Device for rapidly removing burrs and oxide skin of push rod

By designing a device that includes a worktable and a brush, the automatic removal of burrs and oxide scale from automotive push rods is achieved using a push rod support mechanism and a brush. This solves the problem of push rod surface treatment after high-frequency heating, improves processing quality, and reduces manual labor intensity.

CN223762854UActive Publication Date: 2026-01-06WUHAN PANZHOU PRECISION TECH CO LTD
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Patent Information

Application Number
CN202423228926.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2026-01-06
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

In the existing technology, burrs and oxide scale generated during high-frequency heating of automotive push rod parts are difficult to remove efficiently, resulting in decreased processing quality and increased manual labor intensity.

Method used

Design a device that includes a worktable, a push rod support mechanism, and a brush. The push rod support mechanism drives the push rod to make circular motion on a horizontal plane, while the brush rotates to automatically remove oxide scale and fine burrs.

Benefits of technology

It achieves automated removal of burrs and oxide scale, ensuring the quality of the push rod, reducing manual labor intensity and saving costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a device for quickly removing burrs and oxide skin of a push rod, which comprises a workbench, a push rod supporting mechanism and a brush, and the push rod supporting mechanism is arranged on the workbench and is used for supporting the push rod to be processed and driving the push rod to be processed to do circular motion on a horizontal plane; the brush is vertically installed on the workbench, can vertically rotate around the axial direction of the brush and is used for brushing away oxide skin and small burrs on the push rod to be treated. The automatic processing device has the advantages of being simple in structure, reasonable in design, capable of achieving automatic processing of burrs and oxide skin on the push rod, capable of guaranteeing the quality of the push rod, free of manual processing, capable of reducing the labor intensity of workers, capable of saving manpower and capable of reducing cost.
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Description

Technical Field

[0001] This utility model relates to the field of automotive parts processing equipment technology, specifically to a device for quickly removing burrs and oxide scale from push rods. Background Technology

[0002] High-frequency quenching is achieved by generating a high-frequency (100KHz) current through a high-frequency power supply, which is coupled with the part to be heated through an inductor, generating an induced current of the same frequency on the surface of the workpiece. Utilizing the principle of the skin effect, a high temperature of 800-950℃ is generated on the surface of the part in a short time, and then rapidly cooled to achieve surface quenching.

[0003] Although the high-frequency heating process for automotive push rod parts is very short (usually completed in 2-4 seconds), it generates high temperatures just like ordinary heat treatment. When the high-temperature part surface comes into contact with air and oxygen in the cooling medium, oxide scale will form on the part surface.

[0004] Therefore, there is an urgent need to design a device to remove burrs and oxide scale generated during the high-frequency heating process of automotive pushrod-type parts. Utility Model Content

[0005] This invention provides a device for quickly removing burrs and oxide scale from push rods, aiming to solve the problems in the prior art.

[0006] The technical solution of this utility model to solve the above-mentioned technical problems is as follows:

[0007] An apparatus for quickly removing burrs and oxide scale from push rods includes a worktable, a push rod support mechanism, and a brush. The push rod support mechanism is mounted on the worktable to support the push rod to be treated and to drive the push rod to be treated to make circular motion on a horizontal plane. The brush is vertically mounted on the worktable and can rotate vertically around its own axis to brush off oxide scale and fine burrs on the push rod to be treated.

[0008] The beneficial effects of this utility model are as follows: During the operation, firstly, the push rod to be processed is placed on the push rod support mechanism by means that can be conceived by those skilled in the art; then, the push rod support mechanism is used to drive the push rod to be processed to make a circular motion on the horizontal plane, while the brush is rotated so that the brush can remove the oxide scale and fine burrs on the parts.

[0009] This utility model has a simple structure and reasonable design, which can realize the automatic treatment of burrs and oxide scale on push rods, ensuring the quality of push rods. At the same time, it eliminates the need for manual processing, reducing labor intensity, saving manpower, and reducing costs.

[0010] Based on the above technical solution, the present invention can be further improved as follows.

[0011] Furthermore, the workbench includes support A and support B, with support B fixedly mounted on support A; the push rod support mechanism is mounted on support B, and the brush is mounted on support A.

[0012] The advantages of adopting the above-mentioned further solution are that the structure is simple and the design is reasonable. The workbench adopts a split design of support A and support B, which makes assembly more convenient.

[0013] Furthermore, the support A includes a support plate A and multiple support columns A, the support plate A being horizontally arranged; the multiple support columns A being evenly spaced below the support plate A and supporting the support plate A respectively; the support B and the brush are respectively mounted on the support plate A.

