Intelligent auxiliary device for feeding and discharging in forging and pressing
By designing an intelligent auxiliary device for forging loading and unloading, the device utilizes a movable carrier plate and nozzles to spray airflow to cool and clean the pallet, thus solving the problem of pallet thermal deformation and improving the accuracy and precision of workpiece forging shape.
Patent Information
- Application Number
- CN202520112262.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-01-17
AI Technical Summary
In the prior art, when a hot workpiece is forged on a pallet, the heat is transferred to the pallet, causing it to deform and affecting the accuracy of the workpiece's forging shape and dimensions.
An intelligent auxiliary device for forging loading and unloading was designed, including a guide bracket, a movable carrier plate, a rotating tube, and a nozzle. By alternately using the movable carrier plate and the nozzle to spray airflow, the carrier plate is cooled and cleaned, preventing deformation of the carrier plate and ensuring the accuracy of the forging shape of the workpiece.
It effectively prevents the deformation of the pallet, improves the forging precision and dimensional accuracy of the workpiece, reduces the impact of thermal deformation of the pallet, and improves the efficiency of forging.
Smart Images

Figure CN223762056U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of forging auxiliary equipment technology, and in particular to an intelligent auxiliary device for forging loading and unloading. Background Technology
[0002] Forging is a forming process that uses the hammer, anvil, punch, or die of forging machinery to apply pressure to a blank, causing it to undergo plastic deformation, thereby obtaining a part of the required shape and size. During forging, auxiliary devices are needed to assist in loading and unloading the workpieces to ensure orderly movement. However, in the existing technology, when auxiliary devices assist in loading and unloading workpieces during forging, the hotter workpiece is placed on the pallet for forging. The hotter workpiece will transfer heat to the pallet, so multiple workpieces are frequently placed on the pallet for forging. The pallet will deform after being heated and pressure is applied, affecting the accuracy of the shape and size of the forged workpiece. Summary of the Invention
[0003] This disclosure relates to an intelligent auxiliary device for forging loading and unloading, which solves the problem in the prior art where, when auxiliary devices assist in forging and unloading workpieces, hot workpieces are placed on a pallet for forging and forming. The hot workpieces will transfer heat to the pallet, so multiple workpieces are frequently placed on the pallet for forging. When pressure is applied after the pallet is heated, it will deform, affecting the accuracy of the forging shape and size of the workpiece.
[0004] In a first aspect, this disclosure provides an intelligent auxiliary device for forging loading and unloading, specifically comprising: a guide bracket, the guide bracket having a rectangular frame structure, and a movable carrier plate slidably mounted on the inner side of the guide bracket; the movable carrier plate having a circular structure, and a positioning cover mounted on the side of the movable carrier plate; a positioning block mounted on the inner side of the positioning cover by a spring; support plates mounted on both ends of the rear side of the guide bracket; a rotating tube rotatably mounted on the top of the support plate, and an air pump mounted on one side of the support plate, wherein the rotating tube has a cylindrical structure, and a nozzle is mounted on the outer side of the rotating tube.
[0005] Furthermore, the guide bracket has lateral cleaning grooves at the bottom of its front and rear sides, end cleaning grooves at the bottom of its two ends, and a guide groove on its inner side; the bottom lateral cleaning grooves of the guide grooves are connected to each other.
[0006] Furthermore, guide plates are installed on both sides of the movable carrier plate; the guide plates are slidably installed inside the guide groove; cleaning plate one and cleaning plate two are also installed on the outer side of the movable carrier plate; the side of cleaning plate one is inclined, and cleaning plate one is slidably installed inside the end cleaning groove; the two sides of cleaning plate two are inclined.
[0007] Furthermore, a connecting rod is installed at the middle position of the outer side of the two positioning blocks; the two ends of the connecting rod are located in the middle position of the positioning cover, and the connecting rod has a cylindrical structure, and a protective plate is installed on the top of the connecting rod; the top two sides of the protective plate have an arc structure, and the bottom two sides of the protective plate are slidably installed on the top of the guide bracket.
[0008] Furthermore, positioning plates are installed at both ends of the rotating tube. The positioning plates are circular and have multiple evenly arranged slots on their sides. A guide pipe is installed on the air pump output end on one side of the support plate.
[0009] Furthermore, an air intake pipe is installed at the top of the guide pipe; multiple slots are opened on the outer side of the rotating pipe, and the rotating pipe is rotatably installed on the inner side of the air intake pipe, with the slots on the outer side of the rotating pipe located on the inner side of the air intake pipe.
