Full-automatic grinding equipment

Abstract

The utility model discloses full-automatic polishing equipment which comprises a rack and auxiliary equipment, a power feeding mechanism is arranged at the feeding end of the rack and the auxiliary equipment, a robot transplanting mechanism is arranged on an inner base of the rack and the auxiliary equipment, and a rotary polishing mechanism is arranged on the inner wall of the rack and the auxiliary equipment. According to the polishing equipment, the rack and the auxiliary equipment are arranged, and the power feeding mechanism, the robot transplanting mechanism, the rotary polishing mechanism, the power discharging mechanism and the laser coding mechanism are matched with an electric control operation system for use; a product is fed from the power feeding mechanism on the right side, slides to a preset position through the roller line, is grabbed by the robot transplanting mechanism and is placed at the position of the rotary grinding mechanism to be ground, after grinding is completed, the product is grabbed by the robot transplanting mechanism and is placed on the discharging roller line on the left side to slide to the power discharging mechanism, and the power discharging mechanism drives the product to the laser coding mechanism. When infrared senses the product, the assembly line stops, the positioning clamp clamps and prints codes, and the codes are scanned and stored after being printed.

Description

Technical Field

[0001] This utility model relates to the field of automated machining, specifically to fully automated grinding equipment. Background Technology

[0002] Automation refers to the development of systems that replace or assist humans in completing specific tasks in human production, daily life, and management activities, reducing and alleviating physical and mental labor, and improving work efficiency, effectiveness, and results. Automation technology is widely used in industry, agriculture, military, scientific research, transportation, commerce, medicine, services, and households. Adopting automation technology not only liberates people from heavy physical labor, some mental labor, and harsh or dangerous working environments, but also expands human organ functions, greatly improving labor productivity.

[0003] The existing technology has the following problems:

[0004] In existing technologies, grinding is usually only a single processing item and requires manual operation to complete a series of processing steps on the workpiece. Its performance is limited. Therefore, it is necessary to design a fully automatic grinding equipment. Utility Model Content

[0005] In view of the problems in the related technologies, this utility model proposes a fully automatic grinding equipment to overcome the above-mentioned technical problems existing in the existing related technologies.

[0006] Therefore, the specific technical solution adopted by this utility model is as follows:

[0007] A fully automatic grinding equipment includes a frame and auxiliary equipment. The infeed end of the frame and auxiliary equipment is equipped with a powered feeding mechanism. The internal base of the frame and auxiliary equipment houses a robotic transfer mechanism. The inner wall of the frame and auxiliary equipment is equipped with a rotary grinding mechanism. The bottom of the frame and auxiliary equipment is equipped with an electronic control operating system. The discharge end of the frame and auxiliary equipment is equipped with a powered discharge mechanism, and above the powered discharge mechanism is a laser marking mechanism. Through the configuration of the frame and auxiliary equipment, and in conjunction with the powered feeding mechanism, robotic transfer mechanism, and rotary grinding mechanism, it can be used to... During operation, the product is fed from the right-side power feeding mechanism, slides to the predetermined position via the roller line, is picked up by the robot transfer mechanism, and placed in the position of the rotary grinding mechanism for grinding. After grinding, the product is picked up by the robot transfer mechanism and placed on the left-side discharge roller line to slide onto the power discharge mechanism. The power discharge mechanism then drives the product to the laser marking mechanism. When the infrared sensor detects the product, the production line stops, the positioning fixture clamps and marks the product, the marking is completed, the code is scanned and saved, and finally the product is discharged by the power discharge mechanism. This completes a series of complex operations such as automated grinding and marking with low human intervention and high automation.

[0008] Preferably, the robotic transplanting mechanism includes a six-axis robot mounted on it, the output end of which is connected to a three-grip cylinder, and the output end of which is connected to a gripper fixture. The three-grip cylinder is from Airtac; the six-axis robot is from Siasun, has a load capacity of 20KG, and a movement radius of 1700.