[0014] The advantages of adopting the above-mentioned further scheme are that the structure is simple and the design is reasonable. The support A is assembled from the support plate A and multiple support columns A, which is convenient to assemble.

[0015] Furthermore, a motor A is fixedly installed on the lower surface of the support plate A, and the driving end of the motor A extends vertically upward and is fixedly connected to the lower end of the brush.

[0016] The advantages of adopting the above-mentioned further solution are that the structure is simple and the design is reasonable. The motor A is assembled using the support plate A, and the motor A drives the brush to rotate to remove the oxide scale and small burrs on the parts, thus ensuring the quality of the push rod processing.

[0017] Furthermore, the support B includes a support plate B and multiple support columns B. The support plate B is horizontally arranged, and the multiple support columns B are evenly spaced between the support plate B and the support plate A. The push rod support mechanism is installed on the support plate B.

[0018] The advantages of adopting the above-mentioned further scheme are that the structure is simple and the design is reasonable. The support B is assembled from the support plate B and multiple support columns B, which is convenient to assemble.

[0019] Furthermore, the push rod support mechanism includes a push plate and two rotating rocker arms, which are horizontally and rotatably mounted on the support column B; the push plate is horizontally arranged, with one end and the middle part of it rotatably connected to one end of each of the two rotating rocker arms; the other end of the push plate extends above the edge of the brush and has a circular hole for placing the push rod to be processed.

[0020] The beneficial effect of adopting the above-mentioned further solution is that during operation, rotating the two rotating rocker arms causes the push rod to rotate, so that the push rod to be treated placed on the push plate comes into contact with the rotating brush to remove the oxide scale and fine burrs on the push rod to be treated.

[0021] Furthermore, the size of the support plate A is larger than the size of the support plate B, and the brush is located at one end of the support plate B.

[0022] The advantages of adopting the above-mentioned further solution are that the structure is simple, the dimensions of support plate A and support plate B are reasonably designed, and it is convenient to assemble various components.

[0023] Furthermore, the other end of the push plate has a bent structure, and the other end is provided with a horizontal section, on which the circular holes are distributed.

[0024] The advantages of adopting the above-mentioned further solution are that the structure is simple, the shape of the other end of the push plate is reasonably designed, and it is convenient to place the push rod on the push plate.

[0025] Furthermore, the other ends of the two rotating rocker arms are rotatably connected to the support plate B via vertically arranged pivots.

[0026] The advantages of adopting the above-mentioned further solution are that the structure is simple and the design is reasonable. The other ends of the two rotating rocker arms are respectively connected to the support plate B through vertically set rotating shafts, which makes assembly convenient.

[0027] Furthermore, a motor B is fixedly installed on the lower surface of the support plate B, and the driving end of the motor B is vertically upward and fixedly connected to the lower end of any one of the rotating shafts.

[0028] The beneficial effect of adopting the above-mentioned further solution is that during operation, motor B drives two rotating rocker arms to rotate horizontally through the corresponding rotating shaft, so that the two rotating rocker arms drive the push plate to run on the horizontal plane, so that the push rod to be treated on the push plate continuously contacts the brush to brush off the oxide scale and fine burrs on the push rod to be treated. Attached Figure Description

[0029] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0030] Figure 2 This is a three-dimensional structural diagram of the present invention when processing the push rod;

[0031] Figure 3 This is a front view of the present invention when processing the push rod;

[0032] Figure 4 This is a top view of the present invention when processing the push rod.

[0033] The attached diagram lists the components represented by each number as follows:

[0034] 1. Rotating rocker arm; 2. Push plate; 3. Brush; 4. Motor A; 5. Support A; 6. Motor B; 7. Support B; 8. Push rod to be processed. Detailed Implementation

[0035] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments of the present invention can be combined with each other.

[0036] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0037] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0038] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0039] Example 1

[0040] like Figures 1 to 4 As shown, this embodiment provides a device for quickly removing burrs and oxide scale from push rods, including a worktable, a push rod support mechanism, and a brush 3. The push rod support mechanism is installed on the worktable to support the push rod 8 to be treated and to drive the push rod 8 to be treated to make circular motion on the horizontal plane. The brush 3 is vertically installed on the worktable and can rotate vertically around its own axis to brush off the oxide scale and small burrs on the push rod 8 to be treated.

