Reaction kettle capable of realizing pressurization control
By introducing a pressure reducing valve and a high-precision pressure gauge into the pressurization equipment, combined with an electric ball valve and a blade system, the problem of improper pressure control in the existing technology has been solved, achieving stable control of the pressure inside the reactor and accuracy of test data, thereby improving operational efficiency and safety.
Patent Information
- Application Number
- CN202520093908.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-01-15
AI Technical Summary
Existing booster equipment suffers from improper pressure control during operation, resulting in poor accuracy of experimental results. Furthermore, it lacks high-precision monitoring and control methods, making operation cumbersome and inefficient.
The pressure is monitored in real time using a pressure reducing valve and a high-precision pressure gauge. Combined with an electric ball valve and a motor-driven rotary blade system, it achieves precise control of the pressure inside the reactor. Real-time monitoring and historical data analysis are provided through a control touch screen.
Stable pressure control within the reactor was achieved, ensuring the accuracy of test data and ease of operation, preventing overpressure or underpressure, and improving testing efficiency and safety.
Smart Images

Figure CN223760999U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pressurization, specifically a reaction vessel for achieving pressurization control. Background Technology
[0002] A booster fan interlock control system is a device that can boost raw gas from a low pressure to a very high pressure. It is widely used in various applications requiring high-pressure gas, such as high-pressure gas sealing tests on pipe fittings, high-pressure hoses, valves, and pressure vessels.
[0003] Current booster equipment may affect the accuracy of experimental results due to improper pressure control during operation. It usually requires manual pressure adjustment and monitoring, which is cumbersome and inefficient. Due to the lack of high-precision monitoring and control methods, it is often difficult to achieve accurate and rapid pressure control. Utility Model Content
[0004] To overcome the above-mentioned shortcomings, this utility model provides a reaction vessel for achieving pressurization control.
[0005] The technical solution adopted by this utility model is as follows:
[0006] A pressure-boosting control reactor includes a booster pump. The input end of the booster pump is fixedly connected to one end of pipeline one and pipeline two. The other ends of pipeline one and pipeline two are respectively connected to raw material gas and compressed air. From their outer ends to the end near the booster pump, pipeline one and pipeline two are sequentially equipped with a filter, a pressure reducing valve, a pressure gauge one, an electric ball valve, and a check valve, with the check valve facing towards the end near the booster pump. The two ends of the two filters are respectively connected to pipeline one and pipeline two. The two pressure gauges one are respectively connected to pipeline one and pipeline two. The reactor is located outside the booster pump. The output end of the booster pump and the top of the reactor are respectively fixedly connected to the two ends of pipeline three. Pipeline three is connected to the inner... The reactor is connected to the outside. An electric ball valve is installed in the middle of pipeline three. A motor is fixedly installed on the top of the reactor. The bottom end of the motor's output shaft is fixedly connected to a rotating shaft. The rotating shaft passes through the center of the top of the reactor and is rotatably connected to the top of the reactor. A blade is fixedly connected to the outer wall of the bottom end of the rotating shaft. The blade is located inside the reactor. An unloading valve, a display instrument, and a pressure gauge are fixedly installed on the top of the reactor. All of these components are connected to the inside of the reactor. A control touch screen is fixedly installed on the outer wall of the reactor. One end of pipeline four is fixedly connected to the top of the reactor. Pipeline four connects to the inside of the reactor, and the other end of pipeline four leads to the outside. An electric ball valve is installed in the middle of pipeline four.
[0007] The control touch screen is electrically connected to the booster pump, pressure gauge 1, electric ball valve 1, electric ball valve 2, motor, pressure gauge 2, and electric ball valve 3.
[0008] A needle valve is fixedly connected to the bottom of the reactor.
