Photovoltaic laminating machine based on U-shaped glass

By designing a photovoltaic laminator suitable for U-shaped glass, the problems of uneven heating and processing deformation caused by fixed mold size were solved, enabling stable processing and efficient production of different types of photovoltaic modules. This expanded the application range of the U-shaped glass photovoltaic laminator and improved processing quality and yield.

CN223758669UActive Publication Date: 2026-01-02PILKINGTON SOLAR TAICANG LTD
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Patent Information

Application Number
CN202423201761.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2026-01-02
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

The existing photovoltaic laminator molds have fixed dimensions, which cannot adapt to the processing of different types of photovoltaic modules, resulting in uneven heating and processing deformation, especially failing to meet the processing requirements of U-shaped glass photovoltaic modules.

Method used

A photovoltaic laminator based on U-shaped glass was designed, comprising a mounting base plate, a main heating plate, a limiting rod, a mounting seat, an adjustment component, and an anti-loosening component. The mounting seat is driven to press down by a hydraulic cylinder, and the side heating plate is driven to move by a dual-axis motor, so as to adapt to different types of modules. The anti-loosening rod and baffle structure ensure structural stability.

Benefits of technology

It enables rapid installation and stable processing of different types of photovoltaic modules, improves heating uniformity, reduces processing deformation, broadens the application range of photovoltaic module production equipment, and increases the yield.

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Abstract

The utility model discloses a photovoltaic laminating machine based on U-shaped glass, which belongs to the technical field of laminating machines and comprises a worktable, a mounting bottom plate is mounted in the worktable, a main heating plate is mounted at the top of the mounting bottom plate, an adjusting component is arranged at the bottom of the mounting bottom plate, and a side heating plate is connected to the top of a connecting plate of the adjusting component. The side heating plates are movably spliced to the two sides of the main heating plate. The top of the workbench is movably connected with a mounting base through a hydraulic cylinder, limiting rods are detachably mounted on the two sides of the workbench, and the two ends of the mounting base are movably connected with the surfaces of the limiting rods. According to the utility model, the die of the laminating machine is adjusted and replaced, photovoltaic modules of different models can be processed, the heating uniformity can be further improved and the processing deformation can be further reduced in a staggered splicing manner, and meanwhile, the two wings can be heated, so that the production efficiency is improved. And the machining requirements of the U-shaped glass photovoltaic module are effectively met, and the practicability of the equipment is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to laminating machine technical field, concretely is a kind of photovoltaic laminating machine based on U type glass. BACKGROUND

[0002] Photovoltaic laminating machine is an important equipment needed to manufacture solar cell module, is to EVA, solar cell piece, toughened glass, back film (TPT, PET etc.

[0003] As prior art, the announcement number: CN221885122U Chinese utility model content discloses a kind of photovoltaic module laminating machine, it is related to laminating machine technical field, including bottom plate, the top of the bottom plate is fixedly connected with platform, the top of the platform is equipped with drying device, the top of the bottom plate two sides is equipped with compression device, the compression device includes support frame, the top of the support frame is equipped with first air cylinder, the output end of the first air cylinder is penetrated the top of support frame and is fixedly connected with connecting plate, the top of the support frame two sides is fixedly connected with hollow tube, the inner wall of two hollow tubes is all sleeved with limit rod, the bottom of two limit rods is respectively penetrated the top of support frame and is fixedly connected with the top of connecting plate two sides, the bottom of the connecting plate is fixedly connected with pressing block.

[0004] But the heating mould size of traditional photovoltaic laminating machine is fixed, inconvenient to replace adjustment, process different models of photovoltaic module, and traditional laminating machine is only applicable to process flat photovoltaic module, lead to the situation of uneven heating caused by heating bottom plate and processing deformation, and inconvenient to heat treatment to two wings, unable to meet the processing needs of U type glass photovoltaic module, therefore we need to put forward a kind of photovoltaic laminating machine based on U type glass. UTILITY MODEL CONTENT

[0005] The utility model aims at providing a kind of photovoltaic laminating machine based on U type glass, to solve the problem of laminating machine mould size fixed in prior art, inconvenient to process different models of photovoltaic module, uneven heating and the situation of processing deformation, and inconvenient to heat treatment to two wings.

