Adjustable slitting machine for rock wool production

The design of the adjustable cutting section and the rolling pressing section solves the problem that existing rock wool slitting machines cannot quickly switch widths, thus achieving precise cutting and efficient production of rock wool.

CN223763312UActive Publication Date: 2026-01-06SHANXI LUYAO LIDA NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202423256217.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-29
Publication Date
2026-01-06
Estimated Expiration
2034-12-29

AI Technical Summary

Technical Problem

The existing rock wool slitting machine has a fixed cutting blade structure, which cannot quickly switch between different widths, resulting in low production efficiency.

Method used

An adjustable slitting machine was designed, comprising an adjustable cutting section and a rolling pressing section. The cutting width can be quickly adjusted through an electric telescopic rod and a chute structure, and a cleaning roller is provided to reduce material waste.

Benefits of technology

It enables precise cutting of rock wool, reduces equipment changeover time, improves production efficiency and adaptability, and reduces material waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an adjustable slitting machine for rock wool production, which comprises a working table, an adjustable dividing part and a rolling pressing part, the adjustable dividing part and the rolling pressing part are mounted on the working table, a belt conveyor is arranged on the top surface of the working table, and the adjustable dividing part comprises a support frame, an electric telescopic rod and a plurality of moving plates. The supporting frame is fixedly connected to the workbench and straddles the upper portion of the belt conveyor, a plurality of positioning rods are horizontally and fixedly connected to the supporting frame at equal intervals in the vertical direction, a cylindrical rod with a rolling sleeve is fixedly installed on one side of the movable plate, and a supporting plate is fixedly connected to the middle of one side of the supporting frame and provided with an electric telescopic rod. The telescopic rod is connected with a sliding plate in the sliding groove, a limiting groove is formed in the sliding plate, and the limiting groove is connected with the rolling sleeve in a sliding mode, the slitting machine is neat in cutting edge and accurate in size, different slitting specifications can be rapidly switched, the time for replacing equipment is shortened, and the working efficiency is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of rock wool manufacturing equipment, specifically an adjustable slitting machine for rock wool production. Background Technology

[0002] With the improvement of people's living standards and environmental awareness, people's requirements for housing are constantly increasing. Regardless of whether it is a new or old building, thermal insulation materials are installed on the exterior walls to improve the comfort of living. Rock wool, with its excellent thermal insulation, fireproof and sound insulation properties, has become the first choice for people as thermal insulation material. Rock wool products use natural raw materials such as basalt, dolomite and limestone as the main materials. After being melted at high temperature, they are centrifuged at high speed into rock wool fibers, and then formed into rock wool board products through molding, pressing and curing treatment.

[0003] After the rock wool boards are manufactured, they need to be cut and processed for use in various application scenarios. Currently, rock wool slitting machines are mainly used for cutting operations, which can efficiently and accurately cut rock wool boards. However, the cutting blades used in existing slitting machines are mostly of a fixed structure. When it is necessary to cut rock wool of different widths, the cutting blades must be replaced, which has great limitations and seriously affects the production efficiency of rock wool. Utility Model Content

[0004] The purpose of this invention is to provide an adjustable slitting machine for rock wool production. This slitting machine has neat cutting edges and accurate dimensions, and can quickly switch between different slitting specifications, reducing equipment change time and improving work efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an adjustable slitting machine for rock wool production, comprising a worktable, an adjustable slitting section, and a rolling pressing section.

[0006] A belt conveyor is installed on the top surface of the workbench.

[0007] The adjustable section includes a support frame, an electric telescopic rod, and several movable plates. The support frame is fixedly connected to the workbench and straddles the upper part of the belt conveyor. Several positioning rods are horizontally fixedly connected at equal intervals along the vertical direction of the support frame for mounting the movable plates with cutting blades at the bottom. A cylindrical rod is fixedly mounted on one side of each movable plate, and a rolling sleeve is movably fitted onto the outer wall of the cylindrical rod. A support plate is fixedly connected to the middle of one side of the support frame. Symmetrical sliding grooves are provided on the side of the support plate, and sliding plates are movably connected to the grooves. A push plate is fixedly mounted on one side of the top center of the sliding plate. One end of the electric telescopic rod is fixedly mounted on the support plate, and the other end is hinged to the push plate. A limit groove is provided on the sliding plate, and the limit groove is slidably connected to the rolling sleeve.

