Papaya cleaning device for papaya fruit wine production

The combined cleaning device of aeration and high-pressure spray head solves the problems of incomplete cleaning and damage to papayas caused by existing methods, achieving efficient cleaning without damage and improving the quality of fruit wine and fermentation effect.

CN223759164UActive Publication Date: 2026-01-06HUBEI YAORONG PAPAYA BIOTECHNOLOGY DEV CO LTD
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Patent Information

Application Number
CN202520264959.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2026-01-06
Estimated Expiration
2035-02-19

AI Technical Summary

Technical Problem

Existing methods for cleaning papayas are insufficient to completely remove impurities and pesticide residues, and may damage the papaya skin, affecting the quality of the fruit wine and the fermentation effect.

Method used

A cleaning device that uses an aeration unit to generate bubbles for tumbling and cleaning, combined with a high-pressure spray head, uses bubbles to tumble the papayas and then washes them with high-pressure water to gently clean the surface of the papayas of impurities and pesticide residues.

Benefits of technology

It achieves non-destructive and efficient cleaning, removing impurities and pesticide residues from the surface of papayas, improving the quality of fruit wine and fermentation efficiency, and ensuring food safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a papaya cleaning device for papaya fruit wine production, which belongs to the technical field of fruit and vegetable cleaning and comprises a cleaning box body, a feeding plate is arranged on the left side of the cleaning box body, and a climbing discharging section which is obliquely arranged upwards is arranged on the right side of the cleaning box body; an aeration device is laid at the inner bottom of the cleaning box body, a transportation device is arranged above the aeration device, the transportation device is arranged on a transportation device mounting frame, a plurality of hinge seats are arranged at the upper end of the transportation device mounting frame, the hinge seats are hinged to the telescopic ends of air cylinders, and the fixed ends of the air cylinders are arranged on the upper end face of the cleaning box body; a spraying pipe mounting frame is arranged above the cleaning box body, a spraying pipe is arranged on the spraying pipe mounting frame, and a spraying head is arranged at the lower end of the spraying pipe. According to the papaya cleaning device, impact force on papayas is soft in the cleaning process, mechanical damage to the papayas is avoided, impurities on the surfaces of the papayas can be effectively removed, the cleaning effect is good, and the papaya cleaning device is easy to install and operate, convenient to maintain and low in energy consumption.
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Description

Technical Field

[0001] This utility model relates to the field of fruit and vegetable cleaning technology, and in particular to a papaya cleaning device for papaya wine production. Background Technology

[0002] In papaya wine production, cleaning papayas serves several important purposes, primarily including ensuring raw material quality, enhancing the wine's flavor, guaranteeing fermentation effectiveness, and ensuring food safety. These are detailed below:

[0003] 1) Ensure raw material quality. Remove impurities: During harvesting, transportation, and storage, papayas may accumulate dust, dirt, leaves, and other impurities on their surface. Washing removes these impurities, keeping the papaya raw materials used in fruit wine production pure and preventing impurities from entering subsequent production stages and affecting the quality and appearance of the fruit wine.

[0004] Removing microorganisms: Papaya surfaces may harbor various microorganisms, such as bacteria, mold, and yeast. While some natural yeasts may play a role in fermentation, an excessive amount of unwanted microorganisms can lead to spoilage, affecting the fermentation process and the final quality of the fruit wine. Washing reduces the number of microorganisms, creating a relatively clean environment for subsequent fermentation.

[0005] 2) Enhance the flavor of fruit wine. Remove off-odors: Papaya may absorb odors from the surrounding environment or have a natural, slightly astringent taste. Washing can reduce these odors to some extent, making the fruit wine taste purer and fresher, and preventing off-odors from seeping into the wine during fermentation and affecting its flavor.

[0006] Reduce undesirable components: Papaya peel may contain some bitter substances or components that are not good for the taste. Washing can partially dissolve these components in water and remove them, thereby improving the taste and flavor of the fruit wine.

