Alpha-type gypsum cleaning and purifying device

Abstract

The utility model relates to the field of gypsum cleaning and purifying devices, and particularly provides an alpha-type gypsum cleaning and purifying device structure. The ultrasonic cleaning device comprises a cleaning device, the cleaning device comprises a rack, a transmission chain belt is arranged on the lower portion of the interior of the rack, a dispersing mechanism, a lead screw base and an ultrasonic transducer are detachably connected, connection is firm, and replacement and maintenance are convenient; the ultrasonic transducer can convert electric energy into high-frequency vibration energy, a powerful vibration effect is generated through the amplification effect of the ultrasonic amplitude-change pole, dispersion and cleaning of gypsum particles are facilitated, the ultrasonic amplitude-change pole can amplify vibration and improve the strength and frequency of vibration, and the vibration effect is improved. In addition, the cleaning liquid can penetrate into tiny gaps of gypsum particles more deeply, dirt and impurities which are more difficult to clean are removed, and therefore the more thorough cleaning effect is achieved.

Description

Technical Field

[0001] This utility model relates to the field of gypsum cleaning and purification devices, and in particular to an α-type gypsum cleaning and purification device structure. Background Technology

[0002] In the production of α-type high-strength gypsum, the α-type gypsum cleaning and purification device uses phosphogypsum as raw material. As a by-product of phosphate fertilizer production, phosphogypsum contains high levels of impurities such as phosphorus and fluorine. These impurities can adversely affect the performance of α-type high-strength gypsum. Therefore, phosphogypsum must be purified by washing, filtering, or flotation to remove impurities and ensure the quality and performance of the final product.

[0003] The inventors of this application have discovered the following problems during practical use:

[0004] Currently, when cleaning gypsum with α-type gypsum cleaning and purification equipment, some gypsum may not disperse properly when added to the equipment through the inlet. This leads to uneven cleaning, resulting in some gypsum not being fully cleaned, leaving high levels of impurities, which affects the final product quality and performance of α-type high-strength gypsum.

[0005] Therefore, it is necessary to provide an α-type gypsum cleaning and purification device structure to solve the above-mentioned technical problems. Utility Model Content

[0006] The technical problem to be solved by this utility model is that gypsum is not easy to disperse evenly when added to the equipment, resulting in uneven cleaning and high levels of gypsum impurities. In view of the above-mentioned defects of the prior art, an α-type gypsum cleaning and purification device structure is provided.

[0007] To achieve the above objectives, the technical solution of this utility model is: an α-type gypsum cleaning and purification device structure, including a cleaning device, the cleaning device including a frame, a transmission chain belt arranged at the lower part of the frame, and a dispersing mechanism arranged above the transmission chain belt;

[0008] The dispersing mechanism includes a transmission base, and two mounting plates are provided on both sides of the transmission base. Multiple screw holes are opened on the two mounting plates, and bolts are screwed into the screw holes. The two mounting plates are detachably connected to the frame by bolts.

[0009] The bottom of the transmission base is provided with a transmission groove, and a lead screw is rotatably connected in the transmission groove. A lead screw seat is screwed onto the lead screw, and an ultrasonic transducer is detachably connected to the bottom of the lead screw seat. An ultrasonic amplitude transformer is provided at the bottom of the ultrasonic transducer.

[0010] By adopting the above technical solution, the cleaning device conveys gypsum through a transmission chain, while the dispersion mechanism uses an ultrasonic transducer and an amplitude transformer to disperse and clean the gypsum, thereby improving cleaning efficiency and effectiveness.

[0011] Furthermore, the entire dispersion mechanism is made of stainless steel.

[0012] By adopting the above technical solution, the dispersing mechanism is made of stainless steel, which has good corrosion resistance and durability, and can extend the service life of the equipment and reduce maintenance and replacement costs.

[0013] Furthermore, a feed inlet is provided at one end of the frame, and a discharge outlet is provided at the other end of the frame.

[0014] By adopting the above technical solution, a feed port is set at one end of the frame and a discharge port is set at the other end, making the feeding and discharging of gypsum more convenient and faster, and improving production efficiency.

[0015] Furthermore, the top of the frame is provided with multiple cleaning agent tubes, which are arranged in a linear array at equal intervals.