[0010] Furthermore, the support plate has a guide groove on its side; a movable plate is slidably mounted on the bottom of the guide groove via a spring; a retaining plate is provided on the top of the movable plate; the retaining plate is installed in a groove on the outside of the positioning plate.
[0011] This utility model provides an intelligent auxiliary device for forging loading and unloading, which has the following beneficial effects:
[0012] In use, this invention uses two movable support plates alternately below the forging press to support the hot workpiece, allowing the movable support plates time to cool down. This reduces the impact of deformation of the movable support plates on the dimensions of the forged workpiece. When assisting in loading and unloading the forged workpiece, one movable support plate is pushed on the inside of the guide bracket, which drives the other movable support plate to move via a connecting rod. When the workpiece on one movable support plate is below the forging press, the other movable support plate is at one end of the guide bracket. The airflow from the nozzle on the side of the rotating tube cools the other movable support plate, preventing deformation due to heat and pressure during prolonged use, ensuring the flatness of the movable support plate surface, and guaranteeing the accuracy of the forged shape and dimensions of the workpiece.
[0013] In addition, the airflow ejected from the nozzles on the outside of the rotating tube can clean up the slag generated during forging, cool the movable carrier plate carrying the workpiece, and assist in loading and unloading the forged workpiece. The angle of the rotating tube is adjusted on the two support plates, and the nozzles on the outside of the rotating tube are directed towards the appropriate position of the movable carrier plate. The airflow ejected from the nozzle at the middle position on the outside of the rotating tube blows and cleans the slag on the movable carrier plate during the forging process, while the airflow ejected from the nozzles at both ends on the outside of the rotating tube cools down the movable carrier plate after forging, improving the forging accuracy of the workpiece and assisting the workpiece to complete the forging process quickly. Attached Figure Description
[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings of the embodiments will be briefly described below.
[0015] The accompanying drawings described below are only related to some embodiments of the present invention and are not intended to limit the present invention.
[0016] In the attached diagram:
[0017] Figure 1 A schematic diagram of the overall structure of this application is shown;
[0018] Figure 2 A cross-sectional view of the guide bracket structure of this application is shown;
[0019] Figure 3 A three-dimensional structural diagram of the protective plate of this application is shown;
[0020] Figure 4 A cross-sectional view of the positioning cover structure of this application is shown;
[0021] Figure 5 A three-dimensional structural diagram of the rotating tube of this application is shown;
[0022] Figure 6 This application shows the result of Figure 5 A schematic diagram of the enlarged structure of part A is shown.
[0023] List of reference numerals
[0024] 1. Guide bracket; 101. Lateral cleaning groove; 102. End cleaning groove; 103. Guide groove; 104. Movable carrier plate; 105. Guide plate; 106. Cleaning plate one; 107. Cleaning plate two;
[0025] 2. Positioning cover; 201. Positioning block; 202. Connecting rod; 203. Protective plate;
[0026] 3. Support plate; 301. Rotating tube; 302. Positioning plate; 303. Guide tube; 304. Air inlet pipe; 305. Guide vertical groove; 306. Movable plate; 307. Clamping plate. Detailed Implementation
[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the described embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0028] Please refer to Figures 1 to 6 :
[0029] Example 1:
[0030] This utility model proposes an intelligent auxiliary device for forging loading and unloading, comprising: a guide bracket 1, which is a rectangular frame structure, and a movable carrier plate 104 is slidably installed on the inner side of the guide bracket 1; lateral cleaning grooves 101 are provided on the bottom of the front and rear sides of the guide bracket 1, end cleaning grooves 102 are provided on the bottom of both ends of the guide bracket 1, and a guide groove 103 is provided on the inner side of the guide bracket 1; the bottom of the guide groove 103 is connected to the lateral cleaning grooves 101; guide plates 105 are installed on both sides of the movable carrier plate 104; the guide plates 105 are slidably installed inside the guide grooves 103; a first cleaning plate 106 and a second cleaning plate 107 are also installed on the outer side of the movable carrier plate 104; the side of the first cleaning plate 106 is inclined, and the first cleaning plate 106 is slidably installed inside the end cleaning groove 102; the two sides of the second cleaning plate 107 are inclined.
