Cleaning machine bearing machine body special for reactor component

By designing a dedicated cleaning machine body for reactor components, automated rotary cleaning of reactor components has been achieved, solving the problems of low cleaning efficiency and high manual labor intensity in existing technologies, improving cleaning efficiency and reducing maintenance difficulty.

CN223761704UActive Publication Date: 2026-01-06CHANGZHOU MIJIEK CLEANING TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422885011.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2026-01-06
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

Current technologies for cleaning reactor components are inefficient and require a lot of manual labor, necessitating the development of automated cleaning equipment.

Method used

A carrier body for a dedicated reactor component cleaning machine was designed, comprising a feeding area, a cleaning area, and a feeding/discharging mechanism. It employs a positioning and rotating mechanism and a double-door water-blocking gate mechanism to achieve automated rotational cleaning of reactor components.

Benefits of technology

It improves cleaning efficiency, reduces manual labor intensity, has a reasonable structural layout, reliable transmission, is easy to maintain, is not prone to rust and corrosion, and significantly improves cleaning effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223761704U_ABST
    Figure CN223761704U_ABST
Patent Text Reader

Abstract

The utility model relates to a cleaning machine bearing machine body special for reactor components, and belongs to the technical field of reactor component cleaning equipment.The cleaning machine bearing machine body comprises a rack, a feeding area and a cleaning area are arranged on the rack, a water retaining cover is arranged in the cleaning area, and a water retaining door mechanism is arranged on the side, close to the feeding area, of the water retaining cover; the rack is further provided with a feeding and discharging mechanism connected with the feeding area and the cleaning area, the feeding and discharging mechanism comprises a sliding rail, a trolley, a chain and a first motor, the sliding rail is fixed to the rack and arranged in the length direction of the rack, the trolley is connected to the sliding rail in a sliding mode, and the chain is connected to the first motor. The trolley is provided with a positioning rotating mechanism used for positioning and placing reactor components. According to the reactor component cleaning device, the feeding area, the cleaning area and the feeding and discharging mechanism are arranged, feeding and discharging are operated in the feeding area, feeding and discharging are convenient and cannot be interfered by equipment in the cleaning area, the reactor component is driven to rotate by arranging the positioning rotating mechanism, and follow-up rotary cleaning is facilitated.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This application relates to the technical field of reactor component cleaning equipment, and in particular to a carrier body for a dedicated reactor component cleaning machine. Background Technology

[0002] like Figure 1 The reactor component 7 shown needs to be cleaned during the production and processing. In the existing technology, manual rinsing is generally used. The reactor component is placed on a rotating platform and then rinsed. However, manual rinsing is inefficient and labor-intensive. Therefore, there is an urgent need to develop an automatic cleaning device. Prior to this, our company developed a carrier body that can be used with the cleaning machine. Utility Model Content

[0003] The purpose of this application is to provide a carrier body for a dedicated cleaning machine for reactor components, in order to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this application provides a carrier body for a dedicated cleaning machine for reactor components, which adopts the following technical solution:

[0005] A carrier body for a reactor component cleaning machine includes a frame, on which a feeding area and a cleaning area are provided. The cleaning area is equipped with a water baffle, and a water baffle gate mechanism is provided on the side of the water baffle near the feeding area. The frame is also equipped with an infeed / outfeed mechanism connecting the feeding area and the cleaning area. The infeed / outfeed mechanism includes a slide rail, a trolley, a chain, and a motor. The slide rail is fixed on the frame and is arranged along the length of the frame. The trolley is slidably connected to the slide rail. A drive shaft and a driven shaft are respectively installed at both ends of the frame. The chain is installed on the drive shaft and the driven shaft. The motor drives the drive shaft to rotate. The two ends of the chain are respectively fixed to the bottom of the trolley. The trolley is also equipped with a positioning and rotation mechanism for positioning and placing reactor components.

[0006] The trolley has a square frame structure, and multiple positioning wheels are evenly arranged on its surface. The multiple positioning wheels are evenly arranged to form a circle. The positioning and rotating mechanism includes a positioning seat, which is frustum-shaped. The top surface of the positioning seat has a groove for placing the reactor. Multiple vertical quick clamps for holding the reactor are arranged around the positioning seat. An external gear ring is fixed to the outer ring of the positioning seat near the top. The bottom outer ring of the positioning seat can be matched and arranged between the multiple positioning wheels.

[0007] The water baffle is also provided with a drive assembly for rotating the positioning seat. The drive assembly includes a second motor, a transmission shaft and a sprocket. The second motor is fixed to the top of the water baffle. The transmission shaft is located inside the water baffle and is fixed to the output shaft of the second motor. The sprocket is fixed on the transmission shaft and meshes with the external gear ring.