[0007] 3) Ensure fermentation effect. Facilitates enzymatic hydrolysis and fermentation: The surface of the papaya is cleaner after washing, allowing for more thorough contact between enzymes and papaya pulp during subsequent processes such as crushing and juicing. This promotes enzymatic hydrolysis, allowing for better release of sugars and other nutrients from the papaya, providing sufficient substrate for yeast fermentation, thereby improving fermentation efficiency and alcohol content.

[0008] To avoid hindering fermentation: If there are too many impurities and microorganisms on the surface of the papaya, they may consume nutrients during the fermentation process or produce substances that inhibit yeast growth and fermentation, leading to incomplete fermentation or even failure. Cleaning can effectively avoid these problems and ensure the smooth progress of the fermentation process.

[0009] 4) Ensuring food safety. Removing pesticide residues: Pesticides may be used to control pests and diseases during papaya cultivation. Washing can remove most of the pesticide residues on the surface of the papaya, reducing the pesticide content in the fruit wine, meeting food safety standards, and protecting consumers' health.

[0010] Preventing the accumulation of harmful substances: Dust, dirt and other impurities may contain heavy metals, pollutants and other harmful substances. Cleaning can remove these substances and prevent them from accumulating during the fruit wine production process, thus ensuring the safety of the fruit wine.

[0011] Therefore, cleaning papayas is very important. However, current papaya cleaning methods mostly use spray cleaning, bubble cleaning, or brush cleaning. However, brush cleaning can easily damage the skin, and spray cleaning or bubble cleaning alone is not thorough enough. Based on this, this utility model proposes a papaya cleaning device for papaya wine production. Utility Model Content

[0012] The purpose of this invention is to provide a papaya cleaning device for papaya wine production, thereby solving the aforementioned problems.

[0013] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0014] This utility model discloses a papaya washing device for papaya wine production, comprising a washing chamber, a feeding plate on the left side of the washing chamber, and an upwardly inclined climbing discharge section on the right side; an aeration device is laid at the bottom of the washing chamber, and a conveying device is arranged above the aeration device, which is mounted on a conveying device mounting frame. Several hinge seats are provided at the upper end of the conveying device mounting frame, and the hinge seats are hinged to the telescopic ends of cylinders. The fixed end of the cylinder is located on the upper surface of the washing chamber; a spray pipe mounting frame is provided above the washing chamber, and spray pipes are mounted on the spray pipe mounting frame, with spray heads at the lower ends of the spray pipes; drain pipe two and drain pipe one are symmetrically arranged at the bottom of the left and right side walls of the washing chamber.

[0015] Furthermore, the aeration device includes an aeration pipe with air outlets evenly spaced on it, and the aeration device is connected to an air bag located outside the cleaning tank via an air inlet.

[0016] Furthermore, the transport device includes symmetrically arranged chains, which are driven to rotate by a number of sprockets. The sprockets are connected to a drive shaft, one of which is connected to a drive device. The chains are connected together by a number of equidistant transport rods, which form a ring structure. A number of baffles are equidistantly arranged on the transport rods.

[0017] Furthermore, a limiting block is provided on the inner wall of the cleaning box to restrict the vertical movement of the transport device mounting frame.

[0018] Furthermore, the outer side wall of the transport device mounting frame is provided with a limiting groove that cooperates with the limiting block.

[0019] Furthermore, the spray pipe is connected to an external clean water source through its inlet.

[0020] Furthermore, a water inlet pipe is provided on the upper part of the side wall of the cleaning tank.

[0021] Compared with the prior art, the beneficial technical effects of this utility model are as follows:

[0022] This utility model of a papaya washing device for papaya wine production first generates a large number of bubbles through an aeration device. As the bubbles rise in the water, they cause the papayas to tumble, ensuring that all surfaces of the papayas come into full contact with the water, thereby washing away surface dirt, impurities, and pesticide residues. This washing process is relatively gentle and will not damage the papayas. Next, by activating a cylinder, a transport device holding the papayas is lifted to the upper part of the water surface. Multiple spray heads spray high-pressure water onto the papayas. The water pressure can wash away most of the impurities on the papaya surface. The water pressure can also be adjusted according to the cleanliness of the papayas, which not only improves the washing efficiency but also ensures the washing quality. Finally, the transport device is activated to transport the washed papayas to the climbing discharge section for discharge.

