Lens carrier and image pickup apparatus
By setting an installation channel in the first outer shell of the lens carrier to cooperate with the deformable part, the problems of complex assembly and high cost of vehicle-mounted camera module housing are solved, and a fast and firm connection is achieved, which is suitable for mass production.
Patent Information
- Application Number
- CN202520038769.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-01-07
AI Technical Summary
In existing technologies, the assembly process of vehicle camera module housings is complex, inefficient, and costly. In particular, the laser welding process requires specialized equipment and skills, making it difficult to adapt to mass production.
By adopting a lens carrier design, a mounting channel is set in the first housing, and the deformable part is used to interfere with it, so as to realize the rapid assembly of the first housing and the second housing, simplify the process flow and improve production efficiency.
It simplifies the assembly process, improves production efficiency, reduces costs, and provides a more robust connection, making it suitable for mass production.
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Figure CN223758325U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to camera device structure design technical field, especially a lens carrier and camera device. BACKGROUND
[0002] At present, the related products of vehicle-mounted camera module are mainly used in camera equipment, and the assembly between the modular shell is usually realized by screw locking or laser welding process, that is, the upper shell and the lower shell of the vehicle-mounted camera module are assembled and fixed by screw locking or laser welding, and both the screw locking and the laser welding assembly mode need to spend more time, and the process is complex and low in efficiency, especially the laser welding process needs professional equipment or personnel to implement, which is not conducive to cost control and mass production. SUMMARY
[0003] Therefore, the utility model discloses a lens carrier, which aims to solve the problems of complex assembly process, low efficiency and high cost of the lens carrier.
[0004] The utility model provides a lens carrier, including first shell and second shell, the first shell is used for fixed lens module, the second shell includes shell main part and the deformable portion of being arranged on the shell main part, the first shell is equipped with installation passageway, the installation passageway is used to with the deformable portion interference fit, to assemble the shell main part with the first shell.
[0005] In an embodiment, the installation passageway includes a fixed segment and a limiting segment, the limiting segment is an arc with a central angle > 0° and ≤ 90°, the fixed segment is used to fix the deformable portion, and the limiting segment is used to make the deformable portion bend to make the deformable portion and the installation passageway clamped.
[0006] In an embodiment, the total length of the installation passageway is greater than the length of the deformable portion.
[0007] In an embodiment, the first shell is also provided with a redundant space, which is located at one end of the limiting segment away from the fixed segment, and is used to accommodate one end of the deformable portion after the deformable portion is clamped.
[0008] In an embodiment, the first shell includes an external layer and an abutting layer which are sleeved from outside to inside, the abutting layer has a limiting distance with the inside bottom of the external layer, the abutting layer is used to connect the top of the second shell, and the limiting distance is used to make the external layer wrap the outside of the second shell.
[0009] In an embodiment, the abutting layer includes a plurality of abutting segments, the plurality of abutting segments are arranged at intervals along the circumference of the external layer, and the fixed segment is formed between two adjacent abutting segments.
[0010] In an embodiment, the deformable parts are multiple, and the multiple deformable parts are arranged uniformly along the circumference of the shell body, and the number and position of the mounting channels correspond to the deformable parts.
[0011] The utility model also provides a camera device, including lens module, PCBA board and as the lens carrier as described before, the lens module is fixed in first shell, the PCBA board is clamped between first shell and second shell.
[0012] In an embodiment, the lens module and the first shell are relatively fixed by at least bonding.
[0013] In an embodiment, the lens module and the first shell are fixed by screwing and then bonding with thread glue.
[0014] In an embodiment, the PCBA board is arranged in the first shell and is threadedly connected with the first shell.
[0015] In an embodiment, the imaging chip is arranged on the upper surface of the PCBA board and is electrically connected with the PCBA board, for receiving the optical signal of the lens module and performing imaging processing.
