Forming device for W-shaped inclined strut of anemometer tower

By designing a W-shaped brace forming device for wind measurement towers, the problems of low production efficiency and large welding workload of W-shaped braces were solved, achieving efficient production and flattening, and improving the installation efficiency of wind measurement tower bodies.

CN223762020UActive Publication Date: 2026-01-06河北云蛟实业集团有限公司
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Patent Information

Application Number
CN202423196542.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2026-01-06
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

In the existing technology, the production efficiency of W-shaped diagonal bracing is low and the welding workload is large, which affects the installation efficiency of the wind measurement tower body.

Method used

Design a W-shaped inclined brace forming device for a wind measurement tower, including a feeding component and a bending component. Utilize components such as a push-pull device, bending rod, and clamping parts to achieve efficient production of W-shaped inclined braces and flattening treatment at the bending point.

Benefits of technology

It enables efficient production of W-shaped diagonal braces and flattening treatment at the bends, simplifies the connection with other structures of the wind measurement tower, and improves installation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anemometer tower W-shaped inclined strut forming device, which relates to the technical field of steel bar bending, and comprises a feeding assembly and a bending assembly, the bending assembly comprises a fixed plate and a movable plate which are oppositely arranged, one side surface of the movable plate far away from the fixed plate is connected with a push-pull device, the fixed plate is provided with a steel bar guide groove, and the fixed plate is provided with a push-pull device. The movable plate is provided with a jacking plate corresponding to the reinforcing steel bar guide groove, the ends, away from the feeding assembly, of the fixed plate and the movable plate are provided with a first horizontal rotating plate and a second horizontal rotating plate correspondingly, and the first horizontal rotating plate and the second horizontal rotating plate are each provided with a vertically-arranged bending rod. According to the W-shaped inclined strut forming device of the anemometer tower, efficient production of the W-shaped inclined strut can be achieved, meanwhile, the bending position of the W-shaped inclined strut can be flattened, and the W-shaped inclined strut can be conveniently connected with other structures of a tower body of the anemometer tower through the flattened position.
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Description

Technical Field

[0001] This utility model relates to the field of steel bar bending technology, and in particular to a W-shaped inclined brace forming device for a wind measurement tower. Background Technology

[0002] With the development of the construction industry and the continuous improvement of infrastructure, the demand for steel reinforcement is increasing. Steel reinforcement, as a commonly used building material, is widely used, for example, in the diagonal bracing of wind measurement towers. Most existing diagonal bracing is composed of multiple V-shaped braces. While V-shaped braces can be efficiently produced using existing steel reinforcement bending equipment, their use involves a large amount of welding work, significantly reducing the installation efficiency of wind measurement towers. Based on these issues, industry professionals have proposed W-shaped diagonal braces, which involve bending a single steel reinforcement into multiple W shapes. However, there is currently no dedicated bending machine for the efficient production of W-shaped diagonal braces.

[0003] To solve the above problems, a new type of W-shaped diagonal brace forming device is needed. Summary of the Invention

[0004] The purpose of this invention is to provide a W-shaped brace forming device for a wind measurement tower, which can achieve efficient production of W-shaped braces and flatten the bent parts of the W-shaped braces, making it easier to connect the W-shaped braces to other structures of the wind measurement tower.

[0005] To achieve the above objectives, this utility model provides a W-shaped inclined brace forming device for a wind measurement tower, comprising a feeding assembly and a bending assembly arranged sequentially on a workbench. The bending assembly includes a fixed plate and a movable plate arranged opposite to each other. The side of the movable plate away from the fixed plate is connected to a push-pull device. The fixed plate is provided with a reinforcing bar guide groove, and the movable plate is provided with a top clamping plate corresponding to the reinforcing bar guide groove. The fixed plate and the movable plate are respectively provided with a first horizontal rotating plate and a second horizontal rotating plate at the ends away from the feeding assembly. Both the first horizontal rotating plate and the second horizontal rotating plate are provided with vertically arranged bending rods, and each bending rod is provided with an extended handle.

[0006] Preferably, the push-pull device includes a mold closing guide groove, a push-pull cylinder, and a connecting plate. The bottom end of the movable plate is provided with a guide block located in the mold closing guide groove. The push-pull cylinder is fixedly connected to the worktable through a mounting plate. The end of the movable rod of the push-pull cylinder is fixedly connected to the movable plate through the connecting plate.

[0007] Preferably, the end faces of both the fixed plate and the movable plate away from the feeding assembly are smooth curved surfaces.

[0008] Preferably, the feeding assembly includes a feeding guide groove, a lead screw is provided in the feeding guide groove, one end of the lead screw is connected to a travel drive motor, the lead screw is connected to a reciprocating travel seat through a nut seat, the reciprocating travel seat is provided with a first clamping member and a second clamping member respectively located on both sides of the reinforcing bar, the first clamping member and the second clamping member both include a horizontal cylinder, the extension rod of the horizontal cylinder is connected to the clamping plate.

[0009] Preferably, the clamping working surface of the clamping plate is provided with a rubber anti-slip layer.

