Powder mass homogenizing bin
By using a high-pressure gas guide hood and an inverted cone hood structure for the powder homogenization chamber, the problems of high energy consumption and uneven homogenization in existing technologies have been solved, achieving efficient and low-energy powder homogenization and improving product quality consistency.
Patent Information
- Application Number
- CN202423284110.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing technologies consume a lot of energy during the powder homogenization process, have poor homogenization quality, and have dead zones, resulting in inconsistent quality of products of the same specifications and affecting the performance.
High-pressure gas is used through a guide hood and an inverted cone hood structure to achieve uniform mixing of powder using the jet suction principle. Combined with a central tube and a high-pressure gas source, energy consumption is reduced and homogenization efficiency is improved.
It achieves efficient and low-energy powder homogenization, with good quality consistency, improved product performance, and reduced transformation costs.
Smart Images

Figure CN223760871U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a powder quality homogenization bin, which belongs to the technical field of chemical production, specifically to the quality homogenization of finished powder products. Background Technology
[0002] In addition to having certain requirements for product quality, chemical companies also require that the quality of products of the same specification be averaged so that customers who purchase the products can formulate usage standards based on product quality.
[0003] For example, gypsum powder is quite sensitive to temperature during use, so the quality of gypsum powder plays a decisive role in the initial setting time. If gypsum powder products of the same specification are of inconsistent quality, it will lead to deviations in the effect of use.
[0004] Therefore, before powdered materials leave the factory, products of the same specification are mixed and homogenized to ensure a high degree of consistency in product quality. Currently, the method used is generally to feed the material into a silo and mix it by stirring. However, this homogenization method requires a stirring shaft and a high-power motor, which is extremely energy-intensive. Furthermore, during the stirring process, some areas within the silo cannot be stirred, resulting in many dead zones and affecting the homogenization quality. Utility Model Content
[0005] To address one of the aforementioned technical deficiencies, this utility model provides a powder quality homogenization bin that offers high homogenization quality, high efficiency, low energy consumption, and low modification cost.
[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: a powder quality homogenization bin, including a mixing bin, a discharge pipe, a discharge valve, a high-pressure air pipe, a guide hood, an inverted cone hood, a central pipe, and a high-pressure air source. The mixing bin is fixedly installed on the ground by a frame. The top of the mixing bin is provided with a bin cover and a material inlet on the bin cover. The bottom of the mixing bin is funnel-shaped and a discharge pipe is fixedly installed at the bottom end. A discharge valve is installed on the discharge pipe. The central pipe is a hollow tubular structure with open top and bottom ends. The top end of the central pipe is connected to the inner top surface of the bin cover through a top fixing component. An inverted cone hood is fixedly connected to the bottom end of the central pipe. The wall is fixedly connected to the inner wall of the bottom of the mixing silo by multiple first connecting plates. A guide hood is set directly below the inverted cone hood. The guide hood is a hollow cylindrical structure that is narrow at the top and wide at the bottom and open at both ends. The upper part of the outer wall of the guide hood is fixedly connected to the corresponding first connecting plate above by multiple second connecting plates. The lower part of the outer wall of the guide hood is fixedly connected to the outer wall of one end of the high-pressure air pipe by multiple third connecting plates. The other end of the high-pressure air pipe extends out of the mixing silo and is connected to the high-pressure air source. The airflow direction of the high-pressure air pipe corresponds to the bottom inlet of the guide hood, and the top outlet of the guide hood corresponds to the bottom inlet of the inverted cone hood. The silo cover is also provided with a pressure discharge port and a dust collector is connected to the pressure discharge port.
[0007] The lower part of the mixing silo is fixedly connected to the frame body via a high-pressure bearing frame. The outer wall of the central tube is fixedly connected to the high-pressure bearing frame via multiple sets of radially arranged tension steel ropes. Each set of tension steel ropes includes multiple steel ropes that are radially connected to the outer wall of the central tube. The other end of the steel rope is tightened and connected to the high-pressure bearing frame.
