Dry grinding device suitable for alloy phase or alloy-containing material
By introducing a cooling zone and temperature sensor into the dry grinding device, combined with an automatic control system, the problem of material grinding caused by heat generation in the grinding bowl was solved, achieving efficient fine grinding and uniformity, and extending the device's operating time.
Patent Information
- Application Number
- CN202422396157.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-09-30
AI Technical Summary
Existing dry grinding mills tend to overheat when processing alloy phases or alloy-containing materials, preventing the material from being ground to a finer mesh than 100 mesh, resulting in a flaky structure. Furthermore, the operation is cumbersome and time-consuming.
A dry grinding device including a vibratory motor, a grinding bowl, and a cooling zone was designed. It is equipped with a temperature sensor and an automatic control system. It utilizes ice packs for cooling and maintains a seal through a gasket to achieve automated control and temperature monitoring, preventing the material from overheating.
It effectively avoids material overheating and agglomeration, and can grind material particles to 200-300 mesh, extending the continuous operation time of the device and improving operating efficiency and material uniformity.
Smart Images

Figure CN223761151U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metallurgical machinery, specifically to a dry grinding device suitable for alloy phases or alloy-containing materials. Background Technology
[0002] The statements in this section are merely to provide background information related to the technical solutions of this application to aid understanding, and do not necessarily constitute prior art for the technical solutions of this application.
[0003] In hydrometallurgical processes and chemical analysis, material particle size plays a crucial role in the depth of leaching and refining of valuable metals and the accuracy of analytical results. Therefore, materials must be ground to a specific particle size before pilot production or sample analysis. For brittle materials of varying hardness, dry grinding mills are used to finely grind the material for 1-3 minutes, typically resulting in a particle size of approximately 150-200 mesh, which generally meets the requirements for testing. However, after 2 hours of continuous operation, the temperature inside the grinding bowl rises significantly due to prolonged running, causing the finely ground material to clump together and accumulate. For alloy phase materials or materials containing alloy phases, due to their ductility, the grinding bowl of the dry grinding mill easily overheats. This overheating not only prevents the alloy phase or materials containing alloy phases from being ground to below 100 mesh but also easily forms sheet-like structures of varying sizes. This not only fails to meet the particle size requirements of subsequent processes but also damages the material's uniformity and even alters some of its properties, reducing the representativeness of the sample. At present, the only way to process this type of material with a certain degree of extensibility is to extend the intermittent working time and sieve and grind it multiple times after the mortar cools down. This operation is cumbersome, time-consuming and labor-intensive. Utility Model Content
[0004] To address the technical problems of existing equipment, a dry grinding apparatus suitable for alloy phases or alloy-containing materials is provided. The apparatus includes a vibrating motor and a grinding bowl. The grinding bowl comprises a bowl body, an upper pressure cap, a lower pressure cap, an internal grinding ring, a grinding ingot, a bowl base, a first cooling zone, and a second cooling zone. The lower pressure cap is located above the bowl body, and the upper pressure cap is located above the lower pressure cap. The upper and lower pressure caps are connected via a threaded interface. A cavity is formed between the upper and lower pressure caps, serving as the first cooling zone for holding ice packs. The internal grinding ring is disposed inside the bowl body, and the grinding ingot is disposed inside the internal grinding ring. The bowl base is located below the bowl body and is connected to the bowl body via a threaded interface. A cavity is formed between the bowl base and the bowl body, serving as the second cooling zone for holding ice packs.
[0005] In one embodiment, the dry grinding apparatus suitable for alloy phases or alloy-containing materials further includes a temperature sensor.
[0006] In one embodiment, the temperature sensor includes a first temperature sensor disposed in the first cooling zone and a second temperature sensor disposed in the second cooling zone.
[0007] In one embodiment, the temperature sensor is located near the grinding ring or the grinding ingot.
[0008] In one embodiment, the dry grinding apparatus suitable for alloy phases or alloy-containing materials further includes an automatic control system connected to the vibration motor and the temperature sensor for automating the grinding process.
[0009] In one embodiment, sealing gaskets are provided in the first cooling zone and the second cooling zone.
[0010] In one embodiment, the ice pack is one or more of a quick-freezing ice pack, a biological ice pack, and a water-filled ice pack.
[0011] In one embodiment, the bowl body is made of high manganese steel, high chromium steel, tungsten carbide, agate, zirconium oxide, or corundum.