[0016] By adopting the above technical solution, multiple cleaning agent tubes are installed on the top of the frame and arranged in a linear array at equal intervals, which can ensure that the cleaning agent is evenly sprayed onto the gypsum surface, thereby improving the uniformity and effectiveness of cleaning.

[0017] Furthermore, each of the cleaning agent tubes is connected to an external cleaning agent storage tank via a hose.

[0018] By adopting the above technical solution, the cleaning agent pipe is connected to the external cleaning agent storage tank through a flexible hose. The connection method is flexible and convenient, making it easy to replace and replenish the cleaning agent, thus improving the operability and maintainability of the equipment.

[0019] Furthermore, multiple nozzles, which are high-pressure nozzles, are installed at the bottom of the multiple cleaning agent tubes.

[0020] By adopting the above technical solution, a high-pressure nozzle is installed at the bottom of the cleaning agent tube, which can generate a high-pressure water flow or cleaning agent flow to powerfully impact the gypsum surface, further enhancing the cleaning effect, especially in removing dirt from the tiny crevices of the gypsum.

[0021] Furthermore, the bottom of the frame is provided with multiple shock-absorbing seats, and the shock-absorbing seats are made of rubber.

[0022] By adopting the above technical solution, multiple shock-absorbing seats are installed at the bottom of the frame. The shock-absorbing seats are made of rubber, which can effectively reduce the vibration and noise of the equipment during operation and improve the stability and comfort of the equipment.

[0023] Compared with related technologies, the α-type gypsum cleaning and purification device structure provided by this utility model has the following beneficial effects:

[0024] This utility model provides an α-type gypsum cleaning and purification device structure. By setting up a dispersion mechanism, the transmission base is connected to the frame via two mounting plates. The screw holes on the mounting plates allow for easy disassembly and installation of the dispersion mechanism, facilitating equipment maintenance and upgrades while ensuring its stability during operation and preventing positional shifts due to vibration or impact. The rotating connection design between the transmission groove and the lead screw allows for flexible adjustment of the ultrasonic transducer's position to accommodate gypsum particles of different sizes and shapes. Simultaneously, the lead screw drive is stable and reliable, ensuring stable operation of the ultrasonic transducer. The lead screw base and ultrasonic transducer are designed for detachable connection, providing a secure connection while facilitating replacement and maintenance. The ultrasonic transducer converts electrical energy into high-frequency vibration energy, which, through the amplification effect of the ultrasonic amplitude transformer, generates a powerful vibration effect, aiding in the dispersion and cleaning of gypsum particles. The ultrasonic amplitude transformer not only amplifies the vibration, increasing its intensity and frequency, but also allows the cleaning fluid to penetrate deeper into the tiny gaps of the gypsum particles, removing more difficult-to-clean dirt and impurities, thus achieving a more thorough cleaning effect.

[0025] This invention provides an α-type gypsum cleaning and purification device structure. By setting up a cleaning agent pipe, the cleaning agent can evenly cover the gypsum surface on the transmission chain belt during spraying, allowing the cleaning agent to fully contact the gypsum and thus effectively improving the cleaning effect. Through the spraying of the cleaning agent pipe, the cleaning agent can quickly wet the gypsum surface, soften and decompose the surface dirt and impurities, which greatly shortens the cleaning time, improves the cleaning efficiency, and meets the needs of large-scale production. In addition, the cleaning agent pipe is connected to an external cleaning agent storage tank through a flexible hose. This connection method is both flexible and convenient. When it is necessary to replace or replenish the cleaning agent, the hose can be easily disconnected and connected without making major modifications to the entire cleaning device. Attached Figure Description

[0026] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0027] Figure 2 This is a top-view three-dimensional structural diagram of the present invention;

[0028] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A;

[0029] Figure 4 This is a partial three-dimensional structural diagram of the dispersing mechanism of this utility model.

