Assembly frame with waterproof function
By designing waterproof component frames and utilizing structures such as U-shaped steel purlins and frame fasteners, the problem of waterproofing failure and disassembly/removal damage caused by sealant aging in photovoltaic modules in carports or sunrooms has been solved, achieving efficient waterproofing and a simplified maintenance process.
Patent Information
- Application Number
- CN202423268067.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-27
AI Technical Summary
The use of sealant or structural adhesive in the installation of existing photovoltaic modules in carports or sunrooms makes maintenance and replacement difficult. Furthermore, the sealant ages, cracks, and fails, affecting its waterproofing effect, and the modules are easily damaged during disassembly and assembly.
Design a waterproof component frame that achieves a tight connection between adjacent components through a combination of U-shaped steel purlins, frame fasteners, and waterproof covers. Avoid using a lot of adhesive and use bolts and nuts for fixing to enhance the waterproof structure.
It improves the waterproof performance of the components, reduces the difficulty of construction and maintenance, avoids secondary damage to the components due to aging of the colloid and during disassembly and assembly, and simplifies the replacement process.
Smart Images

Figure CN223758227U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to photovoltaic panel installation technical field especially is related to a module frame with waterproof function. BACKGROUND
[0002] With the continuous development of photovoltaic technology and the promotion of the national "double carbon policy", the photovoltaic building integration develops rapidly and is widely used in various scenes such as carport, sunlight room, etc.
[0003] At present, in the conventional component manufacturing process in the market, the component battery piece adopts single-layer glass and backboard laminated packaging, and after laminating, the aluminum alloy frame of the component is bonded together by special packaging glue, as shown in Figure 1 In the above assembly method, the aluminum alloy frame has no structure waterproof function, so the waterproof method between adjacent components needs to install accessories or use sealant, and in the construction of carport and sunlight room, the conventional components can be divided into the following installation methods according to their structural characteristics, as shown in Figures 2-5 Among them, Figure 2 The gap between adjacent components is not waterproofed by using a pressing block, which cannot meet the use requirements of the carport or sunlight room; Figures 3-5 The components between the components shown in the drawings use sealant waterproofing, and a large amount of structural glue or sealant is used between the components, which will age and crack over time, resulting in sealing failure and difficult maintenance in the later period, in addition, if the components need to be replaced, the surrounding components need to be removed together to replace them, and the components are glued between the components, which is easy to damage the components during the disassembly process.
[0004] In summary, the carport or sunlight room constructed by using conventional components is mostly sealed and waterproofed by using sealant or structural glue, but this causes certain difficulties in maintaining or replacing the components, and often because the sealant or structural glue has strong adhesion and cannot be cleaned, etc. Factors, causing secondary damage to the components to be replaced and their surrounding components during disassembly.
[0005] Therefore, a component frame with waterproof function is now proposed. Utility model content
[0006] In order to improve the problem of difficult maintenance and replacement of components caused by the use of sealant or structural glue in the construction of carport or sunlight room by using conventional components, the utility model provides a component frame with waterproof function.
[0007] The utility model provides a component frame with waterproof function, which adopts the following technical scheme:
[0008] The application discloses a kind of waterproof function's assembly frame, including frame structure one, frame structure two, long frame mounting node one, long frame mounting node two, short frame mounting node and horizontal and vertical assembly butt joint mounting node, the frame structure one includes two long frames one, one short frame A and one short frame B combination, the frame structure two includes one long frame two A, one long frame two B, one short frame A and one short frame B combination;
[0009] The long frame mounting node one includes two oppositely arranged long frames one and a U-shaped steel purlin fixedly installed at the bottom of the two long frames one, a U-shaped frame fastener is clamped between the two long frames one, a waterproof cover plate is fixedly installed at the top of the two long frames one, the long frame mounting node two includes long frame two A and long frame two B that are mutually buckled, the short frame mounting node includes short frame A and short frame B that are mutually buckled, the horizontal and vertical assembly butt joint mounting node includes long frame one and horizontal butt joint piece arranged oppositely, and a U-shaped steel purlin fixedly installed at the bottom of the long frame one and the horizontal butt joint piece, a U-shaped frame fastener is clamped between the long frame one and the horizontal butt joint piece, a vertical assembly is clamped on the side of the horizontal butt joint piece away from the long frame one, and a waterproof cover plate is fixedly installed at the top of the long frame one and the horizontal butt joint piece.
[0010] By adopting the above technical scheme, the frame structure one and the frame structure two are used to fix the battery piece, the long frame mounting node one is used to combine the long frames one of adjacent frame structure one, the long frame mounting node two is used to combine the long frame two A and the long frame two B of adjacent frame structure two, the short frame mounting node is used to combine the short frame A and the short frame B, and the horizontal and vertical assembly butt joint mounting node is used to combine the horizontal and vertical assemblies, so that the assembly frame is redesigned, the waterproof structure is increased, the waterproof purpose is achieved through the cooperation of adjacent assemblies, when the assembly is replaced, the time waste caused by a large amount of glue sticking and disassembling is avoided, and the secondary damage to the assembly caused by violent operation in the disassembling process is avoided.