[0016] The lens carrier provided by the utility model is characterized in that the mounting channel is arranged on the first shell, the deformable part is arranged on the second shell, the deformable part is inserted into the mounting channel when the first shell and the second shell are assembled, the mounting channel can extrude the deformable part, the deformable part is elastically deformed, and the first shell and the second shell are fixed. The assembling mode only needs to align the entrance of the deformable part and the mounting channel and then insert, the process is very simple, the assembling is rapid, the efficiency is high, and the cost control is facilitated. The cooperation between the deformable part and the first shell is tightly abutted against the inner wall of the mounting channel due to the outward expansion force of the deformable part, the connection between the deformable part and the inside of the first shell is more firm, and the fullness of the deformable part in the mounting channel makes the connection more compact. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiments, and it should be understood that the following drawings only show some embodiments of the utility model, and should not be regarded as the limitation to the scope, and for the ordinary skilled in the art, other related drawings can be obtained without the creative labor on the premise of the drawings.
[0018] Figure 1It is the stereogram structural schematic view of the lens carrier in the first embodiment of the utility model.
[0019] Figure 2 For Figure 1 It is the stereogram structural schematic view of the first shell.
[0020] Figure 3 For Figure 1 It is the bottom structure schematic view of the first shell.
[0021] Figure 4 For Figure 3 It is the A-A section schematic view.
[0022] Figure 5 For Figure 1 It is the stereogram structural schematic view of the second shell when the deformable part is not deformed.
[0023] Figure 6 For Figure 1 It is the assembly schematic view of the first shell and the second shell when the deformable part is not deformed.
[0024] Figure 7 For Figure 6 It is the B-B section schematic view.
[0025] Figure 8 For Figure 1 It is the stereogram structural schematic view of the second shell when the deformable part is deformed.
[0026] Figure 9 For Figure 1 It is the assembly schematic view of the first shell and the second shell when the deformable part is deformed.
[0027] Figure 10 For Figure 9 It is the C-C section schematic view.
[0028] Figure 11 It is the stereogram structural schematic view of the camera device in the second embodiment of the utility model.
[0029] Figure 12 For Figure 11 It is the explosion structural schematic view of the camera device.
[0030] Figure 13 For Figure 11 It is the internal connection schematic view of the camera device.
[0031] The reference signs: lens carrier 100, first shell 11, installation channel 111, fixed section 111a, limiting section 111b, redundancy space 112, external layer 113, abutting layer 114, abutting section 1141, limiting distance A, second shell 12, shell main body 121, deformable part 122, lens module 200, PCBA board 300. Detailed Implementation
[0032] The specific embodiments of this utility model will now be described in detail with reference to the accompanying drawings. Obviously, the described embodiments are merely some, not all, of the embodiments of this utility model. Based on the description of this utility model, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this utility model.
[0033] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "set," "install," and "connect," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances.
[0034] The terms “upper,” “lower,” “left,” “right,” “front,” “back,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use. They are used only for the convenience of description and simplification, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0035] The terms “first,” “second,” “third,” etc., are used merely to distinguish elements with similar properties, not to indicate or imply relative importance or a specific order.
[0036] The terms “include,” “comprising,” or any other variation thereof are intended to cover non-exclusive inclusion, which includes not only the elements listed but also other elements not expressly listed.
[0037] First Embodiment
[0038] Please refer to Figures 1-10 One embodiment of the present invention provides a lens carrier 100, including a first outer shell 11 and a second outer shell 12. The first outer shell 11 is used to fix a lens module 200. The second outer shell 12 includes an outer shell body 121 and a deformable part 122 disposed on the outer shell body 121. The first outer shell 11 is provided with a mounting channel 111, which is used to interfere with the deformable part 122 to assemble the outer shell body 121 of the second outer shell 12 and the first outer shell 11.
[0039] Specifically, the lens module 200 is fixed on the lens carrier 100, which can protect the lens module 200 to a certain extent, and the lens carrier 100 is modularized into the first shell 11 and the second shell 12, which can facilitate the installation and fixation of the lenses and other components in the lens module 200. The assembly of the first shell 11 and the second shell 12 in the prior art is usually through rigid connection, for example, the threaded locking adopted in the prior art, the threaded connection of the screw and the threaded hole to realize the fixation of the two, however, this way has a relatively complex assembly process, and in the embodiment, the installation channel 111 is arranged on the first shell 11, the deformable part 122 on the second shell 12 is inserted into the installation channel 111 and is compressed to deform, the deformable part 122 supports the inner wall of the installation channel 111 due to the tendency to return to the original shape, thereby stably connecting the deformable part 122 and the installation channel 111.