[0030] The following are the labels in the diagram: 1. Cleaning device; 101. Frame; 102. Drive chain; 103. Inlet; 104. Outlet; 105. Cleaning agent pipe; 106. Pipe head; 2. Dispersion mechanism; 201. Mounting plate; 202. Drive seat; 203. Drive groove; 204. Screw hole; 205. Lead screw; 206. Lead screw seat; 207. Ultrasonic transducer; 208. Ultrasonic amplitude transformer. Detailed Implementation

[0031] To facilitate understanding of this utility model, a more comprehensive description will be provided below with reference to the accompanying drawings. The drawings show typical embodiments of this utility model. Example

[0032] like Figure 1 As shown, the present invention discloses an α-type gypsum cleaning and purification device structure, comprising a cleaning device 1, which includes a frame 101. A transmission chain belt 102 is disposed at the lower part of the frame 101, and a dispersing mechanism 2 is disposed above the transmission chain belt 102. The dispersing mechanism 2 includes a transmission seat 202, with two mounting plates 201 on both sides of the transmission seat 202. Multiple screw holes 204 are formed on the two mounting plates 201, and bolts are screwed into the screw holes 204. The two mounting plates 201 are detachably connected to the frame 101 by bolts. A transmission groove 203 is formed at the bottom of the transmission seat 202. The α-type gypsum cleaning and purification device includes a cleaning device 1. A drive chain 102 located below the frame 101 continuously and stably transports gypsum. The dispersion mechanism 2 above the drive chain 102 is detachably connected to the frame 101 via a drive seat 202, mounting plate 201, screw hole 204, and bolts, facilitating quick installation and disassembly for maintenance. The combined design of the drive channel 203, lead screw 205, lead screw seat 206, ultrasonic transducer 207, and ultrasonic amplitude transformer 208 allows the dispersion mechanism 2 to flexibly adjust its position, enabling efficient ultrasonic dispersion and cleaning of the gypsum, thus improving the uniformity and thoroughness of the cleaning process.

[0033] See Figure 1 , Figure 4 The dispersion mechanism 2 is made entirely of stainless steel. This material has good corrosion resistance, strength and durability, and can resist the erosion of the equipment by cleaning agents, extend the service life of the equipment, and reduce production interruptions and maintenance costs caused by equipment damage.

[0034] See Figure 3 , Figure 4The frame 101 has an inlet 103 at one end and an outlet 104 at the other end. The inlet 103 at one end and the outlet 104 at the other end form a continuous production process, which allows gypsum to smoothly enter the cleaning device 1 for cleaning and the cleaned gypsum to be discharged quickly, improving production efficiency and reducing the risk of material accumulation and blockage.

[0035] See Figure 1 , Figure 2 The top of the frame 101 is provided with multiple cleaning agent tubes 105, which are arranged in a linear array at equal intervals. This design ensures that the cleaning agent can be sprayed evenly and comprehensively onto the gypsum surface on the transmission chain belt 102, improving the utilization rate of the cleaning agent and the cleaning effect, so that the dirt and impurities on the gypsum surface can be completely removed.

[0036] See Figure 1 , Figure 4 Multiple cleaning agent pipes 105 are connected to an external cleaning agent storage tank via hoses. This connection method is not only flexible and convenient, but also facilitates the replacement and replenishment of cleaning agent. When the cleaning agent in the storage tank is used up or needs to be replaced, the hoses can be quickly disconnected and connected without stopping the equipment, thus improving the operability and continuity of the equipment. Example

[0037] See Figure 1 , Figure 4 Multiple cleaning agent tubes 105 are equipped with multiple nozzles 106 at their bottoms. The nozzles 106 are high-pressure nozzles. This design can generate high-pressure water or cleaning agent flow to strongly impact the gypsum surface, penetrate deep into the tiny crevices of the gypsum, and thoroughly remove hard-to-clean dirt and impurities, thus improving the thoroughness and efficiency of cleaning.

[0038] See Figure 3 , Figure 4 The bottom of the frame 101 is equipped with multiple shock-absorbing seats, and the shock-absorbing seats are made of rubber. This design can effectively absorb the vibration and noise generated during the operation of the equipment, reduce the impact of the equipment on the surrounding environment and operators, improve the stability and comfort of the equipment, and also extend the service life of the equipment.

[0039] During implementation, first, ensure that all components of the cleaning device 1, including the frame 101, the drive chain belt 102, the dispersion mechanism 2, the cleaning agent pipe 105, etc., are in good condition, without damage or looseness, and check whether the drive chain belt 102 is operating normally without jamming or abnormal noise.

