spirit of the present application still falls within the scope of the technical scheme of the present application.
Claims
1. A connecting wire winding machine, comprising a rack, a wire feeding device and a control system, the rack is sequentially provided with a rotating wire finding device, an up-down wire swinging device, a photographing and flattening device, a jacking and sorting device, a wire separating and shifting device and a discharging output device along the conveying direction of the connecting wire, the wire feeding device is arranged on the rack, and the wire feeding device is used to convey the connecting wire between the rotating wire finding device, the up-down wire swinging device and the photographing and flattening device, characterized in that: one side of the discharging output device is provided with a defective product detecting device and a defective product removing device, the defective product detecting device is used to detect whether the core wire sorting on the discharging output device is qualified, and the defective product removing device is used to remove the connecting wire with unqualified core wire sorting. A CCD camera is arranged on the defective product detecting device, and the CCD camera is located directly above the discharging output device.
2. The connecting wire coiling machine according to claim 1, wherein The defective product removing device is a manipulator, and the manipulator can take away the moving carrier and the unqualified connecting wire on the moving carrier from the discharging output device.
3. The connecting wire coiling machine according to claim 1, wherein One side of the defective product removing device is provided with a defective product storage tank.
4. The connecting wire coiling machine according to claim 1, wherein The rotating wire finding device is provided with a placing table for placing the connecting wire on the side away from the up-down wire swinging device.
5. The connecting wire coiling machine according to claim 1, wherein A core wire twisting device is arranged between the placing table and the rotating wire finding device.
6. The connecting wire coiling machine according to claim 5, wherein The core wire twisting device has a clamping jaw for clamping the core wire and a rotating driving unit for driving the clamping jaw to rotate.
7. The connecting wire coiling machine according to claim 6, wherein 2. The connecting wire winding machine according to claim 1, characterized in that: the up-down wire swinging device comprises a rotating shaft, a rotating plate and a rotating motor, the rotating plate is arranged on the rotating shaft, the rotating motor is arranged on the rotating plate, and the rotating motor is used to drive the rotating plate to rotate.
3. The connecting wire winding machine according to claim 1, characterized in that: the photographing and flattening device comprises a rotating plate, a rotating motor, a camera and a camera fixing plate, the rotating plate is arranged on the rotating shaft, the rotating motor is arranged on the rotating plate, the camera is arranged on the camera fixing plate, and the camera fixing plate is arranged on the rotating plate.
4. The connecting wire winding machine according to claim 1, characterized in that: the jacking and sorting device comprises a rotating plate, a rotating motor, a jacking plate and a sorting plate, the rotating plate is arranged on the rotating shaft, the rotating motor is arranged on the rotating plate, the jacking plate is arranged on the rotating plate, and the sorting plate is arranged on the jacking plate.
5. The connecting wire winding machine according to claim 1, characterized in that: the wire separating and shifting device comprises a rotating plate, a rotating motor, a separating plate and a shifting plate, the rotating plate is arranged on the rotating shaft, the rotating motor is arranged on the rotating plate, the separating plate is arranged on the rotating plate, and the shifting plate is arranged on the separating plate.
6. The connecting wire winding machine according to claim 1, characterized in that: the discharging output device comprises a rotating plate, a rotating motor, a discharging plate and a discharging motor, the rotating plate is arranged on the rotating shaft, the rotating motor is arranged