[0011] Optionally, a bolt is inserted into the top of the U-shaped frame fastener, and the U-shaped frame fastener is fixedly installed with the U-shaped steel purlin through the bolt.
[0012] By adopting the above technical scheme, the U-shaped frame fastener can be fixed with the U-shaped steel purlin through the bolt.
[0013] Optionally, a horizontal supporting plate is abutted between the long frame one and the horizontal butt joint piece and the U-shaped steel purlin.
[0014] By adopting the above technical scheme, the horizontal supporting plate can meet the horizontal assembly requirement.
[0015] Optionally, a nut matched with the bolt is arranged in the U-shaped steel purlin.
[0016] By adopting the technical scheme, the bolt can be connected and fixed to the U-shaped steel purlin through the nut, the U-shaped frame fastener and the transversely arranged supporting plate.
[0017] Optionally, the long frame and the transversely arranged butt joint member are provided with upper wings on the side close to the U-shaped frame fastener.
[0018] By adopting the technical scheme, the waterproof cover plate can be fixed conveniently through the upper wings.
[0019] Optionally, the upper wings are provided with first grooves at the top.
[0020] By adopting the technical scheme, the first grooves can be pre-glued to seal before the waterproof cover plate is installed.
[0021] Optionally, the transversely arranged butt joint member and the vertically arranged assembly are provided with second grooves.
[0022] By adopting the technical scheme, the third grooves can be pre-glued to seal the connection between the transversely arranged butt joint member and the vertically arranged assembly.
[0023] Optionally, the short frame A and the short frame B that are buckled to each other are provided with third grooves.
[0024] By adopting the technical scheme, the third grooves can be pre-glued to seal the connection between the short frame A and the short frame B.
[0025] In summary, the utility model has the following beneficial effects:
[0026] 1. The utility model re-designs the assembly frame, increases the waterproof structure, and achieves the waterproof purpose through the cooperation of adjacent assemblies.
[0027] 2. The utility model avoids the use of a large amount of glue, avoids the aging and cracking of the glue, and causes the waterproof failure.
[0028] 3. When the assembly is replaced, the utility model avoids the waste of working hours caused by a large amount of glue and the secondary damage to the assembly caused by violent operation in the disassembly process. DRAWINGS
[0029] Figure 1 is a structural schematic view of the cross section design of the existing assembly frame of the utility model.
[0030] Figure 2 is a structural schematic view of an existing conventional assembly one of the utility model.
[0031] Figure 3 is a structural schematic view of an existing conventional assembly two of the utility model.
[0032] Figure 4 is the structure diagram of the existing conventional assembly three of the utility model.
[0033] Figure 5 is the structure diagram of the existing conventional assembly four of the utility model.
[0034] Figure 6 is the structure diagram of the frame structure one of the utility model.
[0035] Figure 7 is the structure diagram of the frame structure two of the utility model.
[0036] Figure 8 is the structure diagram of the long frame mounting node one of the utility model.
[0037] Figure 9 is the structure diagram of the long frame mounting node two of the utility model.
[0038] Figure 10 is the structure diagram of the short frame mounting node of the utility model.
[0039] Figure 11 is the structure diagram of the horizontal and vertical assembly butt joint mounting node of the utility model.
[0040] Mark explanation:
[0041] 001, frame A; 002, assembly A; 003, pressing block; 004, assembly B; 005, frame C; 006, assembly C; 007, frame D; 008, assembly D; 009, frame E; 010, assembly E; 1, frame structure one; 2, frame structure two; 3, long frame mounting node one; 4, long frame mounting node two; 5, short frame mounting node; 6, horizontal and vertical assembly butt joint mounting node; 7, long frame one; 8, short frame A; 9, short frame B; 10, long frame two A; 11, long frame two B; 12, U-shaped steel purlin; 13, U-shaped frame fastener; 14, waterproof cover plate; 15, horizontal butt joint; 16, vertical assembly; 17, bolt; 18, horizontal supporting plate; 19, nut; 20, upper wing; 21, first groove; 22, second groove; 23, third groove. Specific implementation
[0042] An existing assembly frame mounting structure, referring to Figure 1 , including frame A 001 and assembly A 002, assembly A 002 and frame A 001 are adhered together through special packaging glue.
[0043] The existing conventional assembly one, referring to Figure 2 , including pressing block 003 and assembly B 004, assembly B 004 is fixedly installed through pressing block 003.