[0031] In this embodiment, when assisting in loading and unloading forged workpieces, the guide bracket 1 is placed below the forging hammer of the forging press, and the heated workpiece is placed on the top of the movable carrier plate 104. The movable carrier plate 104 is pushed to be placed under the forging press for forging processing. The guide plates 105 on both sides of the movable carrier plate 104 move along the guide groove 103 to ensure that the movable carrier plate 104 moves in a straight line. During the movement of the movable carrier plate 104, the first cleaning plate 106 moves the debris on the moving path of the movable carrier plate 104 to both ends and discharges it through the end cleaning groove 102. When the movable carrier plate 104 moves in the other direction, the second cleaning plate 107 pushes the debris to both sides and discharges it through the side cleaning groove 101, reducing the workload of cleaning the debris generated by forging in the later stage.
[0032] In Example 2, based on Example 1, the movable carrier plate 104 has a circular structure, and a positioning cover 2 is installed on the side of the movable carrier plate 104; a positioning block 201 is installed on the inner side of the positioning cover 2 via a spring; a connecting rod 202 is installed at the middle position of the outer sides of the two positioning blocks 201; the two ends of the connecting rod 202 are located at the middle position of the positioning cover 2, and the connecting rod 202 has a cylindrical structure, and a protective plate 203 is installed on the top of the connecting rod 202; the top two sides of the protective plate 203 have an arc-shaped structure, and the bottom two sides of the protective plate 203 are slidably installed on the top of the guide bracket 1. When assisting in loading and unloading the forging workpiece, the two movable carrier plates 104... A positioning cover 2 is installed on the outside of 04. Under the action of the spring, the connecting rod 202 drives the positioning block 201 to be installed on the inside of the positioning cover 2. When the workpiece on one movable carrier plate 104 vibrates during forging, the spring buffers the vibration and prevents it from being transmitted to the other movable carrier plate 104. When the movable carrier plate 104 moves, it drives the other movable carrier plate 104 to move inside the guide bracket 1, so that the two movable carrier plates 104 can be used alternately to prevent the movable carrier plate 104 from deforming due to heat. In addition, during the forging process, the protective plate 203 blocks the slag generated by forging and reduces the impact on the cooling of the idle movable carrier plate 104.
[0033] In Example 3, based on Example 1, support plates 3 are installed at both ends of the rear side of the guide bracket 1; a rotating tube 301 is rotatably installed on the top of the support plate 3, and an air pump is installed on one side of the support plate 3. The rotating tube 301 has a cylindrical structure, and a nozzle is installed on the outer side of the rotating tube 301; positioning plates 302 are installed at both ends of the rotating tube 301. The positioning plates 302 have a circular structure, and multiple evenly arranged slots are provided on the side of the positioning plates 302; the air pump on one side of the support plate 3... A guide pipe 303 is installed at the outlet end; an air inlet pipe 304 is installed at the top of the guide pipe 303; multiple slots are opened on the outer side of the rotating pipe 301, and the rotating pipe 301 is rotatably installed on the inner side of the air inlet pipe 304, with the slots on the outer side of the rotating pipe 301 located on the inner side of the air inlet pipe 304; a guide vertical groove 305 is opened on the side of the support plate 3; a movable plate 306 is slidably installed at the bottom of the guide vertical groove 305 by a spring; a clamping plate 307 is provided at the top of the movable plate 306; the clamping plate 307 is installed on the positioning plate. When assisting in loading and unloading forging workpieces in the slot on the outside of 302, the angle of the rotating tube 301 is adjusted according to the position of the movable carrier plate 104. The rotating tube 301 is rotated on the two support plates 3 to drive the positioning plate 302 to move. Under the action of the spring, the movable plate 306 moves upward along the guide vertical groove 305. The clamping plate 307 on the top of the movable plate 306 is installed in the clamping groove on the outside of the positioning plate 302 to fix the position of the positioning plate 302, so that the nozzle on the outside of the rotating tube 301 is at a suitable tilt angle. The airflow generated by the air pump on the side of one support plate 3 enters the air inlet pipe 304 through the guide pipe 303. The airflow then enters the interior through the slot on the outside of the rotating tube 301 and is sprayed out through the nozzle. The airflow sprayed from the nozzle at the middle position on the outside of the rotating tube 301 blows and cleans the slag generated during the forging process. The airflow sprayed from the nozzles at both ends on the outside of the rotating tube 301 cools the idle movable carrier plate 104 to prevent the movable carrier plate 104 from being deformed under pressure due to prolonged heating.