[0040] In the installation operation process, only the installation channel 111 of the first shell 11 and the deformable part 122 of the second shell 12 need to be aligned, and the deformable part 122 is squeezed into the installation channel 111 by artificial or mechanical arm to complete the assembly, and in the prior art, the assembly between the shells adopts screw locking, in which the screw is not deformable, so that the screw needs higher precision when being inserted into the threaded hole, the matching degree of the screw and the threaded hole needs to be confirmed in advance, and even the relative positions of the two need to be adjusted, and then the threaded rod is inserted and tightened. In addition, if the assembly is performed by laser welding, the operation, debugging, parameter setting and fault elimination of the laser welding equipment are very complex, which requires higher professional skills and longer working time. During the laser welding process, the laser power, spot size, welding speed and other parameters need to be accurately controlled, and any slight change in any parameter may affect the welding quality. Therefore, the operator needs to have rich experience and professional knowledge to ensure the stability and quality of the welding process. Compared with the prior art, the assembly method of the embodiment shortens the assembly time and simplifies the process flow, improves the production efficiency and reduces the cost.
[0041] In the embodiment, the installation channel 111 includes a fixed segment 111a and a limiting segment 111b, the limiting segment 111b is an arc with a central angle > 0° and ≤ 90°, the fixed segment 111a is used to fix the deformable part 122, and the limiting segment 111b is used to bend the deformable part 122 to make the deformable part 122 and the installation channel 111 clamped.
[0042] Specifically, the deformable part 122 first enters from the fixed section 111a, which has a certain length to ensure that the deformable part 122 is preliminarily fixed, and then continues to be inserted along the length direction of the fixed section 111a, and then reaches the limiting section 111b. Since the limiting section 111b is not coaxial with the fixed section 111a but has a special shape, the deformable part 122 is forced to turn after entering the limiting section 111b. The deformation of the deformable part 122 is not only compression to the inside but also bending to the outside, so that the end of the deformable part 122 is clamped with the limiting section 111b, further limiting the deformable part 122 from coming out of the mounting channel 111, and ensuring the connection stability of the first shell 11 and the second shell 12. The arc-shaped limiting section 111b is beneficial to the guidance of the deformable part 122, avoiding the too sharp corner to block the extension of the deformable part 122. The limiting section 111b is further arranged as an arc with a central angle > 0° and ≤ 90°, so that the limiting section 111b forms an acute angle with the fixed section 111a, and the outlet of the limiting section 111b for the extension of the deformable part 122 is deviated downward, that is, opposite to the direction of the extension of the deformable part 122 into the limiting section 111b. In this way, the deformable part 122 can be sufficiently limited.
[0043] In the embodiment, the total length of the mounting channel 111 is greater than the length of the deformable part 122.
[0044] Specifically, the total length of the mounting channel 111 is the sum of the length of the fixed section 111a and the length of the limiting section 111b. When the total length of the mounting channel 111 is greater than the length of the deformable part 122, the deformable part 122 can partially extend out of the mounting channel 111 from the limiting section 111b, which is beneficial to the judgment of the installation personnel or the sensor to identify whether the deformable part 122 and the mounting channel 111 are assembled in place.
[0045] In the embodiment, the first shell 11 is further provided with a redundant space 112 located at one end of the limiting section 111b away from the fixed section 111a, for accommodating one end of the deformable part 122 after being clamped.
[0046] Specifically, compared with extending the deformable part 122 out of the first shell 11, arranging a redundant space 112 in the first shell 11 to accommodate the part of the deformable part 122 extending out of the mounting channel 111 is more beneficial to the storage and management of the deformable part 122, avoiding the risk of deterioration or damage caused by exposure to the external environment. Moreover, the redundant space 112 can also isolate the mounting channel 111 from the external environment, avoiding the entry of impurities to affect the assembly effect and service life.
[0047] In the embodiment, the length H2 of the fixed section 111a is preferably greater than or equal to 20% of the height H1 of the first shell 11.