[0044] The existing conventional assembly two, refer to Figure 3 , including the frame C005 and the assembly C006, the assembly C006 is installed through the frame C005, and sealing glue is used between adjacent assembly C006 to fill and seal.
[0045] The existing conventional assembly three, refer to Figure 4 , including the frame D007 and the assembly D008, the assembly D008 is installed through the frame D007, and sealing glue is used between adjacent assembly D008 to fill and seal.
[0046] The existing conventional assembly four, refer to Figure 5 , including the frame E009 and the assembly E010, the assembly E010 is installed through the frame E009, and sealing glue is used between adjacent assembly E010 to fill and seal.
[0047] The following will be combined with the drawings of the embodiments of the present application Figures 6-11 , the technical scheme in the embodiments of the present application is described clearly and completely, obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by the ordinary skilled in the art without creative labor belong to the scope of the present application.
[0048] Please refer to Figures 6-7 , a kind of assembly frame with waterproof function, including frame structure one 1, frame structure two 2, long frame installation node one 3, long frame installation node two 4, short frame installation node 5 and horizontal and vertical assembly butt joint installation node 6, frame structure one 1 includes two long frames one 7, one short frame A 8 and one short frame B 9 combination, frame structure two 2 includes one long frame two A 10, one long frame two B 11, one short frame A 8 and one short frame B 9 combination, frame structure one 1 and frame structure two 2 are used to fix battery piece.
[0049] Refer to Figure 8 , long frame installation node one is used for the combination of adjacent frame structure one 1 long frame one 7, long frame installation node one 3 includes two oppositely arranged long frames one 7 and the U-shaped steel purlin 12 fixedly installed at the bottom of the two long frames one 7, the U-shaped frame fastener 13 is clamped between the two long frames one 7, the top of the U-shaped frame fastener 13 is inserted with bolt 17, and the U-shaped frame fastener 13 is fixedly installed with the U-shaped steel purlin 12 through the bolt 17. The top of the two long frames one 7 is fixedly installed with waterproof cover plate 14, in long frame installation node one 3, waterproof cover plate 14 is used for waterproof covering to the top of the two long frames one 7, to meet the waterproof requirement.
[0050] Refer to Figure 9The long-side-frame mounting node two 4 is used for combining the long-side-frames two A 10 and the long-side-frames two B 11 of the adjacent side-frame structures two 2, the long-side-frame mounting node two 4 comprises the long-side-frames two A 10 and the long-side-frames two B 11 which are buckled to each other, the long-side-frames two A 10 and the long-side-frames two B 11 are left-right overlapped and matched, which is suitable for the existing hoop mounting process and is simple and reliable in construction.
[0051] With reference to Figure 10 The short-side-frame mounting node 5 is used for combining the adjacent short-side-frames A 8 and B 9, the short-side-frame mounting node 5 comprises the short-side-frames A 8 and B 9 which are buckled to each other, and the short-side-frames A 8 and B 9 are closely engaged.
[0052] The third groove 23 is reserved between the short-side-frames A 8 and B 9 which are buckled to each other, and the connection between the short-side-frames A 8 and B 9 can be sealed by gluing in the third groove 23.
[0053] With reference to Figure 11 The horizontal-vertical assembly butt joint mounting node 6 is used for combining the horizontal-vertical assemblies, the horizontal-vertical assembly butt joint mounting node 6 comprises the long-side-frame one 7 and the horizontal butt joint piece 15 which are oppositely arranged, and the U-shaped steel purlin 12 which is fixedly mounted at the bottom of the long-side-frame one 7 and the horizontal butt joint piece 15, the U-shaped side frame buckle 13 is clamped between the long-side-frame one 7 and the horizontal butt joint piece 15, the bolt 17 is inserted into the top of the U-shaped side frame buckle 13, the horizontal butt plate 18 is abutted between the long-side-frame one 7 and the horizontal butt joint piece 15 and the U-shaped steel purlin 12, the horizontal butt plate 18 can meet the horizontal assembly requirement by increasing, the nut 19 which is matched with the bolt 17 is arranged in the inside of the U-shaped steel purlin 12, the vertical assembly 16 is clamped on the side of the horizontal butt joint piece 15 away from the long-side-frame one 7, the horizontal butt plate 18 can eliminate the gap between the horizontal-vertical assemblies by increasing the horizontal butt joint piece 15, the waterproof cover plate 14 is fixedly mounted on the top of the long-side-frame one 7 and the horizontal butt joint piece 15, and the waterproof cover plate 14 is used for waterproof covering the top of the long-side-frame one 7 and the horizontal butt joint piece 15 in the horizontal-vertical assembly butt joint mounting node 6, which meets the waterproof requirement.
[0054] The upper wing 20 is arranged on the side of the long-side-frame one 7 and the horizontal butt joint piece 15 close to the U-shaped side frame buckle 13, and the waterproof cover plate 14 is fixed with the upper wing 20 by rivets, and the upper wing 20 facilitates the fixation of the waterproof cover plate 14.