[0008] The rolling pressing part is mounted on the top surface of the workbench, spanning above the belt, and located on both sides of the adjustable dividing part to assist in the transportation of rock wool boards.

[0009] Therefore, the movable plate is provided with through holes corresponding to the positioning rods on the support frame, and the movable plate is installed on the positioning rods through the through holes.

[0010] The positioning rod is provided with several pairs of circular rings, which are arranged in pairs and are located on the left and right sides of the corresponding moving plate.

[0011] The rolling pressing part includes a limiting plate fixedly installed on the workbench and a roller. The limiting plate has an irregularly shaped groove. The roller is installed between two limiting plates through the irregularly shaped groove. A roller is sleeved on the outer wall of the roller. Fixed rings are fixedly installed at both ends of the roller. Several round rods are fixedly connected between the two fixed rings. The round rods are equidistantly arranged along the circumference of the fixed rings. The roller is equidistantly sleeved on the round rods.

[0012] Preferably, a ball head is fixedly connected to the roller shaft, and arc grooves are provided at different positions on the irregular groove. The arc grooves are matched to place the ball head, and a fixing hole is provided on the lower side of the arc groove of the limiting plate.

[0013] Handrails are provided at both ends of the roller shaft, and hand stops are provided on the hand stops. Positioning pins are provided on the hand stops through mounting holes, and the positioning pins cooperate with the fixing holes of the limiting plate.

[0014] It also includes a cleaning roller installed inside the workbench, located in front of the belt conveyor, including a fixed block fixedly connected to the workbench, a rotating shaft installed between the fixed blocks, a motor installed on the fixed blocks, and a fiber soft brush equidistantly sleeved on the outer wall of the rotating shaft. The other end of the rotating shaft is fixedly connected to the output end of the motor.

[0015] A collection box is installed at the bottom of the workbench.

[0016] The limiting groove consists of several working units, each of which includes an inclined groove and a longitudinal groove.

[0017] This invention uses an adjustable slitting section and a rolling pressing section to precisely and efficiently slit rock wool to the required width, ensuring neat edges and accurate dimensions, reducing scrap rate and material waste. The rolling pressing section is designed to process rock wool boards of different thicknesses, making the device more adaptable. The adjustable slitting section allows for quick switching between different slitting specifications, improving production adaptability and flexibility, reducing the time and cost of changing equipment or parts, thereby increasing production efficiency and meeting the production needs of rock wool of different specifications and sizes. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the adjustable segment structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the rolling pressing part of this utility model;

[0021] Figure 4 This is a schematic diagram of the cleaning roller structure of this utility model.

[0022] In the diagram: 1. Workbench, 2. Control button, 3. Adjustable dividing section, 311. Slide plate, 312. Push plate, 313. Limiting groove, 314. Support frame, 315. Moving plate, 316. Circular sleeve, 317. Rolling sleeve, 318. Support plate, 319. Positioning rod, 3111. Dividing knife, 3112. Electric telescopic rod, 4. Rolling pressing section, 411. Handrail, 412. Limiting plate, 413. Ball head, 414. Roller, 415. Round rod, 416. Roller shaft, 417. Fixed ring, 418. Fixed block, 419. Fiber soft brush, 4111. Motor, 5. Belt conveyor. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] An adjustable slitting machine for rock wool production, such as Figure 1-4 As shown, it includes a workbench 1, an adjustable dividing section 3, and two rolling pressing sections 4. A belt conveyor 5 is installed on the top surface of the workbench 1. The main body of the conveyor belt 5 is an existing finished mechanical structure. A control button 2 is installed on one side of the workbench 1. The adjustable dividing section 3 and the rolling pressing section 4 are mounted on the belt conveyor 5 on the upper part of the workbench 1. The two rolling pressing sections 5 are located on the front and rear sides of the adjustable dividing section 3, respectively.