[0008] By adopting the above technical solution, during operation, the second motor drives the sprocket to rotate via the transmission shaft, and the sprocket drives the outer gear ring to rotate, thereby driving the positioning seat to rotate as a whole. When the positioning seat rotates, it can be limited by several surrounding positioning wheels, and the rotation is smooth and reliable. The drive component is set on the top of the water baffle and drives the positioning seat to rotate from the side, leaving a large space at the bottom of the turntable for the installation of nozzles, thereby improving the cleaning effect.

[0009] Preferably, in order to enable the positioning seat to rotate smoothly on the surface of the trolley, the surface of the trolley is also evenly provided with a plurality of support wheels, and the bottom surface of the positioning seat is horizontally positioned on top of the support wheels.

[0010] Preferably, the water-blocking gate mechanism includes gate components symmetrically arranged on both sides of the water-blocking cover. Each gate component includes a gate panel, a rotating shaft, a lower bearing seat, an upper bearing seat, a cylinder, a linear guide rail, a rack, and a gear. The lower and upper bearing seats are fixed to the water-blocking cover. The rotating shaft is vertically installed inside the lower and upper bearing seats. The gate panel is disposed between the lower and upper bearing seats and fixed to the rotating shaft. The gear is fixed to the top of the rotating shaft. The linear guide rail is fixed to the water-blocking cover. The rack is slidably connected to the linear guide rail. The cylinder is fixed to the linear guide rail and is used to drive the rack to move. The rack meshes with the gear.

[0011] By adopting the above technical solution, the rack drives the gear to rotate, the gear drives the rotating shaft to rotate, and the rotating shaft drives the door panel to rotate, thereby forming the door opening and closing. It can be opened and closed in the form of a double door, which is more convenient. The rack and gear meshing drive is smooth and reliable. The cylinder, linear guide rail, rack and gear in the water baffle are set on the upper side of the water baffle, which is easy to maintain, does not come into contact with water, and is not easy to rust and corrode. At the same time, it is set on the upper side of the water baffle and does not occupy the internal space of the frame.

[0012] To facilitate the later installation of cleaning equipment, a liquid storage tank is also provided at the bottom of the frame, and a water receiving plate is inclinedly provided at the bottom of the feeding and discharging mechanism, which is connected to the liquid storage tank.

[0013] In summary, this application includes at least one of the following beneficial technical effects:

[0014] 1. The reactor component cleaning machine has a reasonable structure and layout. It is equipped with a feeding area, a cleaning area and a feeding and discharging mechanism. The feeding and discharging operations are carried out in the feeding area, which is convenient and will not be interfered with by the equipment in the cleaning area.

[0015] 2. The reactor components are rotated by a positioning and rotating mechanism, which facilitates subsequent rotational cleaning;

[0016] 3. By setting up a double-door water-blocking gate mechanism, which is driven by rack and pinion meshing, the operation is smooth and the transmission is reliable. The cylinder, linear guide, rack and gear in the water-blocking gate are set on the upper side of the water-blocking cover, which makes maintenance simple, does not come into contact with water, and is not easy to rust or corrode. At the same time, being set on the upper side of the water-blocking cover does not occupy the internal space of the frame. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure used in the prior art to represent reactor components.

[0018] Figure 2 This is a schematic diagram of the overall front cross-sectional structure of an embodiment of this application.

[0019] Figure 3 This is a side view structural diagram illustrating the water-blocking gate mechanism in the embodiments of this application.

[0020] Figure 4 This is a side view structural diagram illustrating the positioning and rotating mechanism in the embodiments of this application.

[0021] Figure 5 This is a top-view structural diagram illustrating the vehicle in the embodiments of this application.

[0022] Explanation of reference numerals in the attached diagram: 1. Frame; 11. Feeding area; 12. Water baffle; 2. Door assembly; 21. Door panel; 22. Rotating shaft; 23. Lower bearing seat; 24. Upper bearing seat; 25. Cylinder; 26. Linear guide rail; 27. Rack; 28. Gear; 31. Slide rail; 32. Trolley; 33. Chain; 34. Motor 1; 35. Positioning wheel; 36. Positioning seat; 37. Vertical quick clamp; 38. External gear ring; 39. Support wheel; 4. Drive assembly; 41. Motor 2; 42. Transmission shaft; 43. Sprocket; 5. Liquid storage tank; 6. Water receiving plate. Detailed Implementation

[0023] The following is in conjunction with the appendix Figure 2-5 This application will be described in further detail.

