Miniaturized intelligent actuator

Abstract

A control chip is arranged on the side face of an iron core, a plurality of conductive through holes are formed in the edge of the control chip in rows, a coil is wound and fixed to the iron core, and terminals of the coil are arranged in the conductive through holes in a penetrating mode respectively to be welded and fixed. The conductive through hole is arranged on the outer edge of the control chip as a connection point of the control chip and the coil, the edge position is used for opening, the conductive through hole does not need to be independently designed in the control chip, the overall size can be reduced, and the actuator is smaller, lighter and more convenient to install and carry; meanwhile, the wiring position in the circuit board does not need to be avoided for arrangement, the terminals of the coil correspond to the conductive through holes in the edge of the control chip one to one, the coil terminals can be directly clamped on the control chip to be welded and fixed conveniently, welding is conducted from the outer side of the control chip, and the advantage of being simple in welding is achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to micro control chip equipment technical field, especially in a kind of miniaturization intelligent actuator. BACKGROUND

[0002] The existing small actuator for automobile is composed of control chip, motor and gear box. Generally, the control chip (motor drive control board) is integrated into the motor space, and is connected to the motor coil through wire harness or terminal. However, most of the terminal fixing points are on the opposite edges of the control chip panel and have conductive through holes for welding. This structure has two disadvantages: ① In order to design the conductive through holes, the control chip panel needs to reserve corresponding positions and areas, which increases the area of the control chip and wastes space; ② The conductive holes are relatively designed inside the opposite edges, which makes welding difficult; ③ The conductive through holes on the opposite edges of the control chip panel cut off the internal wiring of the circuit board, which needs to be reasonably avoided, increasing the difficulty of circuit board design and processing.

[0003] It can be seen that the prior art needs to be improved and improved. CONTENT OF THE UTILITY MODEL

[0004] In view of the above shortcomings of the prior art, the purpose of the utility model is to provide a miniaturized intelligent actuator to solve the problems of large size and high processing difficulty of the intelligent actuator in the prior art.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a miniaturized intelligent actuator, comprising a control chip, a conductive through hole, an iron core and a coil, the iron core is provided with the control chip on the side surface, a plurality of conductive through holes are arranged in rows at the edge of the control chip, and the coil is wound and fixed on the iron core, and the terminals of the coil are respectively threaded into the conductive through holes for welding and fixation.

[0006] In an embodiment of the utility model, the conductive through hole comprises a positive power conductive hole and a negative power conductive hole, the positive power conductive hole and the negative power conductive hole are respectively arranged on the opposite sides of the control chip, the positive terminal of the coil is welded in the positive power conductive hole, and the negative terminal is welded in the negative power conductive hole.

[0007] The above embodiment has the beneficial effects that the positive power conductive hole and the negative power conductive hole are respectively arranged on the opposite sides, which simplifies the circuit connection, reduces the failure rate and improves the reliability of the actuator.

[0008] In an embodiment of the utility model, the positive terminal and the negative terminal of the coil are respectively located on the left and right sides of the iron core, and the length of the control chip is equivalent to the thickness of the iron core.

[0009] The beneficial effect of the above embodiment is that the length of the control chip is equivalent to the thickness of the iron core, so that the overall surface formed by the installation of the two is flat, and the structure without protrusions can reduce the risk of damage caused by bumps.

[0010] In an embodiment of the utility model, the positive power conductive hole and the negative power conductive hole are symmetrically arranged along the center line of the control chip.

[0011] In an embodiment of the utility model, the conductive through hole is U-shaped, the U-shaped opening of the conductive through hole is arranged outward at the edge of the control chip, and the terminal of the coil is clamped into the conductive through hole from the U-shaped opening and fixed.

[0012] The beneficial effect of the above embodiment is that the conductive through hole with the outward opening allows the terminal of the coil to be conveniently clamped into the conductive through hole from the U-shaped opening and fixed, which ensures good contact between the coil and the conductive through hole and simplifies the assembly process.

[0013] In an embodiment of the utility model, an electronic component is welded on the control chip.

[0014] The beneficial effect of the above embodiment is that the electronic component is used to realize precise control and protection of the actuator, and is directly welded on the control chip, which can reduce the number of external connections and the complexity and cost of the system.

[0015] As described above, the miniaturized intelligent actuator has the following beneficial effects: the conductive through hole as the connection point of the control chip and the coil is arranged on the outer edge of the control chip, the edge position is used for opening, a separate conductive through hole does not need to be designed in the control chip, the overall volume can be reduced, the actuator is more compact and portable, and installation and carrying are facilitated; meanwhile, the conductive through hole at the edge of the control chip does not need to be set to avoid the internal wiring position of the circuit board, the terminal of the coil corresponds to the conductive through hole at the edge of the control chip one by one, the coil terminal can be directly clamped on the control chip for welding and fixing, and welding is performed from the outside of the control chip, which has the advantage of simple welding. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained without creative labor on the basis of these drawings.

[0017] Figure 1 The structure diagram of the miniaturized intelligent actuator is provided in the utility model;

[0018] Figure 2 The right view of the miniaturized intelligent actuator is provided.

[0019] Element number explanation

[0020] 1 control chip, 2 conductive via, 3 iron core, 4 coil, 5 electronic component. Specific implementation

[0021] The utility model provides a kind of miniaturized intelligent actuator, to make the purpose, technical scheme and effect of the utility model more clear, definite, the following with reference to drawing and example of implementation are further detailed to the utility model.