[0010] Therefore, the W-shaped inclined brace forming device for a wind measurement tower with the above-mentioned structure has the following beneficial effects: it can realize the efficient production of W-shaped inclined braces, and at the same time, it can flatten the bending part of the W-shaped inclined brace, which facilitates the connection of the W-shaped inclined brace with other structures of the wind measurement tower.

[0011] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and embodiments. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of an embodiment of the W-shaped inclined brace forming device for wind measurement towers of this utility model;

[0013] Figure 2 This is a schematic diagram of the feeding component in an embodiment of the W-shaped inclined brace forming device for wind measurement towers of this utility model;

[0014] Figure 3 This is a schematic diagram of the structure of the movable plate in an embodiment of the W-shaped inclined brace forming device for wind measurement towers of this utility model.

[0015] Figure Labels

[0016] 1. Workbench; 2. Feeding assembly; 21. Feeding guide groove; 22. Lead screw; 23. Travel drive motor; 24. Reciprocating travel seat; 25. Horizontal cylinder; 26. Clamping plate; 27. Rubber anti-slip layer; 3. Fixed plate; 4. Movable plate; 5. Push-pull device; 51. Mold closing guide groove; 52. Push-pull cylinder; 53. Connecting plate; 54. Mounting plate; 6. Rebar guide groove; 7. Tightening plate; 8. First horizontal rotating plate; 9. Second horizontal rotating plate; 10. Bending rod; 11. Extended handle. Detailed Implementation

[0017] The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments. Example

[0018] like Figure 1-3As shown, a W-shaped inclined brace forming device for a wind measurement tower includes a feeding assembly 2 and a bending assembly sequentially arranged on a workbench 1. The bending assembly includes a fixed plate 3 and a movable plate 4 arranged opposite each other. The ends of both the fixed plate 3 and the movable plate 4 away from the feeding assembly 2 are smooth curved surfaces, which can prevent dents from appearing in the reinforcing bars during bending. The side of the movable plate 4 away from the fixed plate 3 is connected to a push-pull device 5, which includes a mold closing guide groove 51, a push-pull cylinder 52, and a connecting plate 53. The bottom end of the movable plate 4 is provided with a guide block located in the mold closing guide groove 51. The push-pull cylinder 52 is fixedly connected to the workbench 1 through a mounting plate 54, and the end of the movable rod of the push-pull cylinder 52 is fixedly connected to the movable plate 4 through the connecting plate 53. The push-pull cylinder 52 can drive the movable plate 4 closer to or away from the fixed plate 3. The fixed plate 3 is provided with a reinforcing bar guide groove 6, which can guide the reinforcing bars and ensure the stability of the reinforcing bar position during bending. The movable plate 4 is provided with a top clamping plate 7 corresponding to the rebar guide groove 6. The top clamping plate 7 is used in conjunction with the rebar guide groove 6 to ensure the stability of the position of the rebar when it is bent, and at the same time to ensure the straightness of the unbent part of the rebar.

[0019] The fixed plate 3 and the movable plate 4 are respectively provided with a first horizontal rotating plate 8 and a second horizontal rotating plate 9 at the ends away from the feeding assembly 2. Both the first horizontal rotating plate 8 and the second horizontal rotating plate 9 are provided with vertically arranged bending rods 10, and each bending rod 10 is provided with an extended handle 11. Pushing the extended handle 11 can make the bending rod 10 rotate with the first horizontal rotating plate 8 and the second horizontal rotating plate 9, and the bending rod 10 will bend the steel bar when it rotates.

[0020] The feeding assembly 2 includes a feeding guide groove 21, within which a lead screw 22 is installed. One end of the lead screw 22 is connected to a travel drive motor 23, and the lead screw 22 is connected to a reciprocating travel seat 24 via a nut seat. After the travel drive motor 23 drives the lead screw 22 to rotate, the reciprocating travel seat 24 can move along the length of the lead screw 22. The reciprocating travel seat 24 is equipped with a first clamping member and a second clamping member located on both sides of the reinforcing bar. Both the first and second clamping members include a horizontal cylinder 25, the extension rod of which is connected to a clamping plate 26. The horizontal cylinder 25 enables the clamping and release of the reinforcing bar by the two clamping plates 26. A rubber anti-slip layer 27 is provided on the clamping working surface of the clamping plate 26, ensuring the clamping effect of the clamping plate 26 on the reinforcing bar.

[0021] In use, the feeding assembly 2 feeds the reinforcing bars to a fixed length. First, the feeding assembly 2 is used to send the end of the reinforcing bar to the end of the reinforcing bar guide groove 6 away from the feeding assembly 2 to complete the preparation work for the reinforcing bar positioning. Then, the following steps are performed:

[0022] Step 1: The feeding assembly 2 feeds the steel bar forward to the length of one inclined segment of the W-shaped brace. Then, the movable plate 4 moves close to the fixed plate 3 under the action of the push-pull device 5, so that the top plate 7 fixes the steel bar in the steel bar guide groove 6. Then, the extended handle 11 drives the first horizontal rotating plate 8 to rotate, so that the bending rod 10 on the first horizontal rotating plate 8 bends the steel bar, completing the bending of the first inclined segment of the W-shaped brace.