[0006] To achieve the above object, the utility model provides following technical scheme: a photovoltaic laminating machine based on U type glass, including workstation, still including installation bottom plate, main heating plate, limit rod, mounting seat, adjusting assembly and anti -loosening subassembly, the inside installation of workstation has installation bottom plate, the top of installation bottom plate is provided with main heating plate, the bottom of installation bottom plate is provided with adjusting assembly, the top of connecting plate of adjusting assembly is connected with side heating plate, side heating plate movable splicing is in the both sides of main heating plate, the top of workstation is movably connected with mounting seat through hydraulic cylinder, the both sides of workstation are detachably installed with limit rod, the surface of limit rod is movably connected at the both ends of mounting seat, the bottom of mounting seat is movably clamped with pressure block through clamping guide rail, the inside of mounting seat is provided with anti -loosening subassembly of reinforcing to the position of pressure block.

[0007] Preferably, the top of the workstation is provided with an assembly hole, and the both sides of the workstation are provided with positioning holes, and the bottom end of the limit rod is arranged in the inside of the positioning hole from the inside of the assembly hole.

[0008] Preferably, the top end of the limit rod is connected with an assembly sleeve, the assembly sleeve is screw-connected with the inner wall of the assembly hole, the both sides of the limit rod are connected with reinforcing support plates on the surface of the workstation, and the surface of the reinforcing support plate is movably clamped with a protective clamping plate.

[0009] Preferably, the hydraulic cylinder is installed on the top of the workstation, the both sides of the hydraulic cylinder are provided with auxiliary telescopic rods, and the bottom end of the auxiliary telescopic rod is connected to the top of the mounting seat.

[0010] Preferably, the anti-loosening subassembly comprises an installation groove arranged in the inside of the mounting seat and an anti-loosening plug rod movably arranged in the inside of the installation groove, wherein the surface of the anti-loosening plug rod is connected with a baffle, and the outer surface of the baffle is slidably connected with the inner wall of the installation groove.

[0011] Preferably, the inside of the installation groove is provided with a compression spring, the surface of the compression spring is sleeved with the surface of the anti-loosening plug rod, and the both ends of the anti-loosening plug rod are penetrated to the outside of the mounting seat.

[0012] Preferably, the surface of the pressure block is provided with an anti-loosening hole, the bottom end of the anti-loosening plug rod is movably inserted into the inner wall of the anti-loosening hole, the both sides of the anti-loosening hole are provided with clamping guide grooves on the surface of the pressure block, and the inner wall of the clamping guide groove is movably clamped with the surface of the clamping guide rail.

[0013] Preferably, the adjusting assembly comprises a double-shaft motor installed at the bottom of the installation bottom plate and guide rods arranged at the both sides of the double-shaft motor, wherein the output end of the double-shaft motor is drivingly connected with a transmission rod, the both ends of the guide rod are connected with the inner wall of the workstation, and the connecting plate is movably installed on the surface of the transmission rod.

[0014] Preferably, the two ends of the connecting plate are slidingly connected to the surface of the guide rod, and the surface of the mounting bottom plate is provided with a limiting guide groove, and the surface of the connecting plate is slidingly connected to the inner wall of the limiting guide groove.

[0015] Preferably, an electric push rod is mounted on one side of the main heating plate and located on the inner wall of the workbench, the output end of the electric push rod is connected with a positioning plate, and the surface of the positioning plate is connected with a connecting guide rod on both sides of the electric push rod.

[0016] Compared with the prior art, the utility model has the advantages that:

[0017] The utility model discloses a mounting bottom plate, main heating plate, limiting rod, mounting seat, adjusting assembly and anti -loose subassembly etc. Structure's cooperation setting, according to the photovoltaic module of different models and select the pressure block, and the pressure block is matched with the clamping guide rail through the clamping guide groove on the surface, can be quickly installed in the bottom of mounting seat, meanwhile, the anti -loose plug -in rod bottom in the mounting seat, through the cooperation of baffle and compression spring, automatically card in the inside of anti -loose hole, fixes the position of pressure block, guarantees the stable effect of structure, and according to the pressure block of selection, through the driving of double -shaft motor to transmission rod, make connecting plate cooperate guide rod and move the side heating plate of top connection, thereby make heating plate can adapt to different models photovoltaic module, satisfy the processing demand of U type glass photovoltaic module simultaneously, through the driving of hydraulic cylinder can make the mounting seat that is installed pressure block along limiting rod and press down, process handles. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is whole structure schematic diagram of the utility model;

[0019] Figure 2 It is limiting rod structure schematic diagram of the utility model;

[0020] Figure 3 It is positioning plate structure schematic diagram of the utility model;

[0021] Figure 4 It is main heating plate structure schematic diagram of the utility model;

[0022] Figure 5 It is mounting seat structure schematic diagram of the utility model.