[0024] This application discloses a carrier body for a dedicated cleaning machine for reactor components, referring to... Figure 2-5The system includes a frame 1, on which a feeding area 11 and a cleaning area are provided. The cleaning area is equipped with a water baffle 12. A water baffle mechanism is provided on the side of the water baffle 12 near the feeding area 11. The frame 1 is also equipped with an infeed / outfeed mechanism connecting the feeding area 11 and the cleaning area. The infeed / outfeed mechanism includes a slide rail 31, a trolley 32, a chain 33, and a motor 34. The slide rail 31 is fixed on the frame 1 and is arranged along the length of the frame 1. The trolley 32 is slidably connected to the slide rail 31. A drive shaft and a driven shaft are respectively installed at both ends of the frame 1. The chain 33 is installed on the drive shaft and the driven shaft. The motor 34 drives the drive shaft to rotate. The two ends of the chain 33 are respectively fixed to the bottom of the trolley 32. The trolley 32 is also equipped with a positioning and rotation mechanism for positioning and placing reactor components.

[0025] The trolley 32 has a square frame structure, and multiple positioning wheels 35 are evenly arranged on its surface. The multiple positioning wheels 35 are evenly arranged to form a circle. The positioning and rotating mechanism includes a positioning seat 36, which is frustum-shaped. The top surface of the positioning seat 36 has a groove for placing the reactor. Multiple vertical quick clamps 37 for holding the reactor are arranged around the positioning seat 36. An external gear ring 38 is fixed to the outer ring of the positioning seat 36. The external gear ring 38 is fixed near the top of the positioning seat 36. The bottom outer ring of the positioning seat 36 can be matched and set between the multiple positioning wheels 35. When the positioning seat 36 rotates, it can be limited by the surrounding positioning wheels 35 and rotate smoothly.

[0026] The water baffle 12 is also provided with a drive assembly 4 for rotating the positioning seat 36. The drive assembly 4 includes a second motor 41, a transmission shaft 42 and a sprocket 43. The second motor 41 is fixed on the top of the water baffle 12. The transmission shaft 42 is located inside the water baffle 12 and is fixed to the output shaft of the second motor 41. The sprocket 43 is fixed on the transmission shaft 42 and meshes with the external gear ring 38. The surface of the trolley 32 is also evenly provided with a plurality of support wheels 39. The bottom surface of the positioning seat 36 is horizontally positioned on the top of the support wheels 39.

[0027] During operation, motor 41 drives sprocket 43 to rotate via drive shaft 42. Sprocket 43 drives external gear ring 38 to rotate, thereby driving the positioning seat 36 to rotate as a whole. When the positioning seat 36 rotates, it can be limited by several surrounding positioning wheels 35, and the rotation is smooth and reliable. The drive assembly 4 is set on the top of the water baffle 12 and drives the positioning seat 36 to rotate from the side, leaving a large space at the bottom of the turntable for the installation of nozzles, thereby improving the cleaning effect.

[0028] Reference Figure 2-3The water-blocking gate mechanism includes gate body components 2 symmetrically arranged on both sides of the water-blocking cover 12. The gate body components 2 include a gate panel 21, a rotating shaft 22, a lower bearing seat 23, an upper bearing seat 24, a cylinder 25, a linear guide rail 26, a rack 27, and a gear 28. The lower bearing seat 23 and the upper bearing seat 24 are fixed on the water-blocking cover 12. The rotating shaft 22 is vertically installed inside the lower bearing seat 23 and the upper bearing seat 24. The gate panel 21 is located between the lower bearing seat 23 and the upper bearing seat 24 and is fixed on the rotating shaft 22. The gear 28 is fixed at the top of the rotating shaft 22. The linear guide rail 26 is fixed on the water-blocking cover 12. The rack 27 is slidably connected to the linear guide rail 26. The cylinder 25 is fixed on the linear guide rail 26 and is used to drive the rack 27 to move. The rack 27 meshes with the gear 28.

[0029] When the door opens and closes, the cylinder 25 only needs to drive the rack 27 to move back and forth. The rack 27 drives the gear 28 to rotate, the gear 28 drives the rotating shaft 22 to rotate, and the rotating shaft 22 drives the door panel 21 to rotate. Thus, the door can be opened and closed in the form of a double door, which is convenient. The meshing drive of the rack 27 and gear 28 ensures smooth operation and reliable transmission. The cylinder 25, linear guide 26, rack 27 and gear 28 in the water-blocking door are set on the upper side of the water-blocking cover 12, which makes maintenance simple, does not come into contact with water, and is not easy to rust or corrode. At the same time, being set on the upper side of the water-blocking cover 12 does not occupy the internal space of the frame 1.

[0030] Reference Figure 2 To facilitate the later installation of cleaning equipment, a liquid storage tank 5 is also provided at the bottom of the frame 1, and a water receiving plate 6 is inclinedly provided at the bottom of the feeding and discharging mechanism, which is connected to the liquid storage tank 5.