[0055] The first groove 21 is reserved on the top of the upper wing 20, and the first groove 21 can be pre-glued for sealing before the waterproof cover plate 14 is installed.
[0056] The second groove 22 is reserved between the horizontal butt joint piece 15 and the vertical assembly 16, and the connection between the horizontal butt joint piece 15 and the vertical assembly 16 can be sealed by gluing in the third groove 23.
[0057] The implementation principle of the utility model is: frame structure one 1 and frame structure two 2 are used for fixing battery piece, long frame mounting node one is used for the combination of long frame one 7 of adjacent frame structure one 1, long frame mounting node two 4 is used for the combination of long frame two A 10 and long frame two B 11 of adjacent frame structure two 2, short frame mounting node 5 is used for the combination of adjacent short frame A 8 and short frame B 9, horizontal and vertical assembly butt joint mounting node 6 is used for the combination between horizontal and vertical assembly.
[0058] The frame with waterproof structure is used according to the above mounting mode, the situation that a large amount of sealant is used in the construction process of the traditional assembly for achieving waterproof requirement is avoided, the construction difficulty is reduced, the waterproof life is prolonged, the difficulty of operation and maintenance or replacement of the assembly is reduced, through the frame and the mounting mode of the assembly, under the premise that the waterproof function and the assembly performance are not changed, the time waste caused by the traditional assembly in the maintenance and disassembly of the assembly due to the use of a large amount of sealant, and the secondary damage of the assembly caused by violent operation in the disassembly process are avoided.
[0059] The above only is the preferred embodiment of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiment, for the person skilled in the art, still can modify the technical scheme recorded in the foregoing embodiment, or equivalent replacement is carried out to part of technical features. Any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A waterproof component frame, comprising a frame structure one (1), a frame structure two (2), a long frame mounting node one (3), a long frame mounting node two (4), a short frame mounting node (5), and a horizontal and vertical component docking mounting node (6), characterized in that: The frame structure one (1) comprises two long frames one (7), a short frame A (8) and a short frame B (9), the frame structure two (2) comprises a long frame two A (10), a long frame two B (11), a short frame A (8) and a short frame B (9). The long frame mounting node one (3) comprises two oppositely arranged long frames one (7) and a U-shaped steel purlin (12) fixedly installed at the bottom of the two long frames one (7), the two long frames one (7) are clamped with a U-shaped frame fastener (13), the top of the two long frames one (7) is fixedly installed with a waterproof cover plate (14), the long frame mounting node two (4) comprises a long frame two A (10) and a long frame two B (11) buckled with each other, the short frame mounting node (5) comprises a short frame A (8) and a short frame B (9) buckled with each other, the horizontal-vertical assembly butt joint node (6) comprises two oppositely arranged long frames one (7) and a horizontal butt joint piece (15) and a U-shaped steel purlin (12) fixedly installed at the bottom of the long frame one (7) and the horizontal butt joint piece (15), the long frame one (7) and the horizontal butt joint piece (15) are clamped with a U-shaped frame fastener (13), the side of the horizontal butt joint piece (15) away from the long frame one (7) is clamped with a vertical assembly (16), the top of the long frame one (7) and the horizontal butt joint piece (15) is fixedly installed with a waterproof cover plate (14).
2. The assembly frame with waterproof function according to claim 1, characterized in that: The top of the U-shaped frame fastener (13) is inserted with a bolt (17), and the U-shaped frame fastener (13) is fixedly installed with the U-shaped steel purlin (12) through the bolt (17).
3. The assembly frame with waterproof function according to claim 1, characterized in that: The long frame one (7) and the horizontal butt joint piece (15) are abutted with the U-shaped steel purlin (12).
4. The assembly frame with waterproof function according to claim 2, characterized in that: The inside of the U-shaped steel purlin (12) is provided with a nut (19) matched with the bolt (17).
5. The assembly frame with waterproof function according to claim 1, characterized in that: The side of the long frame one (7) and the horizontal butt joint piece (15) close to the U-shaped frame fastener (13) is provided with an upper wing (20), and the waterproof cover plate (14) is fixed with the upper wing (20) through a rivet.
6. The assembly frame with waterproof function according to claim 5, characterized in that: The top of the upper wing (20) is reserved with a first groove (21).
7. The assembly frame with waterproof function according to claim 1, characterized in that: The horizontal butt joint piece (15) and the vertical assembly (16) are reserved with a second groove (22).
8. The assembly frame with waterproof function according to claim 1, characterized in that: The short frame A (8) and the short frame B (9) buckled with each other are reserved with a third groove (23). The short frame A (8) and the short frame B (9) buckled with each other are reserved with a third groove (23).