[0034] The working principle of this embodiment is as follows: During use, a heated workpiece is placed on top of a movable carrier plate 104. The movable carrier plate 104 is pushed under a forging press for forging. Guide plates 105 on both sides of the movable carrier plate 104 move along guide grooves 103. Cleaning plate one 106 moves debris along the moving path of the movable carrier plate 104 to both ends and discharges it through end cleaning grooves 102. When the movable carrier plate 104 moves in the other direction, cleaning plate two 107 pushes debris to both sides and discharges it through lateral cleaning grooves 101. Under the action of a spring, connecting rod 202 drives positioning block 201 to be installed inside positioning cover 2. When the movable carrier plate 104 moves, it drives another movable carrier plate 104 to move inside the guide bracket 1. The two movable carrier plates 104 are used alternately. Adjust the angle of the rotating tube 301 according to the position of the movable carrier plate 104. Rotate the rotating tube 301 on the two support plates 3 to drive the positioning plate 302 to move. Under the action of the spring, the movable plate 306 moves upward along the guide vertical groove 305. The movable plate 306 drives the clamping plate 307 to fix the position of the positioning plate 302. The nozzle on the outside of the rotating tube 301 is at a suitable tilt angle. The airflow generated by the air pump on the side of one support plate 3 enters the air inlet pipe 304 through the guide pipe 303 and then enters the interior through the slot on the outside of the rotating tube 301 and is sprayed out through the nozzle. The airflow sprayed from the nozzle at the middle position on the outside of the rotating tube 301 blows and cleans the slag generated during the forging process. The airflow sprayed from the nozzles at both ends on the outside of the rotating tube 301 cools the idle movable carrier plate 104.
[0035] The following points should be noted in this article:
[0036] 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in a general design.
[0037] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0038] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.
Claims
1. An intelligent auxiliary device for forging loading and unloading, comprising: The utility model provides a guiding support (1), the inside slide of guiding support (1) is installed with movable carrier plate (104), it is characterized in being installed with positioning cover (2) in the side of movable carrier plate (104), the inside of positioning cover (2) is installed with positioning block (201) through spring, the rear side both ends of guiding support (1) are installed with support plate (3), the top rotation of support plate (3) is installed with rotary pipe (301), and the side of one support plate (3) is installed with air pump, wherein the outside of rotary pipe (301) is installed with nozzle.
2. The intelligent auxiliary device for forging loading and unloading according to claim 1, characterized in that, The bottom of guiding support (1) is provided with lateral cleaning groove (101) on the front and back sides, the bottom of both ends of guiding support (1) is provided with end cleaning groove (102), and the inside of guiding support (1) is provided with guide groove (103); the bottom lateral cleaning groove (101) of guide groove (103) is connected.
3. The intelligent auxiliary device for forging loading and unloading according to claim 2, characterized in that, Both sides of movable carrier plate (104) are installed with guide plate (105); the inside of guide groove (103) is slidably installed with guide plate (105); the outside of movable carrier plate (104) is further installed with cleaning plate one (106) and cleaning plate two (107); the inside of end cleaning groove (102) is slidably installed with cleaning plate one (106).
4. The intelligent auxiliary device for forging loading and unloading according to claim 3, characterized in that, The outside of both positioning blocks (201) is installed with connecting rod (202) at the middle position, the both ends of connecting rod (202) are at the middle position of positioning cover (2), and the top of connecting rod (202) is installed with protective plate (203); the top of protective plate (203) is arc-shaped structure, and the bottom of protective plate (203) is slidably installed on the top of guiding support (1).
5. The intelligent auxiliary device for forging loading and unloading according to claim 4, characterized in that, The both ends of rotary pipe (301) are installed with positioning plate (302), wherein the side of positioning plate (302) is provided with multiple evenly arranged clamping grooves; the output end of air pump on the side of one support plate (3) is installed with flow guide pipe (303).
6. The intelligent auxiliary device for forging loading and unloading according to claim 5, characterized in that, The top of flow guide pipe (303) is installed with air inlet pipe (304); the outside of rotary pipe (301) is provided with multiple grooves, and rotary pipe (301) is rotatably installed in the inside of air inlet pipe (304), and the groove outside rotary pipe (301) is in the inside of air inlet pipe (304).
7. The intelligent auxiliary device for forging loading and unloading according to claim 6, characterized in that, The side of support plate (3) is provided with guide vertical groove (305); the bottom of guide vertical groove (305) is slidably installed with movable plate (306) through spring; the top of movable plate (306) is provided with clamping plate (307); clamping plate (307) is installed in the groove outside positioning plate (302).