Boiler combustion cloth welding anti-adhesion device

Abstract

The utility model relates to the field of welding equipment, in particular to a boiler combustion cloth welding anti-adhesion device which comprises an air cylinder, a rack, a rod frame, a guide rod, a welding head, a welding frame and a clamp frame, the air cylinder is fixedly installed at the top of the rack, the output end of the air cylinder penetrates through the rack, the clamp frame is fixedly installed at the output end of the air cylinder, and a clamping column is arranged at the front end of the clamp frame. The welding head penetrates through the clamping column, the bottom end of the welding head penetrates through the clamp frame, the welding head is fixedly installed on the clamping column and the clamp frame, and through cooperation of the isolation ring and the inductive switch which are uniquely designed, when the welding head adheres to a workpiece, the equipment can detect and shut down in time, and meanwhile sound-light alarm is given out; equipment damage or welding quality reduction caused by adhesion is effectively avoided, after welding is completed, the mechanism is automatically lifted, and a welding head is separated from a workpiece. If slight adhesion exists, the adhesion part can be automatically bounced off through the elastic force of the spring, and the accuracy and stability of welding each time are ensured.

Description

Technical Field

[0001] This utility model relates to the field of welding equipment, specifically a device for preventing the welding of boiler combustion cloth from sticking together. Background Technology

[0002] In modern industrial manufacturing, the combustion cloth of a boiler premixed burner head is typically made of woven nickel mesh, which needs to be welded to an arc-shaped stainless steel perforated plate. This welding process requires the two materials to be instantly melted together by a high current to achieve a strong bond. However, traditional welding methods, namely manual resistance welding equipment, present significant problems and challenges.

[0003] First, manual operation introduces high-risk safety hazards. Operators must hold the workpiece by hand for welding; as the welding head wears down, the resistance increases, and the welding head may stick to the nickel mesh, causing the operator to lose control of the workpiece and potentially leading to an accident. Furthermore, prolonged hand-held operation increases the operator's physical exertion, easily leading to fatigue and further exacerbating the safety risks.1

[0004] Secondly, inconsistent welding quality is also a major problem. Relying on manual experience and foot switches to control the welding process makes it difficult to ensure consistent quality at each weld point. Human error frequently leads to weak welds or over-welding. Furthermore, manual operation makes it difficult to guarantee uniform weld spacing, directly impacting the performance and appearance of the final product.

[0005] Finally, the low production efficiency of traditional welding methods is also a significant issue. Each weld requires manual adjustment of position and activation of a foot pedal, making the entire process time-consuming and unsuitable for large-scale production. Furthermore, manual operation limits the automation level of the production line, hindering the improvement of overall production efficiency. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] To address the shortcomings of existing technologies, this utility model provides a device for preventing the welding of boiler combustion cloth from sticking together.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, this utility model provides the following technical solution: a boiler combustion cloth welding anti-adhesion device, comprising a cylinder, a frame, a rod frame, a guide rod, a welding head, a welding frame, and a fixture frame. The cylinder is fixedly installed on the top of the frame, and the output end of the cylinder passes through the frame. The fixture frame is fixedly installed on the output end of the cylinder. A clamping column is provided at the front end of the fixture frame. The welding head passes through the clamping column, and the bottom end of the welding head passes through the fixture frame. The welding head is fixedly installed on the clamping column and the fixture frame. The rod frame is located on both sides of the frame. The guide rod passes through the rod frame, and the lower end of the guide rod is connected to the welding frame. An inductive switch is fixedly installed on the rod frame. An isolation ring is fitted on the top end of the guide rod. The isolation ring is adapted to the inductive switch. A spring is fitted on the guide rod, and the spring is located between the rod frame and the welding frame.

[0010] Preferably, the end of the rod frame is provided with a guide sleeve, and the guide rod passes through the guide sleeve.

[0011] More preferably, the welding frame has a V-shaped structure.

[0012] Preferably, the inductive switch is mounted on one of the rods, and the isolation ring is mounted on one of the guide rods.

[0013] Preferably, the inductive switch is fixedly mounted on the rod frame by an adjustment bracket. The adjustment bracket has an L-shaped structure and an adjustment port. Two limiting nuts are symmetrically fitted on the inductive switch by a threaded structure, and the two limiting nuts clamp the adjustment bracket.