[0023] In summary, the papaya cleaning device for papaya wine production of this utility model has a gentle impact on the papaya during the cleaning process, which will not cause mechanical damage to the papaya. It can effectively remove impurities from the surface of the papaya, with good cleaning effect. It is also simple to install, easy to operate, convenient to maintain, and has low energy consumption. Attached Figure Description

[0024] The present invention will be further described below with reference to the accompanying drawings.

[0025] Figure 1 This is a front view of the papaya washing device for papaya fruit wine production according to this utility model;

[0026] Figure 2 This is a partial structural diagram of the papaya washing device for papaya fruit wine production according to this utility model;

[0027] Figure 3 This is a magnified view of a portion of the aeration device;

[0028] Figure 4 Front view of the mounting frame for the transport device;

[0029] Figure 5 This is a schematic diagram of a partial structure of the transportation device;

[0030] Explanation of reference numerals in the attached drawings: 1. Cleaning box; 2. Feed plate; 3. Climbing discharge section; 4. Drive unit; 5. Spray pipe mounting bracket; 6. Spray pipe inlet; 7. Cylinder; 8. Air inlet; 9. Drain pipe one; 10. Drain pipe two; 11. Transport device mounting bracket; 12. Transport device; 13. Hinge seat; 14. Water inlet pipe; 15. Spray pipe; 16. Spray head; 17. Aeration device; 1201. Chain; 1202. Transport rod; 1203. Baffle; 1204. Drive shaft. Detailed Implementation

[0031] like Figure 1-5 As shown, a papaya washing device for papaya wine production includes a washing chamber 1. A feed plate 2 is installed on the left side of the washing chamber 1, and an upwardly inclined discharge section 3 is installed on the right side. An aeration device 17 is laid at the bottom of the inner side of the washing chamber 1. The aeration device 17 includes an aeration pipe with air outlets evenly spaced on the aeration pipe. The aeration device 17 is connected to an air bag located outside the washing chamber 1 through an air inlet 8.

[0032] A conveying device 12 is installed above the aeration device 17. The conveying device 12 is mounted on the conveying device mounting frame 11. The conveying device 12 includes symmetrically installed chains 1201. The chains 1201 are driven to rotate by several sprockets. There are at least three sets of sprockets, two of which are symmetrically arranged at the bottom of the washing tank 1, and the other set is located at the top of the climbing discharge section 3, ensuring that the chains 1201 can make turns during transport. The sprockets are connected to drive shafts 1204, one of which is connected to a drive device 4, which is a geared motor. The chains 1201 are connected together by several equidistantly distributed conveying rods 1202. The conveying rods 1202 form a ring structure. Several baffles 1203 are equidistantly installed on the conveying rods 1202. The baffles 1203 are used to support the papayas during transport, preventing them from falling when transported to the climbing discharge section 3.

[0033] The upper end of the transport device mounting frame 11 is equipped with several hinge seats 13, which are hinged to the telescopic ends of the cylinder 7. The fixed end of the cylinder 7 is mounted on the upper surface of the cleaning chamber 1. A limiting block is installed on the inner wall of the cleaning chamber 1 to restrict the vertical movement of the transport device mounting frame 11, and a limiting groove that mates with the limiting block is installed on the outer wall of the transport device mounting frame 11. When the cylinder 7 is activated, the telescopic end drives the transport device mounting frame 11 to move vertically, thereby enabling the papaya to undergo either bubble cleaning in water or spray cleaning after rising.