[0048] Specifically, the fixed section 111a is arranged along the height direction of the first shell 11 and mainly has the effect of extruding and fixing the deformable part 122. The deformable part 122 can only reach a certain depth of the first shell 11 to ensure the stable connection of the first shell 11 and the second shell 12. Of course, under the premise that the fixed section 111a can stably clamp the deformable part 122, the length values of H1 and H2 can be any reasonable relationship, for example, H2 can be less than 20% of H1.
[0049] In the embodiment, the first shell 11 includes an outer layer 113 and an abutting layer 114 which are sleeved from outside to inside. The abutting layer 114 has a limiting distance A from the inner bottom of the outer layer 113, and the abutting layer 114 is used to connect the top of the second shell 12. The limiting distance A is used to wrap the outer side of the second shell 12 with the outer layer 113.
[0050] Specifically, when the deformable part 122 and the mounting channel 111 are assembled, the abutting layer 114 abuts against the top of the second shell 12. At this time, the second shell 12 can no longer enter due to the limitation of the abutting layer 114, which can give an installation success signal to the installer or installation equipment. At the same time, the outer layer 113 wraps the outer side of the top of the second shell 12, which ensures the airtightness and stability of the connection between the abutting layer 114 and the top of the second shell 12. In addition, the abutting layer 114 also increases the thickness of the first shell 11, which has the effect of strengthening the structure of the first shell 11.
[0051] Further, the deformable part 122 protrudes from the shell main body 121, so the part abutted by the abutting layer 114 is the top of the shell main body 121, and the part wrapped by the outer layer 113 is also the shell main body 121.
[0052] In the embodiment, the abutting layer 114 includes a plurality of abutting sections 1141, and the plurality of abutting sections 1141 are arranged at intervals along the circumferential direction of the outer layer 113. The fixed section 111a is formed between two adjacent abutting sections 1141.
[0053] Specifically, the abutting layer 114 is preferably discontinuous inside the outer layer 113, which can reduce the overlap of materials under the premise of ensuring the strength of the first shell 11, so as to reduce the weight of the first shell 11. The fixed section 111a is ingeniously formed between the two abutting sections 1141, which can avoid the punching process on the first shell 11 and is conducive to the production efficiency and cost control of the first shell 11.
[0054] In the embodiment, the number of the deformable portions 122 is multiple, and the multiple deformable portions 122 are uniformly arranged along the circumference of the shell body 121, and the number and position of the mounting channels 111 are arranged corresponding to the deformable portions 122.
[0055] Specifically, the multiple deformable portions 122 are uniformly arranged along the circumference of the shell body 121, and the force of fixing the shell body 121 can be uniformly dispersed. The number of the deformable portions 122 is preferably 4, the shapes of the shell body 121 and the first shell 11 are selected as a square structure with chamfered corners according to the convention, the deformable portions 122 extend outward from each side of the right-angle edge of the shell body 121, and the mounting channels 111 are correspondingly arranged on each side of the right-angle edge of the first shell 11, and meanwhile, the abutting sections 1141 are arranged on the corners of the outer layer 113 and extend to each side of the right-angle edge, which can increase the stress bearing capacity of the corners and further strengthen the strength of the first shell 11.
[0056] The lens carrier 100 provided by the utility model, by setting the mounting channels 111 on the first shell 11 and the deformable portions 122 on the second shell 12, when assembling the first shell 11 and the second shell 12, the deformable portions 122 are inserted into the mounting channels 111, the mounting channels 111 can extrude the deformable portions 122, so that the deformable portions 122 are elastically deformed, thereby fixing the first shell 11 and the second shell 12. Such an assembling mode only needs to align the entrances of the deformable portions 122 and the mounting channels 111 and then insert, the process is very simple, the assembly is rapid, the efficiency is high, and the cost control is beneficial. And the cooperation between the deformable portions 122 and the first shell 11 is tightly abutted against the inner wall of the mounting channels 111 due to the outward expansion force of the deformable portions 122, so that the connection between the deformable portions 122 and the inside of the first shell 11 is more firm, and the fullness state of the deformable portions 122 in the mounting channels 111 makes the connection more compact.