[0041] During the operation, firstly, the push rod 8 to be treated is placed on the push rod support mechanism by means that can be conceived by those skilled in the art; then, the push rod support mechanism is used to drive the push rod 8 to be treated to make a circular motion on the horizontal plane, while the brush is rotated so that the brush 3 brushes away the oxide scale and small burrs on the parts.

[0042] This embodiment has a simple structure and reasonable design, which can realize the automatic treatment of burrs and oxide scale on the push rod, ensuring the quality of the push rod. At the same time, it eliminates the need for manual processing, reducing labor intensity, saving manpower, and reducing costs.

[0043] Example 2

[0044] Based on Embodiment 1, in this embodiment, the workbench includes a support A5 and a support B7, with the support B7 fixedly installed on the support A5; the push rod support mechanism is installed on the support B7, and the brush 3 is installed on the support A5.

[0045] The solution has a simple structure and reasonable design. The workbench adopts a split design of support A5 and support B7, which makes assembly more convenient.

[0046] Preferably, in this embodiment, the brush 3 includes a brush shaft and annular bristles. The brush shaft is vertically rotatably mounted on the support A5, and the annular bristles are coaxially fixedly sleeved on the upper end of the brush shaft.

[0047] Example 3

[0048] Based on Embodiment 2, in this embodiment, the support A5 includes a support plate A and multiple support columns A, the support plate A is horizontally arranged; the multiple support columns A are evenly spaced below the support plate A and support the support plate A respectively; the support B7 and the brush 3 are respectively installed on the support plate A.

[0049] The scheme has a simple structure and reasonable design. The support A5 is assembled from the support plate A and multiple support columns A, which is convenient to assemble.

[0050] Preferably, in this embodiment, the support plate A is a rectangular plate.

[0051] Example 4

[0052] Based on Embodiment 3, in this embodiment, a motor A4 is fixedly installed on the lower surface of the support plate A, the driving end of the motor A4 extends vertically upward and is fixedly connected to the lower end of the brush 3.

[0053] The solution has a simple structure and reasonable design. It uses a support plate A to assemble a motor A4, and uses the motor A4 to drive the brush 3 to rotate, so as to remove the oxide scale and small burrs on the parts and ensure the quality of the push rod processing.

[0054] Example 5

[0055] Based on any one of Embodiments 3 to 4, in this embodiment, the support B7 includes a support plate B and multiple support columns B. The support plate B is horizontally arranged, and the multiple support columns B are evenly spaced between the support plate B and the support plate A. The push rod support mechanism is installed on the support plate B.

[0056] The scheme has a simple structure and reasonable design. Support B7 is assembled from support plate B and multiple support columns B, which is convenient to assemble.

[0057] Preferably, in this embodiment, the support plate B is a rectangular plate.

[0058] Example 6

[0059] Based on Embodiment 5, in this embodiment, the push rod support mechanism includes a push plate 2 and two rotating rocker arms 1, which are horizontally and rotatably mounted on the support column B; the push plate 2 is horizontally arranged, with one end and the middle part of it rotatably connected to one end of the two rotating rocker arms 1 respectively; the other end of the push plate 2 extends above the edge of the brush 3, and has a round hole for placing the push rod 8 to be processed.

[0060] During operation, the two rotating rocker arms 1 are rotated, which causes the push rod to rotate, so that the push rod 8 to be treated placed on the push plate 2 comes into contact with the rotating brush 3 to brush off the oxide scale and small burrs on the push rod 8 to be treated.

[0061] Preferably, in this embodiment, the pusher plate 2 is preferably a long strip plate structure.

[0062] Preferably, in this embodiment, the aforementioned rotating rocker arms 1 are respectively preferably flat plate structures, which are thin at one end and thick at the other end.

[0063] Example 7

[0064] Based on Embodiment 6, in this embodiment, the size of the support plate A is larger than the size of the support plate B, and the brush 3 is located at one end of the support plate B.

[0065] The design is simple, and the dimensions of support plate A and support plate B are reasonably designed, making it easy to assemble the various components.

[0066] Example 8

[0067] Based on any one of Embodiments 6 to 7, in this embodiment, the other end of the push plate 2 has a bent structure, and the other end is provided with a horizontal section, and the circular holes are distributed on the horizontal section.

[0068] The design is simple, and the shape of the other end of the push plate 2 is reasonably designed, making it easy to place the push rod on the push plate 2.

[0069] Example 9

[0070] Based on any one of Embodiments 6 to 8, in this embodiment, the other ends of the two rotating rocker arms 1 are respectively rotatably connected to the support plate B via vertically arranged rotating shafts.