[0009] Preferably, the rotary grinding mechanism includes an asynchronous motor and a protective cover installed inside the frame and auxiliary equipment. The output shaft of the asynchronous motor is fixedly connected to a wire grinding wheel via a coupling. A positioning seat is fixedly connected to the outer wall of the protective cover, and the positioning seat is located outside the wire grinding wheel. A dust suction port is provided at the bottom of the protective cover, and an oil guide plate is fixedly connected to the inner wall of the protective cover. With the rotary grinding mechanism, the wire grinding wheel rotates smoothly and grinds by directly connecting the asynchronous motor to the rotating shaft. The foreign matter removed by grinding slides to the dust suction port inside the protective cover through the oil guide plate, thus completing the chip removal.

[0010] The asynchronous motor is a 1.5-2KW variable frequency asynchronous motor; by setting the asynchronous motor to a 1.5-2KW variable frequency asynchronous motor, the speed can be adjusted by the frequency converter during and when grinding, which can save electricity and reduce wear.

[0011] Preferably, the laser marking mechanism includes a laser marking machine, an air blowing structure, a scanning structure, a pneumatic clamp, and an infrared sensor, all fixedly mounted on the power discharge mechanism. The scanning structure includes a scanning gun, and the pneumatic clamp is equipped with a cylinder.

[0012] Among them, the laser marking machine is from Jingwei Laser; the barcode scanner in the barcode scanning structure is from Honeywell; the cylinder in the pneumatic fixture uses Airtac products; through the setting of the laser marking mechanism, during use, when the product reaches the sensing position, the production line stops, the pneumatic fixture positions the product, the air blowing structure blows air onto the product to blow away the dust, the laser marking machine performs laser marking, the barcode scanning structure scans the code, and finally the data is saved.

[0013] The pneumatic clamp is equipped with a separate tooling fixture according to the product model being marked, thereby achieving a better working effect with the product.

[0014] The laser marking machine has a protective smoke extraction mechanism at the scanning position below, and the protective smoke extraction mechanism is equipped with a protective cover, which is connected to a separate negative pressure pipe. During use, the smoke from scanning is drawn away through the protective cover and the separate negative pressure pipe in the protective smoke extraction mechanism.

[0015] Preferably, the powered feeding mechanism includes a powered conveyor line, a non-powered roller line, and an infrared sensing device;

[0016] In this case, the non-powered roller line is positioned at a 20-30 degree angle, and the product slides down to the predetermined position;

[0017] The motor for the power assembly line is 300-500W.

[0018] Preferably, the electronic control operating system includes a human-machine interface screen installed on the rack and auxiliary equipment, wherein the touch screen in the human-machine interface screen is of the Weintek brand; the human-machine interface is operated through the human-machine interface screen installed on the rack and auxiliary equipment to control the operation of the overall equipment.

[0019] Preferably, the frame and auxiliary equipment include a frame, the bottom of the frame is provided with a fuma wheel, the outer wall of the frame is provided with a protective plate, the outer wall of the frame is provided with a micro switch, and the interior of the frame is provided with an industrial vacuum cleaner;

[0020] The frame is made of square tubing welded together, and the protective cover is assembled from aluminum profiles and acrylic sheets.

[0021] Among them, the negative pressure on the protective cover of the industrial vacuum cleaner and the protective smoke extraction mechanism is connected separately.

[0022] The beneficial effects of this utility model are as follows: This fully automatic grinding equipment, through the setting of the frame and auxiliary equipment, and in conjunction with the power feeding mechanism, robot transfer mechanism, rotary grinding mechanism, power discharge mechanism, and laser marking mechanism, operates an electronic control system. In use, the product is fed from the right power feeding mechanism, slides to the predetermined position via the roller line, is picked up by the robot transfer mechanism, and placed in the position of the rotary grinding mechanism for grinding. After grinding, the product is picked up by the robot transfer mechanism and placed on the left discharge roller line to slide onto the power discharge mechanism. The power discharge mechanism then carries the product to the laser marking mechanism. When the infrared sensor detects the product, the production line stops, the positioning fixture clamps and marks the product, the marking is completed, the code is scanned and saved, and finally the product is discharged by the power discharge mechanism. This completes a series of complex operations such as automated grinding and marking with low human intervention and high automation. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 This is the front view of the present utility model;

[0025] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0026] Figure 3 This is a rear view of the present invention;

[0027] Figure 4 This is a schematic diagram of the rotary grinding mechanism of this utility model;

[0028] Figure 5 This is a schematic diagram of the structure of the robot transplanting mechanism of this utility model;

[0029] Figure 6 This is a schematic diagram of the laser marking mechanism of this utility model.