[0023] In the figure: 1, workbench; 2, mounting bottom plate; 3, limiting guide groove; 4, double-shaft motor; 5, transmission rod; 6, guide rod; 7, connecting plate; 8, side heating plate; 9, main heating plate; 10, positioning plate; 11, electric push rod; 12, connecting guide rod; 13, positioning hole; 14, reinforcing support plate; 15, protection clamping plate; 16, assembly hole; 17, limiting rod; 18, assembly sleeve; 19, mounting seat; 20, hydraulic cylinder; 21, auxiliary telescopic rod; 22, clamping guide rail; 23, pressing block; 24, clamping guide groove; 25, anti-falling hole; 26, mounting groove; 27, anti-falling plug rod; 28, baffle disc; 29, compression spring. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0025] Please refer to Figure 1 The utility model provides a kind of photovoltaic laminator based on U-shaped glass, including workbench 1, still including mounting bottom plate 2, main heating plate 9, limiting rod 17, mounting seat 19, adjusting assembly and anti-loosening assembly;The inside of workbench 1 is equipped with mounting bottom plate 2, and the top of mounting bottom plate 2 is equipped with main heating plate 9, and the bottom of mounting bottom plate 2 is provided with adjusting assembly, and the top of connecting plate 7 of adjusting assembly is connected with side heating plate 8, and side heating plate 8 is movably spliced in the two sides of main heating plate 9;The top of workbench 1 is movably connected with mounting seat 19 by hydraulic cylinder 20, and the two sides of workbench 1 are detachably equipped with limiting rod 17, and the surface of limiting rod 17 is movably connected with the two ends of mounting seat 19, and the bottom of mounting seat 19 is movably clamped with pressing block 23 by clamping guide rail 22, and the inside of mounting seat 19 is provided with anti-loosening assembly that reinforcing the position of pressing block 23.

[0026] It is worth mentioning that, by the cooperation of mounting bottom plate 2, main heating plate 9, limiting rod 17, mounting seat 19, adjusting assembly and anti-loosening assembly structure, the laminator mold is adjusted and replaced, different models of photovoltaic assembly can be processed, and the uniformity of heating can be further improved by staggered splicing, and the occurrence of processing deformation is further reduced, and at the same time, the special shape of U-shaped glass is adapted, the application range of photovoltaic assembly production equipment is widened, the heating and pressure distribution are improved, the processing quality is improved, the assembly adhesion problem caused by deformation is avoided, and the yield is improved

[0027] In the embodiment, as Figure 2As shown, the top of the workbench 1 is provided with an assembly hole 16, and the two sides of the workbench 1 are provided with positioning holes 13, and the bottom end of the limiting rod 17 is arranged in the positioning holes 13 from the inside of the assembly hole 16. The top end of the limiting rod 17 is connected with an assembly sleeve 18, the assembly sleeve 18 is threadedly connected with the inner wall of the assembly hole 16, and the two sides of the limiting rod 17 are connected with reinforcing support plates 14 on the surface of the workbench 1. The surface of the reinforcing support plate 14 is movably connected with a protective clamping plate 15. The hydraulic cylinder 20 is installed on the top of the workbench 1, and the two sides of the hydraulic cylinder 20 are provided with auxiliary telescopic rods 21, and the bottom end of the auxiliary telescopic rod 21 is connected to the top of the mounting seat 19.

[0028] The assembly hole 16 is matched with the assembly sleeve 18 to assemble and fix the limiting rod 17, so that the mounting seat 19 can be conveniently replaced and maintained. The positioning hole 13 is used for positioning the bottom end of the limiting rod 17 to ensure the stability of the limiting rod 17 and improve the safety of the movement of the mounting seat 19. The hydraulic cylinder 20 cooperates with the auxiliary telescopic rod 21 to lift the mounting seat 19. The protective clamping plate 15 is used for protecting the limiting rod 17 and the internal structure in cooperation with the reinforcing support plate 14.

[0029] Further, as shown in the further preferred embodiment, Figure 3 One side of the main heating plate 9 is provided with an electric push rod 11 on the inner wall of the workbench 1, and the output end of the electric push rod 11 is connected with a positioning plate 10. The surface of the positioning plate 10 is connected with a connecting guide rod 12 on the two sides of the electric push rod 11. The two sides of the main heating plate 9 are staggered with the bottom of the side heating plate 8, which can effectively ensure the uniformity of heating and further reduce the deformation. The electric push rod 11 cooperates with the connecting guide rod 12 to push the positioning plate 10, which further improves the stability of the structure during processing.