[0022] In the description of the utility model, it needs to be understood that the orientation or positional relationship indicated by terms such as "up and down, left and right" is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and cannot be understood as a limitation on the utility model; in addition, terms such as "mounting", "connecting" and the like should be broadly understood, and for ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0023] Please refer to Figure 1 And Figure 2 The utility model provides a kind of miniaturized intelligent actuator, including control chip 1, conductive via 2, iron core 3 and coil 4, the side of the iron core 3 is provided with the control chip 1, the edge of the control chip 1 is provided with a plurality of the conductive via 2 in row, coil 4 is fixed on the iron core 3 and the terminal of the coil 4 is respectively threaded in the conductive via 2 and is welded fixed.

[0024] In detail, the conductive via 2 includes positive power supply conductive hole and negative power supply conductive hole, the positive power supply conductive hole and negative power supply conductive hole are respectively arranged on the opposite sides of the control chip 1, the positive terminal of the coil 4 is welded in the positive power supply conductive hole, and the negative terminal is welded in the negative power supply conductive hole, that is, the positive power supply conductive hole and the negative power supply conductive hole are respectively arranged on the opposite sides, which simplifies circuit connection, reduces failure rate and improves the reliability of the actuator. More specifically, the positive power supply conductive hole and the negative power supply conductive hole are symmetrically arranged along the center line of the control chip 1.

[0025] Optionally, the positive and negative terminals of the coil 4 are carefully arranged on the left and right sides of the iron core 3, not only optimizing the space utilization, but also enhancing the stability and efficiency of the electrical connection. At the same time, the length of the control chip 1 is designed to be comparable to the thickness of the iron core 3, and such size matching enables the control chip 1 and the iron core 3 to be closely combined when the control chip 1 is installed on the iron core 3, forming a flat overall surface. This flat surface design has multiple advantages. First of all, it avoids any protruding structure, thereby significantly reducing the risk of damage due to bumps during daily use or transportation. Secondly, the flat surface is conducive to improving the heat dissipation performance, as heat can be more evenly distributed across the surface rather than concentrated in a certain point, which is crucial for maintaining the stable operation of electronic devices. In addition, this design also simplifies the manufacturing process, as there is no need for additional processing steps to smooth the surface or adjust the component positions.

[0026] In this embodiment, the conductive via 2 is in the shape of a U, and the U-shaped opening of the conductive via 2 is outwardly arranged at the edge of the control chip 1. The terminals of the coil 4 are clamped into the conductive via 2 from the U-shaped opening and fixed. The outwardly arranged conductive via 2 allows the terminals of the coil 4 to be conveniently clamped into the conductive via 2 from the U-shaped opening and fixed, ensuring good contact between the coil 4 and the conductive via 2 and simplifying the assembly process.

[0027] To reduce the number of external connections and lower the complexity and cost of the system, electronic components 5 are soldered on the control chip 1. It can be understood that the electronic components 5 are used to achieve precise control and protection functions for the actuator, and are directly soldered on the control chip 1. Specifically, these electrical components include capacitors, resistors, and inductors, etc. They play an important role in the control system, providing necessary circuit characteristics and functions. For example, capacitors can store and release electrical energy when needed, resistors can limit current and provide voltage division, and inductors can store magnetic field energy and release it when needed.

[0028] In summary, the miniaturized intelligent actuator of the present application arranges the conductive via 2, which serves as the connection point between the control chip 1 and the coil 4, on the outer edge of the control chip 1. By utilizing the edge position, there is no need to design a separate conductive via 2 in the control chip 1, which can reduce the overall volume, making the actuator more compact and portable, and facilitating installation and carrying. At the same time, it is not necessary to set aside the internal wiring position of the circuit board for setting, the terminals of the coil 4 correspond one-to-one with the conductive vias 2 at the edge of the control chip 1, and the coil 4 terminals can be directly clamped and soldered on the control chip 1. Welding from the outside of the control chip 1 has the advantage of simple welding. Therefore, the present application effectively overcomes the shortcomings of the prior art and has high industrial utilization value.

[0029] It can be understood that, for those skilled in the art, equivalent replacement or change can be made according to the technical scheme and the utility model concept of the utility model, and all these changes or replacements shall belong to the protection scope of the utility model.

Claims

1. A miniaturized smart actuator, characterized in that, It includes a control chip, a conductive via, a core and a coil, the control chip is arranged on the side of the core, a plurality of conductive vias are arranged in rows at the edge of the control chip, the coil is wound and fixed on the core, and the terminals of the coil are respectively inserted into the conductive vias for welding and fixing.

2. The miniaturized smart actuator of claim 1, wherein, The conductive via includes a positive power conductive hole and a negative power conductive hole, the positive power conductive hole and the negative power conductive hole are respectively arranged on the opposite sides of the control chip, the positive terminal of the coil is welded in the positive power conductive hole, and the negative terminal is welded in the negative power conductive hole.

3. The miniaturized smart actuator of claim 2, wherein, The positive terminal and the negative terminal of the coil are respectively located on the left and right sides of the core, and the length of the control chip is equivalent to the thickness of the core.

4. The miniaturized smart actuator of claim 2, wherein, The positive power conductive hole and the negative power conductive hole are symmetrically arranged along the center line of the control chip.

5. The miniaturized smart actuator of claim 1, wherein, The conductive via is in a U shape, the U-shaped opening of the conductive via is outwardly arranged at the edge of the control chip, the terminals of the coil are clamped into the conductive via from the opening of the U shape, and are fixed.

6. The miniaturized smart actuator of claim 1, wherein, Electronic components are welded on the control chip.

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