[0030] In the diagram: 1. Power feeding mechanism; 2. Robotic transfer mechanism; 201. Six-axis robot; 202. Gripper fixture; 203. Three-grip cylinder; 3. Rotary grinding mechanism; 301. Dust suction port; 302. Oil guide plate; 303. Steel wire grinding wheel; 304. Positioning seat; 305. Protective cover; 306. Asynchronous motor; 4. Power discharging mechanism; 5. Laser marking mechanism; 501. Laser marking machine; 502. Protective smoke extraction mechanism; 503. Air blowing structure; 504. Scanning structure; 505. Pneumatic clamp; 506. Infrared sensor; 6. Electrical control operating system; 7. Frame and auxiliary equipment. Detailed Implementation

[0031] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the drawings are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0032] According to an embodiment of the present invention, a fully automatic grinding device is provided.

[0033] Example 1;

[0034] like Figures 1-6 As shown, the fully automatic grinding equipment according to the embodiment of this utility model includes a frame and auxiliary equipment 7. The feeding end of the frame and auxiliary equipment 7 is provided with a power feeding mechanism 1. The internal base of the frame and auxiliary equipment 7 is provided with a robot transfer mechanism 2. The inner wall of the frame and auxiliary equipment 7 is provided with a rotary grinding mechanism 3. The bottom of the frame and auxiliary equipment 7 is provided with an electronic control operating system 6. The discharging end of the frame and auxiliary equipment 7 is provided with a power discharging mechanism 4. A laser marking mechanism 5 is provided above the power discharging mechanism 4.

[0035] The robotic transplanting mechanism 2 includes a six-axis robot 201 mounted on top. The output end of the six-axis robot 201 is connected to a three-grip cylinder 203, and the output end of the three-grip cylinder 203 is connected to a gripper fixture 202. The three-grip cylinder 203 is a brand of Airtac. The six-axis robot 201 is a brand of Xinshida, with a load capacity of 20KG and a movement radius of 1700.

[0036] The rotary grinding mechanism 3 includes an asynchronous motor 306 and a protective cover 305 installed inside the frame and auxiliary equipment 7. The output shaft of the asynchronous motor 306 is fixedly connected to a wire grinding wheel 303 via a coupling. A positioning seat 304 is fixedly connected to the outer wall of the protective cover 305. The positioning seat 304 is located on the outside of the wire grinding wheel 303. A dust suction port 301 is opened at the bottom of the protective cover 305. An oil guide plate 302 is fixedly connected to the inner wall of the protective cover 305.

[0037] The 306 asynchronous motor is a 1.5-2KW variable frequency asynchronous motor.

[0038] The laser marking mechanism 5 includes a laser marking machine 501, an air blowing structure 503, a scanning structure 504, a pneumatic clamp 505, and an infrared sensor 506, which are fixedly mounted on the power discharge mechanism 4. The scanning structure 504 includes a scanning gun, and the pneumatic clamp 505 is equipped with a cylinder.

[0039] Among them, the laser marking machine 501 is a Jingwei Laser brand; the barcode scanner in the barcode scanning structure 504 is a Honeywell brand; and the cylinder in the pneumatic clamp 505 is an Airtac product.

[0040] Among them, the pneumatic clamp 505 has a separate tooling fixture set according to the product model of the coding;

[0041] Among them, the scanning position below the laser marking machine 501 has a protective smoke extraction mechanism 502, and the protective smoke extraction mechanism 502 is equipped with a protective cover, and the protective cover is connected to a separate negative pressure pipe.

[0042] The powered feeding mechanism 1 includes a powered conveyor line, a non-powered roller line, and an infrared sensing device;

[0043] In this case, the non-powered roller line is positioned at a 20-30 degree angle, and the product slides down to the predetermined position;

[0044] The motor for the power assembly line is 300-500W;

[0045] The electronic control operating system 6 includes a human-machine interface screen installed on the rack and auxiliary equipment 7, wherein the touch screen in the human-machine interface screen is a Weintek brand;

[0046] The frame and auxiliary equipment 7 includes a frame, a fuma wheel at the bottom of the frame, a protective plate on the outer wall of the frame, a micro switch on the outer wall of the frame, and an industrial vacuum cleaner inside the frame.