[0030] Further, as shown in the further preferred embodiment, Figure 4 The adjusting assembly comprises a double-shaft motor 4 installed at the bottom of the mounting bottom plate 2 and guide rods 6 arranged on the two sides of the double-shaft motor 4. The output end of the double-shaft motor 4 is drivingly connected with a transmission rod 5, and the two ends of the guide rod 6 are connected with the inner wall of the workbench 1. A connecting plate 7 is movably installed on the surface of the transmission rod 5. The two ends of the connecting plate 7 are slidably connected with the surface of the guide rod 6. The surface of the mounting bottom plate 2 is provided with a limiting guide groove 3, and the surface of the connecting plate 7 is slidably connected with the inner wall of the limiting guide groove 3.

[0031] The limiting guide groove 3 cooperates with the connecting plate 7 to achieve the effect of guiding. The mounting bottom plate 2 bears the heating structure. The double-shaft motor 4 drives the transmission rod 5, so that the connecting plate 7 on the surface drives the side heating plate 8 to move along the guide rod 6, moves the side heating plate 8, and thus adapts to different models of photovoltaic assemblies for processing. The improved heating plate can heat the two wings and the bottom of the U-shaped glass at the same time, avoiding uneven heating and processing deformation caused by the traditional laminator which can only heat the bottom plate.

[0032] In addition, as shown in Figure 5 The anti-loosening assembly comprises a mounting groove 26 formed in the inside of the mounting base 19 and an anti-loosening plug 27 movably mounted in the inside of the mounting groove 26. The surface of the anti-loosening plug 27 is connected with a baffle 28, and the outer surface of the baffle 28 is slidably connected with the inner wall of the mounting groove 26. The inside of the mounting groove 26 is provided with a compression spring 29, the surface of the compression spring 29 is sleeved on the surface of the anti-loosening plug 27, and the two ends of the anti-loosening plug 27 penetrate through the outside of the mounting base 19. The surface of the pressing block 23 is provided with an anti-loosening hole 25, the bottom end of the anti-loosening plug 27 is movably inserted into the inner wall of the anti-loosening hole 25, and the two sides of the anti-loosening hole 25 are provided with clamping guide grooves 24 on the surface of the pressing block 23, and the inner wall of the clamping guide grooves 24 is movably clamped on the surface of the clamping guide rail 22.

[0033] The mounting groove 26 is a structure for assembling the anti-loosening plug 27, the anti-loosening plug 27 cooperates with the anti-loosening hole 25 to fix the pressing block 23, the baffle 28 limits the compression spring 29, so that the force of the compression spring 29 can press the anti-loosening plug 27, and the bottom end of the anti-loosening plug 27 is always clamped on the inner wall of the anti-loosening hole 25, thereby improving the stability of the pressing block 23, and the clamping guide rail 22 cooperates with the clamping guide groove 24 to quickly assemble and disassemble the pressing block 23.

[0034] According to different models of photovoltaic modules, the pressing block 23 is matched with the clamping guide groove 24 on the surface and the clamping guide rail 22, and can be quickly mounted at the bottom of the mounting base 19. Meanwhile, the bottom end of the anti-loosening plug 27 in the inside of the mounting base 19 is automatically clamped in the inside of the anti-loosening hole 25 through the cooperation of the baffle 28 and the compression spring 29, so as to fix the position of the pressing block 23 and ensure the stability of the structure. When replacement is needed, the anti-loosening plug 27 at the top of the mounting base 19 is lifted, so that the bottom end of the anti-loosening plug 27 is separated from the anti-loosening hole 25, and the pressing block 23 is extracted for replacement. According to the selected pressing block 23, the transmission rod 5 is driven by the double-shaft motor 4, so that the connecting plate 7 cooperates with the guide rod 6 to move the top-connected side heating plate 8, so that the heating plate can adapt to photovoltaic modules of different models. The mounting base 19 provided with the pressing block 23 is driven by the hydraulic cylinder 20 to press along the limiting rod 17 for processing. When the mounting base 19 needs to be maintained, the protective clamping plate 15 can be removed and rotated with the limiting rod 17, so that the limiting rod 17 can be extracted from the assembly hole 16 for disassembly and replacement of the mounting base 19.