[0008] The powder homogenization bin provided by this utility model can efficiently homogenize and mix a large amount of powder, with high homogenization quality, high efficiency, low energy consumption, and low modification cost.
[0009] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of this invention may be realized and obtained by way of what is pointed out in the written description, claims, and drawings. Attached Figure Description
[0010] The accompanying drawings, which are included to provide a further understanding of the present invention and constitute a part of this invention, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:
[0011] Figure 1 This is a schematic diagram of the structure of this utility model;
[0012] Figure 2 This is a schematic diagram of the installation structure of the inverted cone cover, the guide cover, and the high-pressure air pipe in this utility model. Detailed Implementation
[0013] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below in conjunction with the embodiments of this utility model. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0014] like Figure 1-2As shown, this utility model discloses a powder homogenization silo, comprising a mixing silo 1, a discharge pipe 2, a discharge valve 3, a high-pressure air pipe 4, a guide hood 5, an inverted cone hood 6, a central pipe 7, and a high-pressure air source 8. The mixing silo 1 is fixedly installed on the ground via a frame 9. The top of the mixing silo 1 is provided with a silo cover 10, and the silo cover 10 has a material inlet. The bottom of the mixing silo 1 is funnel-shaped, and the discharge pipe 2 is fixedly installed at the bottom end. The discharge valve 3 is installed on the discharge pipe 2. The central pipe 7 is a hollow tubular structure with open top and bottom ends. The top end of the central pipe 7 is connected to the inner top surface of the silo cover 10 via a top fixing member 11. In implementation, the fixing member 11 is fixed to the top end of the central pipe but does not block the top outlet of the central pipe 7. The connection between the top fixing member 11 and the central pipe 7 is also through multiple plates to leave gaps for airflow to carry the powder. The bottom end of the central pipe 7 is fixedly connected to the inverted cone hood 6, and the outer wall of the inverted cone hood 6... Multiple first connecting plates 12 are fixedly connected to the bottom inner wall of the mixing silo 1. The top fixing member 11 and multiple first connecting plates 12 realize the suspension and fixation of the central tube 7 in the center of the mixing silo 1. A guide hood 5 is set directly below the inverted cone cover 6. The guide hood 5 is a hollow cylindrical structure that is narrow at the top and wide at the bottom and open at the top and bottom. The upper part of the outer wall of the guide hood 5 is fixedly connected to the corresponding first connecting plate 12 above it through multiple second connecting plates 13. The lower part of the outer wall of the guide hood 5 is fixedly connected to the outer wall of one end of the high pressure air pipe 4 through multiple third connecting plates 14. The other end of the high pressure air pipe 4 extends out of the mixing silo 1 and is connected to the high pressure air source 8. The airflow direction of the high pressure air pipe 4 corresponds to the bottom inlet of the guide hood 5, and the top outlet of the guide hood 5 corresponds to the bottom inlet of the inverted cone cover. The silo cover 10 is also provided with a pressure discharge port and a dust collector is connected to the pressure discharge port. The dust collector is used to collect and recover the powder carried by the airflow when the pressure is discharged inside the mixing silo 1.
[0015] The lower part of the mixing silo 1 is fixedly connected to the frame 9 via a high-pressure bearing frame 15. The outer wall of the central tube 7 is fixedly connected to the high-pressure bearing frame 15 via multiple radially arranged sets of tension steel ropes 16. Each set of tension steel ropes 16 includes multiple steel ropes radially connected to the outer wall of the central tube 7, and the other end of each steel rope is tensioned and connected to the high-pressure bearing frame 15. In actual installation, the connection method of the tension steel ropes 16 can be adjusted according to the actual situation, such as... Figure 1 The mixing silo 1 shown has a separate design, with a circular upper silo and a funnel-shaped lower silo. The bottom of the circular silo is fixedly and sealed to the high-pressure frame 15, and the top of the funnel-shaped silo is also fixedly and sealed to the high-pressure frame 15, thus forming a complete mixing silo 1. The tension steel cable 16 can be directly fixedly connected to the high-pressure frame 15. Alternatively, depending on installation requirements, a steel cable connecting plate can be installed on the high-pressure frame 15. The steel cable connecting plate penetrates the silo body of the mixing silo 1 and is installed inside it, with the penetration opening sealed with a sealant. The tension steel cable 16 can be connected to the steel cable connecting plate.