[0034] A spray pipe mounting bracket 5 is installed on the top of the cleaning tank 1. A spray pipe 15 is installed on the spray pipe mounting bracket 5, and a spray head 16 is installed at the lower end of the spray pipe 15. The spray pipe 15 is connected to an external cleaning water source through a spray pipe inlet 6. A solenoid valve and a pressure regulating valve are installed on the spray pipe inlet 6.

[0035] Drain pipe 2 10 and drain pipe 1 9 are symmetrically installed at the bottom of the left and right side walls of the cleaning tank 1, and water inlet pipe 14 is installed at the upper part of the side wall of the cleaning tank 1.

[0036] The operation process of this utility model is as follows:

[0037] First, cleaning water is introduced into the cleaning tank 1 through the water inlet pipe 14. Then, the papaya is placed on the transport device 12, and the aeration device 17 is activated. As the bubbles rise in the water, they cause the papaya to tumble, ensuring that all surfaces of the papaya are in full contact with the water, thereby washing away surface dirt, impurities, and pesticide residues. Next, the aeration device 17 is turned off, and the cylinder 7 is activated. The cylinder 7 moves the transport device 12 upward, taking the papaya off the water surface, and the spray head 16 is activated. The spray head 16 sprays high-pressure water onto the papaya. The water pressure can wash away impurities on the surface of the papaya, and the water pressure can be adjusted according to the cleanliness of the papaya, which not only improves cleaning efficiency but also ensures cleaning quality. Finally, the spray head 16 is turned off, and the cleaned papaya is transported from the cleaning tank 1 to the climbing discharge section 3 by the transport device 12, entering the next processing step.

[0038] The embodiments described above are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.

Claims

1. A papaya washing device for papaya fruit wine production, characterized in that: The utility model provides a kind of cleaning device, including cleaning box (1), the left side of the cleaning box (1) is provided with feed plate (2), and the right side is provided with the upwardly inclined setting of climbing discharge section (3);The inner bottom of the cleaning box (1) is paved with aeration device (17), and the upper portion of the aeration device (17) is provided with transport device (12), and the transport device (12) is arranged on transport device mounting bracket (11), and the upper end of the transport device mounting bracket (11) is provided with a plurality of hinged seats (13), and the telescopic end of the hinged seat (13) is hingedly connected with the cylinder (7), and the fixed end of the cylinder (7) is arranged on the upper end surface of the cleaning box (1);The upper portion of the cleaning box (1) is provided with spray pipe mounting bracket (5), and the spray pipe mounting bracket (5) is provided with spray pipe (15), and the lower end of the spray pipe (15) is provided with spray head (16);The left and right side wall bottom position of the cleaning box (1) is symmetrically provided with drain pipe two (10) and drain pipe one (9).

2. The device for washing of papaya for production of papaya wine according to claim 1, characterized in that: The aeration device (17) includes an aeration pipe, and a plurality of air outlets are equidistantly arranged on the aeration pipe.

3. The device for washing of papaya for production of papaya wine according to claim 1, characterized in that: The transport device (12) includes symmetrically arranged chains (1201), and the chains (1201) are driven to rotate by a plurality of chain wheels connected to transmission shafts (1204), wherein one of the transmission shafts (1204) is connected to a driving device (4).

4. The device for washing of papaya for production of papaya wine according to claim 1, characterized in that: The inner side wall of the cleaning box (1) is provided with a limiting block for limiting the up-and-down movement of the transport device mounting bracket (11).

5. The device for washing of papaya for production of papaya wine according to claim 4, characterized in that: The outer side wall of the transport device mounting bracket (11) is provided with a limiting groove matched with the limiting block.

6. The device for washing of papaya for production of papaya wine according to claim 1, characterized in that: The spray pipe (15) is connected to an external cleaning water source through a spray pipe inlet (6).

7. The device for washing of papaya for production of papaya wine according to claim 1, characterized in that: The sidewall of the cleaning box (1) is provided with a water inlet pipe (14) at the upper position.