[0040] Open the feed port 103 at one end of the frame 101 and place the α-type gypsum to be cleaned evenly on the drive chain belt 102. Adjust the feed speed and the running speed of the drive chain belt 102 according to the amount of gypsum and the cleaning requirements to ensure that the gypsum can be evenly distributed during the cleaning process. When the gypsum enters the cleaning area, open the valve of the cleaning agent pipe 105 to spray the cleaning agent evenly on the gypsum surface. Since the cleaning agent pipes 105 are arranged in a linear array at equal intervals, the cleaning agent can evenly cover the gypsum surface to ensure the cleaning effect. The cleaning agent flow generated by the high-pressure nozzle powerfully impacts the gypsum surface and penetrates into the tiny crevices of the gypsum to remove dirt and impurities.

[0041] While the cleaning agent is being sprayed, the dispersion mechanism 2 starts working. The ultrasonic transducer 207 converts electrical energy into high-frequency vibration energy, which is amplified by the ultrasonic amplitude transformer 208 to produce a strong vibration effect. This vibration helps to disperse and clean the gypsum particles, making it easier for the cleaning agent to penetrate into the gypsum and improve the cleaning effect. By adjusting the rotation of the lead screw 205, the positions of the ultrasonic transducer 207 and the ultrasonic amplitude transformer 208 can be changed to accommodate gypsum particles of different sizes and shapes.

[0042] The advantages of this technical solution in practical applications include, but are not limited to, the following:

[0043] 1. The screw hole design on the mounting plate allows for easy disassembly and installation of the dispersion mechanism, facilitating equipment maintenance and upgrades while ensuring the stability of the dispersion mechanism during operation; the rotating connection design between the transmission groove and the lead screw allows for flexible adjustment of the ultrasonic transducer position to accommodate gypsum particles of different sizes and shapes; the lead screw drive is smooth and reliable, ensuring the stable operation of the ultrasonic transducer.

[0044] 2. The ultrasonic transducer converts electrical energy into high-frequency vibration energy, which is amplified by the ultrasonic amplitude transformer to produce a powerful vibration effect, which helps to disperse and clean gypsum particles. The ultrasonic amplitude transformer not only increases the intensity and frequency of vibration, but also allows the cleaning fluid to penetrate deeper into the tiny gaps of the gypsum particles, removing dirt and impurities that are more difficult to clean, and achieving a more thorough cleaning effect.

[0045] 3. The hose connects to the external cleaning agent tank. This connection method is flexible and convenient. When the cleaning agent needs to be replaced or replenished, the hose can be easily disconnected and connected without making major modifications to the entire cleaning device.

Claims

1. A device for washing and purifying alpha gypsum, characterized by: Including the cleaning device (1), the cleaning device (1) includes the frame (101), the transmission chain belt (102) is arranged below the inside of the frame (101), the dispersion mechanism (2) is arranged above the transmission chain belt (102); The dispersion mechanism (2) includes the transmission seat (202), two installation sheets (201) are arranged on the both sides of the transmission seat (202), a plurality of screw holes (204) are formed on the two installation sheets (201), and bolts are screwed in the screw holes (204), and the two installation sheets (201) are detachably connected with the frame (101) by the bolts; The bottom of the transmission seat (202) is provided with a transmission groove (203), a lead screw (205) is rotatably connected in the transmission groove (203), a lead screw seat (206) is screwed on the lead screw (205), an ultrasonic transducer (207) is detachably connected at the bottom of the lead screw seat (206), and an ultrasonic amplitude rod (208) is arranged at the bottom of the ultrasonic transducer (207).

2. The alpha-type gypsum washing purification device according to claim 1, characterized in that: The overall material of the dispersion mechanism (2) is stainless steel.

3. The alpha gypsum washing purification device according to claim 1, characterized in that: One end of the frame (101) is provided with a feeding port (103), and the other end of the frame (101) is provided with a discharging port (104).

4. The alpha gypsum washing purification device according to claim 1, characterized in that: A plurality of cleaning agent pipes (105) are arranged on the top of the frame (101) in linear array.

5. The alpha gypsum washing purification device according to claim 4, characterized in that: A plurality of cleaning agent pipes (105) are respectively connected with external cleaning agent storage tanks through hoses.

6. The alpha gypsum washing purification device according to claim 4, characterized in that: A plurality of pipe heads (106) are installed at the bottom of the plurality of cleaning agent pipes (105), and the pipe heads (106) are high-pressure nozzles.

7. The alpha-type gypsum washing purification apparatus according to claim 1, characterized by: A plurality of shock-absorbing seats are arranged at the bottom of the frame (101), and the material of the shock-absorbing seat is rubber.

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