[0012] The beneficial effects of this invention are as follows: This invention is applicable to various types of dry vibratory grinding mills, covering fields such as metallurgy, glass, graphite carbon, refractory materials, building materials, chemicals, ceramics, coal, mining, and testing and analysis. It is particularly suitable for powder preparation and powder tableting in X-ray fluorescence spectrometry. The dry grinding device of this invention can process alloy phases or materials containing alloy phases with a certain degree of ductility, effectively avoiding material overheating and agglomeration and the formation of alloy flakes. It can grind materials to a particle size of 200-300 mesh, while significantly extending the continuous operating time of the dry grinding device. Attached Figure Description
[0013] The embodiments of this utility model will be further described below with reference to the accompanying drawings, wherein:
[0014] Figure 1 A cross-sectional schematic diagram of a dry grinding apparatus suitable for alloy phases or alloy-containing materials according to one embodiment is shown;
[0015] Figure 2 A perspective view of a dry grinding apparatus suitable for alloy phases or alloy-containing materials, according to one embodiment, is shown.
[0016] The components include: 1. Grinding bowl body; 2. Upper pressure cover of the grinding bowl; 3. Lower pressure cover of the grinding bowl; 4. Internal grinding ring; 5. Grinding ingot; 6. Grinding bowl base; 7-1. First cooling zone; 7-2. Second cooling zone; 8. Threaded interface. Detailed Implementation
[0017] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the scope of the present utility model.
[0018] Figure 1 A cross-sectional schematic diagram of a dry grinding apparatus suitable for alloy phases or alloy-containing materials according to one embodiment is shown; Figure 2 A perspective view of a dry grinding apparatus suitable for alloy phases or alloy-containing materials according to one embodiment is shown. The dry grinding apparatus includes a vibratory motor (not shown) and a grinding bowl, the grinding bowl including a grinding bowl body 1, an upper grinding bowl cover 2, a lower grinding bowl cover 3, an internal grinding ring 4, a grinding ingot 5, a grinding bowl base 6, a first cooling zone 7-1, and a second cooling zone 7-2.
[0019] The lower pressure cap 3 of the grinding bowl is located above the grinding bowl body 1, and the upper pressure cap 2 of the grinding bowl is located above the lower pressure cap 3. The upper pressure cap 2 and the lower pressure cap 3 are connected by a threaded interface 8. A cavity is formed between the upper pressure cap 2 and the lower pressure cap 3, serving as the first cooling zone 7-1 for placing ice packs. The grinding inner ring 4 is disposed inside the grinding bowl body 1, and the grinding ingot 5 is disposed inside the grinding inner ring 4. The grinding bowl base 6 is located below the grinding bowl body 1, and the grinding bowl base 6 is connected to the grinding bowl body 1 by a threaded interface 8. A cavity is formed between the grinding bowl base 6 and the grinding bowl body 1, serving as the second cooling zone 7-2 for placing ice packs.
[0020] In one embodiment, the dry grinding apparatus suitable for alloy phases or alloy-containing materials further includes a temperature sensor. In one embodiment, the temperature sensor is respectively disposed within the first cooling zone 7-1 and the second cooling zone 7-2, for real-time monitoring of the temperature of the cooling zones, enabling timely replacement of ice packs when the temperature is too high, thus maintaining a stable grinding temperature environment. In another embodiment, the temperature sensor may be disposed near the grinding ring 4 or the grinding spindle 5 to monitor the operating temperature of the grinding ring 4 or the grinding spindle 5, thereby prompting for replacement of ice packs or suspension of operation when the temperature of the grinding ring 4 or the grinding spindle 5 is too high.
[0021] In one embodiment, the dry grinding apparatus suitable for alloy phases or alloy-containing materials further includes an automatic control system connected to the vibrating motor and the temperature sensor to automate the grinding process. For example, when the temperature sensor detects that the temperature of the cooling zone is too high, or when the operating temperature of the grinding ring 4 or the grinding ingot 5 is too high, the automatic control system can stop the operation of the vibrating motor.
[0022] In one embodiment, sealing gaskets are provided in the first cooling zone 7-1 and the second cooling zone 7-2 to ensure that the cooling zones maintain good sealing during the grinding process and prevent the generated condensate or water leaking out in case the ice pack breaks from seeping into the grinding area or other places.