[0014] More preferably, the frame and the pole are provided with a mounting bracket, and the mounting bracket is provided with a plurality of mounting holes.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, this utility model provides a boiler combustion cloth welding anti-sticking device, which has the following beneficial effects:

[0017] Significant anti-adhesion function: Through the uniquely designed isolation ring and the induction switch, when the welding head and the workpiece adhere to each other, the equipment can detect and stop immediately, and at the same time issue an audible and visual alarm, effectively avoiding equipment damage or welding quality degradation caused by adhesion.

[0018] Automatic separation and protection: After welding is completed, the mechanism automatically lifts up, separating the welding head from the workpiece. If slight adhesion exists, the spring force can automatically spring the adhered parts apart, ensuring the accuracy and stability of each weld while protecting the welding head and workpiece from damage.

[0019] Intelligent detection and control: The ingenious combination of inductive switches and isolation rings enables intelligent monitoring of the welding process. When welding abnormalities occur or the preset number of welding operations is reached, the equipment can automatically issue a warning, prompting inspection or replacement of the welding head, effectively preventing accidents.

[0020] Structural optimization design: The V-shaped welding frame and L-shaped adjustment frame, as well as the guide bushing, not only improve the welding accuracy and stability, but also make the equipment more compact, easier to install and maintain.

[0021] Highly adjustable height and adaptable: The position of the induction switch can be easily adjusted through the adjustment port and limit nut on the adjustment frame to adapt to the welding needs of workpieces of different sizes and shapes, enhancing the versatility and flexibility of the equipment. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the welding assembly and the welded workpiece of this utility model;

[0023] Figure 2 This is a side view of the welding assembly of this utility model;

[0024] Figure 3 This is a schematic diagram of the front structure of the welding assembly of this utility model;

[0025] In the diagram: 1. Cylinder; 2. Guide rod; 3. Isolation ring; 4. Inductive switch; 5. Welding head; 6. Frame; 7. Welding frame; 8. Fixture frame; 9. Spring; 10. Clamping column; 11. Rod frame; 12. Limit nut; 13. Adjustment port; 14. Adjustment frame; 15. Mounting frame; 16. Guide bushing. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-3This utility model relates to a welding anti-adhesion device for boiler combustion cloth, comprising a cylinder 1, a frame 6, a rod frame 11, a guide rod 2, a welding head 5, a welding frame 7, and a fixture frame 8. The cylinder 1 is fixedly installed on the top of the frame 6, and the output end of the cylinder 1 passes through the frame 6. The fixture frame 8 is fixedly installed on the output end of the cylinder 1. The front end of the fixture frame 8 is provided with a clamping column 10, the welding head 5 passes through the clamping column 10, and the bottom end of the welding head 5 passes through the fixture frame 8. The welding head 5 is fixedly installed on the clamping column 10 and the fixture frame 8. The rod frame 11 is located on both sides of the frame 6. The guide rod 2 passes through the rod frame 11, and the lower end of the guide rod 2 is connected to the welding frame 7. An induction switch 4 is fixedly installed on the rod frame 11. An isolation ring 3 is fitted on the top end of the guide rod 2. The isolation ring 3 is adapted to the induction switch 4. A spring 9 is fitted on the guide rod 2, and the spring 9 is located between the rod frame 11 and the welding frame 7.

[0028] This anti-adhesion device for welding boiler combustion cloth aims to prevent the welding head 5 from sticking to the workpiece during the welding process by combining mechanical structure and induction control system, thus ensuring welding quality and production efficiency. The device consists of cylinder 1, frame 6, rod frame 11, guide rod 2, welding head 5, welding frame 7, and fixture frame 8. All components work together to achieve an automated welding process and respond promptly when abnormalities are detected.

[0029] Working principles of various preferred technical solutions

[0030] Pneumatic drive and stationary

[0031] Cylinder 1: Mounted on top of frame 6, it provides power to move the entire welding mechanism up and down. The output end of cylinder 1 passes through frame 6 and connects to fixture frame 8, ensuring that welding head 5 can accurately reach the predetermined position.