[0031] The implementation principle of the carrier body of the reactor component cleaning machine in this application embodiment is as follows:

[0032] With the feeding and discharging mechanism in place, workers can load and unload materials in the loading area 11. During loading, the reactor components are placed on the positioning seat 36 on top of the trolley 32 and pressed tightly by the vertical quick clamp 37. After that, motor 1 34 pulls the trolley 32 back into the cleaning area via chain 33. The outer gear ring 38 on the positioning seat 36 abuts against the sprocket 43. Motor 2 41 can drive the positioning seat 36 to rotate in the trolley 32 via the sprocket 43 and the outer gear ring 38, thereby driving the workpiece to rotate for subsequent cleaning.

[0033] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A reactor component dedicated cleaning machine carrier body characterized by: The utility model relates to a kind of reactor cleaning device, including rack (1), the rack (1) is provided with feeding area (11) and cleaning area, the cleaning area is provided with water baffle (12), water baffle (12) is provided with water baffle door mechanism near the side of feeding area (11), the rack (1) is also provided with the in-out mechanism of connecting feeding area (11) and cleaning area, the in-out mechanism includes slide rail (31), trolley (32), chain (33) and motor one (34), the slide rail (31) is fixed on the rack (1), and it is arranged along the length direction of rack (1), the trolley (32) is slidably connected on the slide rail (31), the rack (1) both ends are respectively mounted with driving shaft and driven shaft, the chain (33) is installed on driving shaft and driven shaft, the motor one (34) drives the rotation of the driving shaft, the both ends of the chain (33) are respectively fixed at the bottom end of the trolley (32), the trolley (32) is also provided with the positioning rotating mechanism for positioning and placing reactor component.

2. The reactor component dedicated cleaning machine carrier body of claim 1, wherein: The trolley (32) is a square frame structure, and a plurality of positioning wheels (35) are uniformly arranged on the surface of the trolley (32), the plurality of positioning wheels (35) are uniformly arranged and form a circle, the positioning rotating mechanism includes a positioning seat (36), the positioning seat (36) is a circular truncated cone, a groove for placing a reactor is formed on the top surface of the positioning seat (36), a plurality of vertical quick clamps (37) for clamping the reactor are arranged on the circumferential side of the positioning seat (36), an outer gear ring (38) is fixed to the outer circle of the positioning seat (36), the outer gear ring (38) is fixed to the position close to the top of the positioning seat (36), and the bottom outer circle of the positioning seat (36) can be matched and arranged between the plurality of positioning wheels (35).

3. The reactor component dedicated cleaning machine carrier body of claim 2, wherein: The water baffle (12) is also provided with a driving assembly (4) for rotating the positioning seat (36), the driving assembly (4) includes a motor two (41), a transmission shaft (42) and a chain wheel (43), the motor two (41) is fixed to the top of the water baffle (12), the transmission shaft (42) is arranged in the water baffle (12) and fixed to the output shaft of the motor two (41), and the chain wheel (43) is fixed to the transmission shaft (42), and the chain wheel (43) is engaged with the outer gear ring (38).

4. The reactor component dedicated cleaning machine carrier body of claim 2, wherein: The surface of the trolley (32) is also uniformly provided with a plurality of support wheels (39), and the bottom surface of the positioning seat (36) is horizontally arranged on the top of the support wheels (39).

5. The reactor component dedicated cleaning machine carrier body of claim 1, wherein: The water blocking door mechanism comprises door body assemblies (2) symmetrically arranged on both sides of a water blocking cover (12), the door body assembly (2) comprises a door plate (21), a rotating shaft (22), a lower bearing seat (23), an upper bearing seat (24), a cylinder (25), a linear guide rail (26), a rack (27) and a gear (28), the lower bearing seat (23) and the upper bearing seat (24) are correspondingly fixed on the water blocking cover (12), the rotating shaft (22) is vertically installed in the lower bearing seat (23) and the upper bearing seat (24), the door plate (21) is arranged between the lower bearing seat (23) and the upper bearing seat (24) and is fixed on the rotating shaft (22), the gear (28) is fixed on the top end of the rotating shaft (22), the linear guide rail (26) is fixed on the water blocking cover (12), the rack (27) is slidingly connected on the linear guide rail (26), the cylinder (25) is fixed on the linear guide rail (26) and is used for driving the rack (27) to move, and the rack (27) is engaged with the gear (28).

6. The reactor component dedicated cleaning machine carrier body of claim 1, wherein: The bottom of the rack (1) is further provided with a liquid storage tank (5), and the bottom of the feeding and discharging mechanism is obliquely provided with a water receiving plate (6) which is communicated with the liquid storage tank (5).