[0023] In one embodiment, the material of the mortar can be selected from high manganese steel, high chromium steel, tungsten carbide, agate, zirconium oxide, corundum, etc.
[0024] Ice packs placed in the cooling area can be, for example, quick-freezing ice packs, biological ice packs, or water-filled ice packs. Ice packs can be reused multiple times; purchase only enough to replace them. The replacement frequency can be every 1-3 working days, depending on actual conditions. Increase the replacement frequency during hot summer months. The standard for ice pack replacement can be that the temperature of the grinding ring 4 and grinding disc 5 does not exceed room temperature.
[0025] Before grinding the material, rotate the lower cover 3 of the grinding bowl to open the first cooling zone 7-1, place a frozen ice pack, and rotate and tighten the lower cover 3 of the grinding bowl; rotate the base 6 of the grinding bowl to open the second cooling zone 7-2, place a frozen ice pack, and then rotate and tighten the base 6 of the grinding bowl. After confirming that the upper and lower cooling zones are tightly rotated, proceed with the regular grinding operation.
[0026] References to “various embodiments,” “some embodiments,” “one embodiment,” or “embodiment,” etc., in this document refer to a particular feature, structure, or property described in connection with said embodiment that is included in at least one embodiment. Therefore, the appearance of the phrases “in various embodiments,” “in some embodiments,” “in one embodiment,” or “in an embodiment,” etc., throughout this document does not necessarily refer to the same embodiment. Furthermore, a particular feature, structure, or property can be combined in any suitable manner in one or more embodiments. Therefore, a particular feature, structure, or property shown or described in connection with one embodiment can be combined, in whole or in part, with features, structures, or properties of one or more other embodiments without limitation, provided that such combination is not illogical or inoperable.
[0027] The foregoing description describes some exemplary embodiments of this utility model. It is understood that the above embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model. The features in these embodiments can be recombine in a suitable manner, and the resulting solutions are still within the scope of protection claimed by this utility model. Based on the above embodiments, all other embodiments obtained by those skilled in the art without inventive effort, that is, all modifications, equivalent substitutions, and improvements made within the spirit and principles of this application, fall within the scope of protection claimed by this utility model.
Claims
1. A dry grinding device suitable for use with alloy phases or alloy containing material, characterized in that, Comprise: a vibrating motor and a mortar, the mortar comprising a mortar body, a mortar upper gland, a mortar lower gland, a grinding built-in ring, a grinding ingot, a mortar base, a first cooling zone, a second cooling zone; wherein the mortar lower gland is located above the mortar body, the mortar upper gland is located above the mortar lower gland, the mortar upper gland and the mortar lower gland are connected through a threaded interface, a cavity is formed between the mortar upper gland and the mortar lower gland as the first cooling zone for placing an ice bag, the grinding built-in ring is arranged inside the mortar body, the grinding ingot is arranged inside the grinding built-in ring, the mortar base is located below the mortar body, the mortar base and the mortar body are connected through a threaded interface, a cavity is formed between the mortar base and the mortar body as the second cooling zone for placing an ice bag.
2. Dry grinding device suitable for alloy phases or alloy-containing materials according to claim 1, characterized in that Further comprising a temperature sensor.
3. Dry grinding device suitable for alloy phases or alloy-containing materials according to claim 2, characterized in that The temperature sensor comprises a first temperature sensor arranged in the first cooling zone and a second temperature sensor arranged in the second cooling zone.
4. Dry grinding device suitable for alloy phases or alloy-containing materials according to claim 2, characterized in that The temperature sensor is arranged near the grinding built-in ring or the grinding ingot.
5. A dry grinding device suitable for alloy phases or alloy-containing materials according to claim 2, characterized in that, Further comprising an automatic control system connected with the vibrating motor and the temperature sensor for realizing automatic control of the grinding process.
6. A dry grinding device suitable for alloy phase or alloy containing material according to claim 1, characterized in that, A sealing gasket is arranged in the first cooling zone and the second cooling zone.
7. A dry grinding device suitable for alloy phase or alloy containing material according to claim 1, characterized in that, The ice bag is one or more of a quick-frozen ice bag, a biological ice bag, and a water-filled ice bag.
8. A dry grinding device suitable for alloy phase or alloy containing material according to claim 1, characterized in that, The mortar body is made of high manganese steel, high chromium steel, tungsten carbide, agate, zirconia, or corundum.