[0057] Second embodiment
[0058] Please refer to Figures 11-13Another embodiment of the utility model provides a camera device, including lens module 200, PCBA board 300, imaging chip (not shown in drawing) and as the lens carrier 100 of first embodiment, lens module 200 is fixed in first shell 11, PCBA board 300 is clamped between first shell 11 and second shell 12, preferably, PCBA board 300 is screwed with first shell 11, imaging chip is arranged on the upper surface of PCBA board 300, and external light is focused on the imaging chip on PCBA board 300 through lens module 200. Imaging chip is electrically connected with PCBA board 300, for receiving optical signal of lens module and carrying out imaging processing. Wherein, PCBA board refers to printed circuit board assembly, that is, the processing process of various electronic devices assembled on PCB circuit board, can also refer to the assembled circuit board. That is, PCB empty board is processed through SMT (surface mount technology) patch, and the entire production processing process is processed through DIP (dual in-line package), and is referred to as PCBA board.
[0059] Specifically, the control of the camera is realized by PCBA board 300, including starting, adjusting camera parameters, etc., the imaging chip converts the analog signal captured by the camera into a digital signal, and carries out necessary signal processing, such as noise reduction, enhancement, etc., and transmits the processed image data to other processing units or storage devices.
[0060] In the embodiment, the lens module 200 and the first shell 11 are relatively fixed at least by bonding, preferably fixed by bonding and screwing and other connection modes, to enhance the connection strength. Further, the lens module 200 and the first shell 11 are fixed by screwing and then bonded by point thread glue, to strengthen the fixation.
[0061] The above is only a specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can easily think of changes or replacements within the technical range disclosed by the utility model, which should be covered within the protection scope of the utility model. Therefore, the protection scope of the utility model should be subject to the appended claims.
Claims
1. A lens carrier, characterized by, The application relates to a lens carrier (100) comprising: a first shell (11) for fixing a lens module (200); a second shell (12) comprising a shell body (121) and a deformable part (122) arranged on the shell body (121); the first shell (11) is provided with a mounting channel (111) for interference fit with the deformable part (122) to assemble the shell body (121) of the second shell (12) and the first shell (11).
2. The lens carrier of claim 1, wherein, The mounting channel (111) comprises a fixing segment (111a) and a limiting segment (111b), the limiting segment (111b) is an arc with a central angle greater than 0 degrees and less than or equal to 90 degrees, the fixing segment (111a) is used for fixing the deformable part (122), and the limiting segment (111b) is used for bending the deformable part (122) to enable the deformable part (122) to be clamped with the mounting channel (111).
3. The lens carrier of claim 2, wherein, The total length of the mounting channel (111) is greater than the length of the deformable part (122).
4. The lens carrier of claim 3, wherein The first shell (11) is further provided with a redundant space (112) located at one end of the limiting segment (111b) away from the fixing segment (111a) for accommodating one end of the deformable part (122) after the deformable part (122) is clamped.
5. The lens carrier of claim 2, wherein, The first shell (11) comprises an external layer (113) and an abutting layer (114) which are sleeved from outside to inside, the abutting layer (114) has a limiting distance (A) from the inner side bottom of the external layer (113), the abutting layer (114) is used for connecting the top of the second shell (12), and the limiting distance (A) is used for enabling the external layer (113) to wrap the outer side of the second shell (12).
6. The lens carrier of claim 5, wherein, The abutting layer (114) comprises a plurality of abutting segments (1141) which are arranged at intervals along the circumference of the external layer (113), and the fixing segment (111a) is formed between two adjacent abutting segments (1141).
7. The lens carrier of claim 1, wherein The number of the deformable parts (122) is plural, the deformable parts (122) are uniformly arranged along the circumference of the shell body (121), and the number and position of the mounting channels (111) correspond to the deformable parts (122).
8. An image pickup device, characterized by comprising: The application further relates to a lens carrier (100) comprising a lens module (200), a PCBA board (300) and the lens carrier (100) according to any one of claims 1-7, the lens module (200) is fixed in the first shell (11), and the PCBA board (300) is clamped between the first shell (11) and the second shell (12).
9. The camera of claim 8, wherein, The lens module (200) and the first shell (11) are relatively fixed at least by adhesion.
10. The camera of claim 8, wherein, The application further relates to an imaging chip arranged on the upper surface of the PCBA board (300) and electrically connected with the PCBA board (300), which is used for receiving optical signals of the lens module (200) and performing imaging processing.