[0071] The scheme has a simple structure and reasonable design. The other ends of the two rotating rocker arms 1 are respectively connected to the support plate B through vertically set rotating shafts, which makes assembly convenient.

[0072] Example 10

[0073] Based on Embodiment 9, in this embodiment, a motor B6 is fixedly installed on the lower surface of the support plate B, and the driving end of the motor B6 is vertically upward and fixedly connected to the lower end of any one of the rotating shafts.

[0074] During operation, motor B6 drives two rotating rocker arms 1 to rotate horizontally through the corresponding rotating shaft, so that the two rotating rocker arms 1 drive the push plate 2 to run on the horizontal plane, so that the push rod 8 to be treated on the push plate 2 continuously contacts the brush 3 to brush off the oxide scale and small burrs on the push rod 8 to be treated.

[0075] The working principle of this utility model is as follows:

[0076] During operation, motor B6 drives two rotating rocker arms 1 to rotate horizontally through the corresponding rotating shaft, while motor A4 drives brush 3 to rotate, so that the two rotating rocker arms 1 drive push plate 2 to run on the horizontal plane, so that the push rod 8 to be treated on push plate 2 continuously contacts brush 3 to brush off the oxide scale and small burrs on push rod 8 to be treated.

[0077] It should be noted that all electronic components involved in this utility model adopt existing technology, and all the above-mentioned components are electrically connected to the controller, and the control circuit between the controller and each component is existing technology.

[0078] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0079] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

[0080] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for quickly removing push rod burrs and scale, characterized in that: The utility model provides a push rod cleaning device, including workbench, push rod support mechanism and brush (3), push rod support mechanism is installed on workbench for supporting to be handled push rod (8) and drives to be handled push rod (8) circular motion on horizontal plane, the brush (3) vertical installation is in workbench, it can rotate around the vertical of self axle, for brushing off the oxide skin and small burr on to be handled push rod (8).

2. The device for quickly removing the push rod burr and the oxide scale according to claim 1, characterized in that: The workbench includes a support A (5) and a support B (7), the support B (7) is fixedly installed on the support A (5), the push rod support mechanism is installed on the support B (7), and the brush (3) is installed on the support A (5).

3. The device for quickly removing the push rod burr and the oxide scale according to claim 2, characterized in that: The support A (5) includes a support plate A and a plurality of support columns A, the support plate A is horizontally arranged, and the plurality of support columns A are uniformly and spacedly arranged below the support plate A and respectively support the support plate A.

4. The device for quickly removing the push rod burr and the oxide scale according to claim 3, characterized in that: A lower surface of the support plate A is fixedly installed with a motor A (4), a driving end of the motor A (4) vertically extends upward and is fixedly connected with a lower end of the brush (3).

5. The device for quickly removing push rod burrs and scales according to claim 3, characterized in that: The support B (7) includes a support plate B and a plurality of support columns B, the support plate B is horizontally arranged, and the plurality of support columns B are uniformly and spacedly arranged between the support plate B and the support plate A, and the push rod support mechanism is installed on the support plate B.

6. The device for quickly removing the push rod burr and the oxide scale according to claim 5, characterized in that: The push rod support mechanism includes a push plate (2) and two rotating rocker arms (1), the two rotating rocker arms (1) are horizontally and oppositely rotatably installed on the support columns B, the push plate (2) is horizontally arranged, one end and a middle part of the push plate (2) are rotatably connected with one ends of the two rotating rocker arms (1) respectively, and the other end of the push plate (2) extends above an edge of the brush (3) and is provided with a circular hole for placing the push rod (8) to be handled.

7. The device for quickly removing push rod burrs and scale according to claim 6, characterized in that: The support plate A is larger than the support plate B in size, and the brush (3) is located at one end of the support plate B.

8. The device for quickly removing the push rod burr and the oxide scale according to claim 6, characterized in that: The other end of the push plate (2) is in a bent structure, and the other end of the push plate (2) is provided with a horizontal section, and the circular hole is distributed on the horizontal section.

9. The device for quickly removing push rod burrs and scale according to claim 6, characterized in that: The other ends of the two rotating rocker arms (1) are rotatably connected with the support plate B through vertically arranged rotating shafts respectively.

10. The apparatus for rapid removal of push rod burrs and scale of claim 9, wherein: A lower surface of the support plate B is fixedly installed with a motor B (6), a driving end of the motor B (6) is vertically upwardly fixedly connected with a lower end of any one of the rotating shafts.