[0035] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic laminate based on U-shaped glass comprising a worktable (1), characterized in that: It also includes installation bottom plate (2), main heating plate (9), limiting rod (17), mounting seat (19), adjusting assembly and anti-loose assembly; The inside of the workbench (1) is internally mounted with an installation bottom plate (2), the top of the installation bottom plate (2) is internally mounted with a main heating plate (9), the bottom of the installation bottom plate (2) is provided with an adjusting assembly, the top of the connecting plate (7) of the adjusting assembly is connected with a side heating plate (8), and the side heating plate (8) is movably spliced on both sides of the main heating plate (9). The top of the workbench (1) is movably connected with a mounting seat (19) through a hydraulic cylinder (20), both sides of the workbench (1) are detachably mounted with a limiting rod (17), both ends of the mounting seat (19) are movably connected with the surface of the limiting rod (17), the bottom of the mounting seat (19) is movably clamped with a pressing block (23) through a clamping guide rail (22), and the inside of the mounting seat (19) is provided with an anti-loose assembly for reinforcing the position of the pressing block (23).

2. The U-shaped glass-based photovoltaic laminate of claim 1, wherein: The top of the workbench (1) is provided with an assembly hole (16), both sides of the workbench (1) are provided with a positioning hole (13), and the bottom end of the limiting rod (17) is arranged in the positioning hole (13) from the inside of the assembly hole (16).

3. The U-shaped glass-based photovoltaic laminate of claim 2, wherein: The top end of the limiting rod (17) is connected with an assembly sleeve (18), the assembly sleeve (18) is threadedly connected with the inner wall of the assembly hole (16), and the surface of the limiting rod (17) is connected with a reinforcing support plate (14) on both sides of the workbench (1). The surface of the reinforcing support plate (14) is movably clamped with a protective clamping plate (15).

4. The U-shaped glass-based photovoltaic laminate of claim 1, wherein: The hydraulic cylinder (20) is installed on the top of the workbench (1), and the two sides of the hydraulic cylinder (20) are provided with an auxiliary telescopic rod (21), and the bottom end of the auxiliary telescopic rod (21) is connected to the top of the mounting seat (19).

5. The U-shaped glass-based photovoltaic laminate of claim 1, wherein: The anti-loose assembly comprises: The installation groove (26) is arranged in the inside of the mounting seat (19), and the anti-loose plug rod (27) is movably installed in the inside of the installation groove (26). The surface of the anti-loose plug rod (27) is connected with a baffle (28), and the outer surface of the baffle (28) is slidably connected with the inner wall of the installation groove (26). The inside of the installation groove (26) is provided with a compression spring (29), the surface of the compression spring (29) is sleeved on the surface of the anti-loose plug rod (27), and both ends of the anti-loose plug rod (27) penetrate the outside of the mounting seat (19).

6. The U-shaped glass-based photovoltaic laminate of claim 5, wherein: The surface of the pressing block (23) is provided with an anti-loose hole (25), the bottom end of the anti-loose plug rod (27) is movably inserted into the inner wall of the anti-loose hole (25), and the clamping guide groove (24) is arranged on both sides of the surface of the pressing block (23). The surface of the clamping guide groove (24) is movably clamped on the surface of the clamping guide rail (22).

7. The U-shaped glass-based photovoltaic laminate of claim 6, wherein: The adjusting assembly comprises:

8. The U-shaped glass based photovoltaic laminate of claim 1, wherein: A double-shaft motor (4) is mounted at the bottom of the installation bottom plate (2), and a guide rod (6) is arranged on both sides of the double-shaft motor (4). ​ ​ The output end of the double-shaft motor (4) is drivingly connected with a transmission rod (5), both ends of the guide rod (6) are connected with the inner wall of the workbench (1), and the connecting plate (7) is movably installed on the surface of the transmission rod (5).

9. The U-shaped glass-based photovoltaic laminate of claim 8, wherein: Both ends of the connecting plate (7) are slidably connected with the surface of the guide rod (6), the surface of the mounting base plate (2) is provided with a limiting guide groove (3), and the surface of the connecting plate (7) is slidably connected with the inner wall of the limiting guide groove (3).

10. The U-shaped glass based photovoltaic laminate of claim 1, wherein: One side of the main heating plate (9) is provided with an electric push rod (11) on the inner wall of the workbench (1), the output end of the electric push rod (11) is connected with a positioning plate (10), and the surface of the positioning plate (10) is connected with a connecting guide rod (12) on both sides of the electric push rod (11).

Citation Information

Patent Citations

  • Photovoltaic module laminating machine

    CN221885122U