[0009] The beneficial effects of this utility model are:
[0010] This invention ensures stable and safe air pressure entering the booster pump through real-time monitoring of the pressure reducing valve and pressure gauge one. Pressure gauge two on the testing equipment is interlocked with electric ball valve two at the outlet of the booster pump to ensure stable pressure inside the reactor. When the pressure is lower or higher than the set value, electric ball valve two automatically opens or closes to prevent overpressure or insufficient pressure, thus quickly achieving pressure control.
[0011] The system uses high-precision pressure gauges, display instruments, and valves for testing to ensure the accuracy of test data. The control touch screen provides real-time monitoring and historical curve displays, facilitating data analysis for users. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of this utility model.
[0013] The specific reference numerals in all the attached drawings are as follows: 1. Booster pump; 2. Pipeline 1; 3. Pipeline 2; 4. Filter; 5. Pressure reducing valve; 6. Pressure gauge 1; 7. Electric ball valve 1; 8. Check valve; 9. Reactor; 10. Pipeline 3; 11. Electric ball valve 2; 12. Motor; 13. Shaft; 14. Blade; 15. Unloading valve; 16. Display instrument; 17. Pressure gauge 2; 18. Control touch screen; 19. Needle valve; 20. Pipeline 4; 21. Electric ball valve 3. Detailed Implementation
[0014] like Figure 1As shown: A reactor for achieving pressurization control includes a booster pump 1. The input end of the booster pump 1 is fixedly connected to one end of pipe 2 and pipe 3. The other ends of pipe 2 and pipe 3 are respectively connected to raw material gas and compressed air. A filter 4, a pressure reducing valve 5, a pressure gauge 6, an electric ball valve 7, and a check valve 8 are sequentially installed on pipes 2 and 3 from their outer ends to the end near the booster pump 1. The check valve 8 faces the end near the booster pump 1. The two ends of the two filters 4 are respectively connected to pipe 2 and pipe 3. The two pressure gauges 6 are respectively connected to pipe 2 and pipe 3. A reactor 9 is located outside the booster pump 1. The output end of the booster pump 1 and the top of the reactor 9 are respectively fixedly connected to the two ends of pipe 10. Pipe 10 is connected to the interior of the reactor 9. An electric ball valve 11 is installed in the middle of the reactor 9. A motor 12 is fixedly installed on the top of the reactor 9. The bottom end of the output shaft of the motor 12 is fixedly connected to a rotating shaft 13. The rotating shaft 13 passes through the center of the top of the reactor 9 and is rotatably connected to the top of the reactor 9. A blade 14 is fixedly connected to the outer wall of the bottom end of the rotating shaft 13. The blade 14 is located inside the reactor 9. An unloading valve 15, a display instrument 16, and a pressure gauge 17 are fixedly installed on the top of the reactor 9. The unloading valve 15, the display instrument 16, and the pressure gauge 17 are all connected to the inside of the reactor 9. A control touch screen 18 is fixedly installed on the outer wall of the reactor 9. One end of a pipe 20 is fixedly connected to the top of the reactor 9. The pipe 20 connects to the inside of the reactor 9, and the other end of the pipe 20 leads to the outside. An electric ball valve 21 is installed in the middle of the pipe 20.
[0015] The control touch screen 18 is electrically connected to the booster pump 1, pressure gauge 6, electric ball valve 7, electric ball valve 11, motor 12, pressure gauge 17, and electric ball valve 21.
[0016] The bottom of the reactor 9 is fixedly connected to the needle valve 19.
[0017] One-way valve 8 allows gas to flow from the raw material gas and compressed air into the interior of reactor 9.
[0018] When the system is started, the raw material gas enters through pipeline 2, and the compressed air enters through pipeline 3. Before entering the booster pump 1, both of them pass through filter 4 to filter impurities, and then the pressure is controlled by pressure reducing valve 5 to ensure that the air pressure entering the booster pump 1 is stable and meets safety requirements. Pressure gauge 6 is installed on pipeline 2 and pipeline 3 respectively to monitor the pressure of raw material gas and compressed air in real time.