[0047] The frame is made of square tubing welded together, and the protective cover is assembled from aluminum profiles and acrylic sheets.

[0048] Among them, the industrial vacuum cleaner and the protective cover of the protective smoke extraction mechanism 502 are connected separately to the negative pressure.

[0049] In this embodiment, the frame and auxiliary equipment 7 are set up and used in conjunction with the power feeding mechanism 1, the robot transfer mechanism 2, and the rotary grinding mechanism 3. In use, the product is fed from the right power feeding mechanism 1, slides to the predetermined position through the roller line, is picked up by the robot transfer mechanism 2, and placed in the position of the rotary grinding mechanism 3 for grinding. After grinding, the product is picked up by the robot transfer mechanism 2 and placed on the left discharge roller line to slide onto the power discharge mechanism 4. The power discharge mechanism 4 drives the product to the laser marking mechanism 5. When the infrared sensor detects the product, the production line stops, the positioning fixture clamps and marks the product, the marking is completed, the code is scanned and saved, and finally discharged by the power discharge mechanism 4. This completes a series of complex operations such as automated grinding and marking, with low human intervention and high automation of the equipment.

[0050] In this embodiment, by setting the rotary grinding mechanism 3, the asynchronous motor 306 is directly connected to the rotating shaft, so that the steel wire grinding wheel 303 rotates smoothly for grinding. The foreign objects that are ground off slide into the dust suction port 301 through the oil guide plate 302 inside the protective cover 305, thus completing the chip removal.

[0051] In this embodiment, by setting the asynchronous motor 306 to a 1.5-2KW variable frequency asynchronous motor, the speed can be adjusted by the frequency converter during and when grinding, which can save electricity and reduce wear.

[0052] In this embodiment, with the laser marking mechanism 5, when the product reaches the sensing position, the production line stops, the pneumatic clamp 505 positions the product, the air blowing structure 503 blows air onto the product to remove dust, the laser marking machine 501 performs laser marking, the scanning structure 504 scans the code, and finally the data is saved.

[0053] In this embodiment, by setting up a separate tooling fixture in the pneumatic clamp 505 according to the product model being coded, a better working effect between the pneumatic clamp and the product is achieved.

[0054] In this embodiment, during use, the smoke from scanning the code is drawn away through the protective cover and a separate negative pressure pipe in the protective smoke extraction mechanism 502.

[0055] In this embodiment, the operation of the overall equipment is controlled by operating the human-machine interface through the human-machine operation screen set on the rack and auxiliary equipment 7.

[0056] To facilitate understanding of the above-mentioned technical solutions of this utility model, the working principle or operation method of this utility model in actual process will be described in detail below.

[0057] In practical applications, the product is fed from the right-side power feeding mechanism 1, slides to the predetermined position via the roller line, is picked up by the robot transfer mechanism 2, and placed in the position of the rotary grinding mechanism 3 for grinding. After grinding, the product is picked up by the robot transfer mechanism 2 and placed on the left-side discharge roller line to slide onto the power discharge mechanism 4. The power discharge mechanism 4 drives the product to the laser marking mechanism 5. When the infrared sensor detects the product, the production line stops, the positioning fixture clamps and marks the product, the marking is completed, the code is scanned and saved, and finally discharged by the power discharge mechanism 4.

[0058] In summary, with the help of the above-mentioned technical solution of this utility model, the fully automatic grinding equipment, through the setting of the frame and auxiliary equipment 7, and in conjunction with the power feeding mechanism 1, robot transfer mechanism 2, rotary grinding mechanism 3, power discharge mechanism 4, laser marking mechanism 5, and electrical control system 6, is used. In use, the product is fed from the right power feeding mechanism 1, slides to the predetermined position through the roller line, is picked up by the robot transfer mechanism 2, and placed in the position of the rotary grinding mechanism 3 for grinding. After grinding, the product is picked up by the robot transfer mechanism 2 and placed on the left discharge roller line to slide onto the power discharge mechanism 4. The power discharge mechanism 4 drives the product to the laser marking mechanism 5. When the infrared sensor detects the product, the production line stops, the positioning fixture clamps and marks the product, the marking is completed, the code is scanned and saved, and finally discharged by the power discharge mechanism 4. This completes a series of complex operations such as automated grinding and marking, with low human intervention throughout the process and high automation.