[0016] Working process and principle: First, the powder to be homogenized is put into the mixing bin 1 through the inlet on the bin cover 10. The powder forms an angle of repose below the inverted cone 6 (which reduces the thickness of the powder impacted by the airflow to a certain extent, thereby reducing the airflow pressure). The high-pressure air source 8 delivers high-pressure gas to the high-pressure air pipe 4. The high-pressure gas is sprayed at high speed from the high-pressure air pipe 4 into the guide shroud 5, creating a negative pressure outside the guide shroud 5. Using the principle of jet suction, the powder around the bottom of the guide shroud 5 is sucked into the guide shroud 5. The high-pressure gas carrying the powder is sprayed into the inverted cone 6 through the guide shroud 5, and carries a large amount of powder above the guide shroud 5 into the central pipe 7. The powder rises continuously along the central pipe to its top and is then sprayed out. Without subsequent air pressure, the powder is sprayed into the mixing bin 1 in a parabolic manner. In this process, the powder is continuously and efficiently homogenized.
[0017] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0018] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0019] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0020] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the present invention.
[0021] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A powder mass homogenization bin characterized by: Including mixing bin (1), discharge pipe (2), discharge valve (3), high pressure gas pipe (4), flow guide cover (5), inverted cone cover (6), center tube (7) and high pressure gas source (8), the mixing bin (1) is fixedly installed on the ground through the frame (9), the top of the mixing bin (1) is provided with a bin cover (10), and the bin cover (10) is provided with a feeding port, the bottom of the mixing bin (1) is funnel-shaped, and the discharge pipe (2) is fixedly installed at the bottom end, the discharge pipe (2) is provided with a discharge valve (3), the center tube (7) is a hollow tubular structure with open top and bottom, the top of the tube body of the center tube (7) is connected with the inner top surface of the bin cover (10) through the top fixing piece (11), the bottom end of the center tube (7) is fixedly connected with the inverted cone cover (6), the outer wall of the inverted cone cover (6) is fixedly connected with the inner wall of the bottom of the mixing bin (1) through a plurality of first connecting plates (12), the flow guide cover (5) is arranged below the inverted cone cover (6), the flow guide cover (5) is a hollow cylinder structure with narrow upper part and wide lower part and open top and bottom, the outer wall of the flow guide cover (5) is fixedly connected with the corresponding first connecting plate (12) on the upper side through a plurality of second connecting plates (13), the outer wall of the flow guide cover (5) is fixedly connected with the outer wall of the one end pipe of the high pressure gas pipe (4) through a plurality of third connecting plates (14), the other end of the high pressure gas pipe (4) extends out of the mixing bin (1) and is connected with the high pressure gas source (8), the airflow ejection direction of the high pressure gas pipe (4) corresponds to the bottom end inlet of the flow guide cover (5), the top end outlet of the flow guide cover (5) corresponds to the bottom end inlet of the inverted cone cover, the bin cover (10) is further provided with a pressure discharge port, and a dust collector is connected to the pressure discharge port.
2. A powder mass homogenizing bin according to claim 1, characterized in that: The lower part of the mixing bin (1) is fixedly connected with the frame (9) through the high pressure bearing frame (15), the outer wall of the center tube (7) is fixedly connected with the high pressure bearing frame (15) through a plurality of groups of radial tension steel ropes (16), each group of tension steel ropes (16) comprises a plurality of steel ropes connected in a radial manner on the outer wall of the center tube (7), the other end of the steel rope is tensioned and connected to the high pressure bearing frame (15).