[0019] After the raw material gas and compressed air enter the booster pump 1, the booster pump 1 starts to work, using compressed air as a power source to boost the raw material gas. The boosted gas enters the reactor 9 through pipeline 3 10. The electric ball valve 2 11 on pipeline 3 10 is used to control the flow of gas.
[0020] Motor 12 drives shaft 13 and blades 14 to rotate inside reactor 9 for stirring or mixing. The pressure inside reactor 9 is monitored in real time by pressure gauge 17, which is interlocked with electric ball valve 11 at the outlet of booster pump 1.
[0021] When the pressure inside reactor 9 is lower than the set value, electric ball valve 211 opens to allow more pressurized gas to enter. When the pressure gauge 217 shows a pressure exceeding the set value, electric ball valve 211 closes to prevent overpressure.
[0022] After the test is completed, the unloading valve 15 is used to release the pressure inside the reactor 9, the needle valve 19 at the bottom of the reactor 9 can be used to discharge residual gas or liquid, and the pipeline 20 and the electric ball valve 21 are used to safely discharge the gas inside the reactor 9 to the outside.
[0023] The control touch screen 18 is used to monitor various parameters of the system in real time, including pressure and temperature. It has the function of exporting test data, recording and analyzing historical curves, and the system has the functions of overpressure alarm and overpressure shut-off of intake valve to ensure the safety of the test process.
[0024] This utility model only protects the mechanical parts; the functions implemented by the software control part are not within the scope of protection of this utility model.
Claims
1. A reaction vessel implementing pressure boost control, characterized by, The utility model provides a kind of pressure booster pump and reaction kettle, including pressure booster pump (1), the input end of pressure booster pump (1) is fixed with the one end of pipeline one (2) and pipeline two (3), and the other end of pipeline one (2) and pipeline two (3) is connected with raw material gas and compressed air respectively, pipeline one (2) and pipeline two (3) are installed filter (4), pressure reducing valve (5), pressure gauge one (6), electric ball valve one (7) and check valve (8) from outer end to the one end close to pressure booster pump (1) in sequence, check valve (8) is towards the one end close to pressure booster pump (1), two ends of two filters (4) are communicated with pipeline one (2) and pipeline two (3) respectively, two pressure gauges one (6) are communicated with pipeline one (2) and pipeline two (3) respectively, the outside of pressure booster pump (1) has reaction kettle (9), the output end of pressure booster pump (1) and the top of reaction kettle (9) are fixed with the two ends of pipeline three (10) respectively, pipeline three (10) is communicated with the inside of reaction kettle (9), electric ball valve two (11) is installed in the middle of pipeline three (10), motor (12) is fixedly installed on the top of reaction kettle (9), the bottom end of the output shaft of motor (12) is fixedly connected with rotating shaft (13), rotating shaft (13) penetrates the top center of reaction kettle (9), and rotating shaft (13) is rotatably connected with the top of reaction kettle (9), and the bottom end outer wall of rotating shaft (13) is fixedly connected with blade (14), and blade (14) is located in reaction kettle (9), and unloading valve (15), display instrument (16) and pressure gauge two (17) are fixedly installed on the top of reaction kettle (9), and unloading valve (15), display instrument (16) and pressure gauge two (17) are communicated with the inside of reaction kettle (9), control touch screen (18) is fixedly installed on the outer wall of reaction kettle (9), one end of pipeline four (20) is fixedly connected with the top of reaction kettle (9), pipeline four (20) is communicated with the inside of reaction kettle (9), the other end of pipeline four (20) leads to outside, and electric ball valve three (21) is installed in the middle of pipeline four (20).
2. The reaction kettle of claim 1, wherein, Control touch screen (18) is electrically connected with pressure booster pump (1), pressure gauge one (6), electric ball valve one (7), electric ball valve two (11), motor (12), pressure gauge two (17) and electric ball valve three (21).
3. The reaction kettle of claim 1, wherein, The bottom of reaction kettle (9) is fixed with needle valve (19).