[0032] Fixture frame 8: Fixed at the output end of cylinder 1, with a clamping column 10 at the front end for supporting and fixing welding head 5 to ensure its stability during the welding process.

[0033] Design of guide rod 2 and welding frame 7

[0034] Guide rod 2: Passes through rod frame 11 and connects to welding frame 7, serving as a guide while transmitting power from cylinder 1. Welding frame 7 adopts a V-shaped structure design, which helps to better adapt to workpiece surfaces of different shapes and improve welding quality.

[0035] Spring 9: Mounted on guide rod 2, located between rod frame 11 and welding frame 7. When all mechanisms are raised after welding is completed, the elasticity of spring 9 helps to separate the slightly adhered weld head 5 and workpiece, ensuring smooth welding the next time.

[0036] Sensing control and safety mechanisms

[0037] Inductive switch 4 and isolation ring 3: An inductive switch 4 is fixedly installed on the rod 11, and an isolation ring 3 is fitted onto the top of the guide rod 2. The two are used in conjunction. Under normal circumstances, the isolation ring 3 is below the inductive switch 4, and the signal is maintained. When welding is completed and the lifting mechanism is activated, if the welding head 5 is not stuck to the workpiece, the isolation ring 3 descends with the guide rod 2, and the signal from the inductive switch 4 disappears. Conversely, if sticking occurs, the isolation ring 3 cannot descend normally, the inductive switch 4 continues to sense the signal, and the equipment will stop and issue an audible and visual alarm.

[0038] Adjustment bracket 14: The inductive switch 4 is fixed to the rod frame 11 by an L-shaped adjustment bracket 14. The adjustment bracket 14 is provided with an adjustment port 13 to facilitate the adjustment of the position of the inductive switch 4. Two limit nuts 12 are symmetrically fitted on the inductive switch 4, which clamp the adjustment bracket 14 through a threaded structure to ensure the stability and accuracy of the inductive switch 4.

[0039] Orientation and Stability

[0040] Guide sleeve 16: It is set at the end of the rod frame 11, through which the guide rod 2 passes, ensuring that the guide rod 2 always maintains a straight line during the up and down movement, avoiding deviation or jamming, and improving the stability and reliability of the entire system.

[0041] Installation and Integration

[0042] Mounting bracket 15: Mounting bracket 15 is provided on both the frame 6 and the pole frame 11. The mounting bracket 15 has several mounting holes, which makes it easy to fix the entire device to the production line or other work platform, and also facilitates subsequent maintenance and replacement of parts.

[0043] The welding frame 7, clamping column 10, and welding head 5 in this utility model can be installed by welding or flange connection.

[0044] The inductive switch 4 in this utility model adopts a mature sensing device, such as a cylindrical inductive switch 4 with the following model numbers: BNI6-M18MN3U-G7 / 2 (Turck), NBNM-E18-A24V-Z19C (Pepperl+Fuchs), and E2A-M18KS-N1 (Omron).

[0045] Detailed Workflow

[0046] Preparation stage

[0047] Install the anti-adhesion device onto the designated work platform, connect the air source, power supply and control system, and ensure that all components are in good condition.

[0048] Adjust the position of the induction switch 4 according to the specific welding task to match the isolation ring 3, and at the same time calibrate other relevant parameters (such as welding current, time, etc.).

[0049] clamping workpiece

[0050] Place the boiler combustion cloth to be welded in the appropriate position and use auxiliary clamps to fix the workpiece to ensure that it will not shift during the welding process.

[0051] Welding Start

[0052] The operator starts the equipment, and cylinder 1 moves the entire welding mechanism downward until welding head 5 contacts the workpiece surface. At this point, welding head 5 begins the welding operation, melting the material to form a weld.

[0053] Monitoring and Feedback

[0054] During the welding process, the inductive switch 4 monitors the position of the isolation ring 3 in real time. If the welding head 5 is in normal contact with the workpiece and there is no adhesion, when all mechanisms are raised after welding is completed, the isolation ring 3 descends with the guide rod 2, and the signal from the inductive switch 4 disappears.

[0055] If adhesion occurs, the isolation ring 3 will not be able to descend normally, the induction switch 4 will continue to sense the signal, the equipment will immediately stop and issue an audible and visual alarm to remind the operator to handle the abnormal situation.