[0059] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. Fully automatic grinding apparatus comprising a frame and auxiliary equipment (7), characterized in that, The feeding end of the rack and auxiliary equipment (7) is provided with a power feeding mechanism (1), the internal base of the rack and auxiliary equipment (7) is provided with a robot transplanting mechanism (2), the inner wall of the rack and auxiliary equipment (7) is provided with a rotary polishing mechanism (3), the bottom of the rack and auxiliary equipment (7) is provided with an electric control operation system (6), and the discharging end of the rack and auxiliary equipment (7) is provided with a power discharging mechanism (4), and the upper side of the power discharging mechanism (4) is provided with a laser coding mechanism (5).

2. The fully automatic polishing apparatus according to claim 1, characterized by, The robot transplanting mechanism (2) comprises a six-axis robot (201) arranged thereon, a three-grip air cylinder (203) connected to the output end of the six-axis robot (201), and a clamping jaw tool (202) connected to the output end of the three-grip air cylinder (203), wherein the brand of the three-grip air cylinder (203) is Yadea, the brand of the six-axis robot (201) is Xindax, the carrying capacity is 20KG, and the motion radius is 1700.

3. The fully automatic polishing apparatus according to claim 1, wherein The rotary polishing mechanism (3) comprises an asynchronous motor (306) and a protective cover (305) installed in the rack and auxiliary equipment (7), the output shaft of the asynchronous motor (306) is fixedly connected with a steel wire polishing wheel (303) through a shaft coupling, the outer wall of the protective cover (305) is fixedly connected with a positioning seat (304), the positioning seat (304) is arranged on the outer side of the steel wire polishing wheel (303), a dust suction port (301) is formed in the bottom of the protective cover (305), and an oil guide plate (302) is fixedly connected to the inner wall of the protective cover (305). The asynchronous motor (306) is a power 1.5-2KW variable frequency asynchronous motor.

4. The fully automatic polishing apparatus according to claim 1, characterized by, The laser coding mechanism (5) comprises a laser coding machine (501), a blowing structure (503), a code scanning structure (504), a pneumatic clamp (505) and an infrared induction (506) fixedly arranged on the power discharging mechanism (4), the code scanning structure (504) comprises a code scanning gun, and the pneumatic clamp (505) is provided with an air cylinder. The laser coding machine (501) is a brand of Jingwei laser, the code scanning gun in the code scanning structure (504) is a brand of Honeywell, and the air cylinder in the pneumatic clamp (505) is a product of Yadea. The pneumatic clamp (505) is provided with a separate tool clamp according to the type of the coded product. The laser coding machine (501) is provided with a protective smoking mechanism (502) below the scanning position, the protective smoking mechanism (502) is provided with a protective cover, and the protective cover is connected with a negative pressure pipeline.

5. The fully automatic polishing apparatus according to claim 1, wherein The power feeding mechanism (1) comprises a power flow line, a non-power roller line and an infrared sensing device. The non-power roller line is placed at an angle of 20-30 degrees, and the product slides to a predetermined position. The motor of the power flow line is 300-500W.

6. The fully automatic polishing apparatus according to claim 1, wherein The electric control operation system (6) comprises a man-machine operation screen arranged on the rack and auxiliary equipment (7), and the brand of the touch screen in the man-machine operation screen is Weilongtong.

7. The fully automatic polishing apparatus according to claim 1, wherein The frame and auxiliary equipment (7) comprise a frame, the bottom of the frame is provided with a Foma wheel, the outer wall of the frame is provided with a protective plate, the outer wall of the frame is provided with a micro switch, and the inside of the frame is provided with an industrial dust collector; Wherein, the frame is welded by square tube, the protective cover is assembled by aluminum profile and acrylic plate; Wherein, the industrial dust collector is separately connected with the negative pressure on the protective cover in the protective smoking mechanism (502).

Images