[0023] Step 2: The movable plate 4 moves away from the fixed plate 3 under the action of the push-pull device 5, so that the top clamping plate 7 releases the steel bar. At this time, the feeding component 2 feeds the steel bar forward to the required length of the horizontal section at the first bend of the W-shaped diagonal brace. Then, the movable plate 4 moves closer to the fixed plate 3 under the action of the push-pull device 5, so that the top clamping plate 7 fixes the steel bar in the steel bar guide groove 6. Then, the extended handle 11 drives the first horizontal rotating plate 8 to rotate, so that the bending rod 10 on the first horizontal rotating plate 8 bends the steel bar, completing the processing of the first bend of the W-shaped diagonal brace and achieving the flattening treatment of the bend.

[0024] Step 3: The movable plate 4 moves away from the fixed plate 3 under the action of the push-pull device 5, so that the top clamping plate 7 releases the steel bar. At this time, the feeding component 2 feeds the steel bar forward into the length of one inclined segment of the W-shaped brace. Then, the movable plate 4 moves closer to the fixed plate 3 under the action of the push-pull device 5, so that the top clamping plate 7 fixes the steel bar in the steel bar guide groove 6. Then, the extended handle 11 drives the second horizontal rotating plate 9 to rotate, so that the bending rod 10 on the second horizontal rotating plate 9 bends the steel bar, completing the bending of the second inclined segment of the W-shaped brace.

[0025] Step 4: The movable plate 4 moves away from the fixed plate 3 under the action of the push-pull device 5, so that the top clamping plate 7 releases the steel bar. At this time, the feeding component 2 feeds the steel bar forward to the required length of the horizontal section at the second bend of the W-shaped diagonal brace. Then, the movable plate 4 moves closer to the fixed plate 3 under the action of the push-pull device 5, so that the top clamping plate 7 fixes the steel bar in the steel bar guide groove 6. Then, the extended handle 11 drives the second horizontal rotating plate 9 to rotate, so that the bending rod 10 on the second horizontal rotating plate 9 bends the steel bar, completing the processing of the second bend of the W-shaped diagonal brace and achieving the flattening treatment of the bend.

[0026] Step 5: The movable plate 4 moves away from the fixed plate 3 under the action of the push-pull device 5, so that the top plate 7 releases the steel bar. Then repeat the above action until a whole steel bar is processed.

[0027] Therefore, the W-shaped inclined brace forming device for a wind measurement tower with the above-mentioned structure can achieve efficient production of W-shaped inclined braces, and at the same time can flatten the bent part of the W-shaped inclined brace, which facilitates the connection of the W-shaped inclined brace to other structures of the wind measurement tower.

[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the technical solution of this utility model, and these modifications or equivalent substitutions cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of this utility model.

Claims

1. A wind measurement tower W-shaped diagonal bracing forming device, characterized by: The utility model relates to a steel bar bending machine, including feeding assembly (2) and bending assembly that set successively on workbench (1), the bending assembly includes opposite setting fixed plate (3) and movable plate (4), the movable plate (4) is connected with push -and -pull device (5) away from the side face of fixed plate (3), be equipped with steel bar guide slot (6) on fixed plate (3), be equipped with with the steel bar guide slot (6) corresponding setting tight plate (7) on movable plate (4), fixed plate (3) and movable plate (4) are equipped with first horizontal turning plate (8) and second horizontal turning plate (9) respectively away from the one end of feeding assembly (2), first horizontal turning plate (8) and second horizontal turning plate (9) are all equipped with the bending bar (10) of vertical setting, the bending bar (10) is all equipped with lengthened handle (11).

2. The forming device for W-shaped inclined bracing of a wind measurement tower according to claim 1, characterized in that: The push -and -pull device (5) includes die guide slot (51), push -and -pull cylinder (52) and connecting plate (53), the bottom of movable plate (4) is equipped with the guide block in die guide slot (51), push -and -pull cylinder (52) is fixedly connected with workbench (1) through mounting plate (54), the movable rod end of push -and -pull cylinder (52) is fixedly connected with movable plate (4) through connecting plate (53).

3. The forming device of a W-shaped inclined bracing of a wind measurement tower according to claim 2, characterized in that: The end face of fixed plate (3) and movable plate (4) away from feeding assembly (2) is all the smooth curve.

4. The forming device for W-shaped diagonal bracing of a wind measurement tower according to claim 1, characterized in that: The feeding assembly (2) includes feeding guide slot (21), the screw rod (22) is equipped in feeding guide slot (21), one end of screw rod (22) is connected with walking drive motor (23), screw rod (22) is connected with to-and-fro walking seat (24) through nut seat, first clamping piece and second clamping piece that are located steel bar both sides are equipped on to-and-fro walking seat (24), first clamping piece and second clamping piece all include horizontal cylinder (25), the telescopic rod of horizontal cylinder (25) is connected with clamping and feeding plate (26).

5. The forming device for the W-shaped diagonal bracing of a wind measurement tower according to claim 4, characterized in that: The clamping and feeding plate (26) is equipped with rubber antiskid layer (27) on the clamping working surface.