[0056] Separation and Reset

[0057] Under normal circumstances, after welding is completed, all mechanisms are raised, the elastic force of spring 9 helps to separate welding head 5 and workpiece, guide rod 2 and isolation ring 3 begin to move down, and induction switch 4 senses the signal again, ready to weld the next point.

[0058] If there is only slight adhesion, the spring force of spring 9 is sufficient to bounce the adhesion away, ensuring that the next welding can proceed smoothly.

[0059] Loop operation

[0060] The equipment repeats the above steps according to the preset program, completing the operation of multiple welding points in sequence. After a certain number of welds are completed, the system will issue a warning to prompt the operator to check or replace welding head 5, ensuring long-term stable operation.

[0061] Maintenance

[0062] Regularly check the condition of each component, such as cleaning guide rod 2 and replacing worn seals, to ensure that the device is always in optimal working condition.

[0063] Technological advantages

[0064] High precision: The relative position between the welding head 5 and the workpiece is monitored in real time by the induction control system, ensuring that each welding is accurate and improving the consistency of welding quality.

[0065] Safety: When abnormal adhesion occurs, the equipment can respond quickly and take protective measures to avoid potential safety hazards and ensure the personal safety of operators.

[0066] Easy to maintain: The modular design makes it easy to disassemble and replace the components, simplifying daily maintenance and reducing repair costs.

[0067] Reliability: The use of high-quality materials and precision machining processes enhances the overall durability and reliability of the device, extending its service life.

[0068] In summary, the boiler combustion cloth welding anti-adhesion device provided by this utility model combines multiple advanced technologies and user-friendly designs, significantly improving the safety and efficiency of the welding process. It is suitable for the large-scale industrial production needs of various boiler combustion cloths. It not only solves many problems existing in the prior art, but also provides manufacturers with a high-precision, high-reliability solution, ensuring the consistency and reliability of product quality.

[0069] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A boiler combustion fabric welding anti-blocking device, characterized in that, It includes cylinder (1), frame (6), pole frame (11), guide rod (2), welding head (5), welding frame (7) and clamp frame (8), the cylinder (1) is fixedly installed on the top of frame (6), the output end of the cylinder (1) penetrates the frame (6), the clamp frame (8) is fixedly installed on the output end of the cylinder (1), the front end of the clamp frame (8) is provided with clamping column (10), the welding head (5) penetrates the clamping column (10), the bottom end of the welding head (5) penetrates the clamp frame (8), and the welding head (5) is fixedly installed on the clamping column (10) and the clamp frame (8), the pole frame (11) is located on both sides of the frame (6), the guide rod (2) penetrates the pole frame (11), and the low end of the guide rod (2) is connected with the welding frame (7), the pole frame (11) is fixedly installed with inductive switch (4), the top end of the guide rod (2) is sleeved with isolation ring (3), the isolation ring (3) is matched with inductive switch (4), the guide rod (2) is sleeved with spring (9), and the spring (9) is located between the pole frame (11) and the welding frame (7).

2. A boiler combustion tile welding anti-sticking device according to claim 1, characterized in that, The end of the pole frame (11) is provided with a guide bushing (16), and the guide rod (2) penetrates the guide bushing (16).

3. A boiler combustion tile welding anti-sticking device according to claim 2, characterized in that, The welding frame (7) is V-shaped structure.

4. A boiler combustion tile welding anti-sticking device according to claim 3, characterized in that, The inductive switch (4) is arranged on one of the pole frames (11), and the isolation ring (3) is arranged on one of the guide rods (2).

5. A boiler combustion grate welding anti-sticking device according to claim 4, characterized in that, The inductive switch (4) is fixedly installed on the pole frame (11) through the adjusting frame (14), the adjusting frame (14) is L-shaped structure, and the adjusting frame (14) is provided with adjusting port (13), the inductive switch (4) is symmetrically sleeved with two limiting nuts (12) through screw structure, and the two limiting nuts (12) clamp the adjusting frame (14).

6. A boiler combustion tile welding anti-sticking device according to claim 5, characterized in that, The frame (6) and the pole frame (11) are provided with mounting frame (15), and the mounting frame (15) is provided with a plurality of mounting holes.

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