[0025] The adjustable partition 3 specifically includes a support frame 314 and a movable plate 315.

[0026] A support frame 314 is fixedly mounted across the workbench 1. A support plate 318 is fixedly connected to the middle of one side of the support frame 314. Symmetrical sliding grooves are provided on the side of the support plate of the support frame 314, and a sliding plate 311 is movably connected to the sliding grooves. A push plate 312 is fixedly installed on one side of the top center of the sliding plate 311. An electric telescopic rod 3112 is fixedly connected to the support plate 318. The other end of the electric telescopic rod 3112 is hinged to the push plate 312. A limiting groove 313 is provided on the sliding plate 311. The limiting groove is composed of several working units, and each working unit includes an inclined groove and a longitudinal groove.

[0027] A number of positioning rods 319 are horizontally and fixedly connected at equal intervals in the vertical direction between the support frames 314. A movable plate 315 is provided with through holes corresponding to the positioning rods 319 on the support frames. The movable plate 315 is sleeved onto the positioning rods 319 through the through holes. A number of paired circular rings 316 are sleeved on the positioning rods 319, corresponding to the movable plate and located on the left and right sides of the corresponding movable plate. A dividing blade 3111 is fixedly installed at the bottom of the movable plate 315. The length of the dividing blade 3111 should not be less than the maximum adjustment height of the limiting plate. A cylindrical rod is fixedly installed on one side of the movable plate 315. A rolling sleeve 317 is movably sleeved on the outer wall of the cylindrical rod, and the rolling sleeve 317 is slidably connected to the limiting groove 313.

[0028] It should be noted that the working unit consists of an inclined groove and a longitudinal groove, so that the movable plate 315 in each working unit remains stationary when the slide plate 311 moves. The movable plate 315 corresponding to the inclined groove changes displacement with the movement of the slide plate 311, thereby adjusting the cutting width. The ring sleeve is only fixed to the movable plate that mates with the longitudinal groove, and is not fixed to the movable plate corresponding to the inclined groove.

[0029] The rolling pressing part 4 specifically includes a limiting plate 412 and a roller. The limiting plate 412 is fixedly installed on the top of the worktable 1. The limiting plate 412 has an irregularly shaped groove. The roller is installed between the two limiting plates 412 through the irregularly shaped groove. The outer wall of the roller is fitted with a roller 414. The two ends of the roller 414 are fixedly installed with fixed rings 417. Several round rods 415 are fixedly connected between the two fixed rings 417. The round rods 415 are equidistantly arranged along the circumference of the fixed rings. The round rods 415 are equidistantly fitted with rollers 416. Ball heads 413 are fixedly connected to the roller. Arc grooves are provided at different positions on the irregularly shaped groove. The arc groove is the working position of the roller. The arc groove is matched to place the ball head 413. The lower side of the arc groove of the limiting plate 412 is provided with a fixing hole.

[0030] Handrails 411 are provided at both ends of the roller shaft. Handrails 411 are equipped with hand stops. Positioning pins are provided on the hand stops through mounting holes. The positioning pins cooperate with the fixing holes of the limiting plate to fix the roller shaft in the working position and prevent it from slipping under force.

[0031] The rolling pressing part 4 can better adapt to rock wool raw materials of different thicknesses. By adjusting the height, it can fit tightly with rock wool of various thicknesses, ensuring the stability of the slitting process and improving the versatility of production. The flexible height adjustment makes the pressure control of rock wool more precise. Specifically, the height can be adjusted by manually adjusting the handle 411 so that the ball bearing 413 slides in the irregular groove. When the rock wool moves with the conveyor belt, the design of the roller 416 can reduce the friction between the rock wool and the roller 414.

[0032] It also includes a cleaning roller installed inside the workbench, located at the bottom front side of the belt conveyor, including a fixed block 418 fixedly connected to the workbench, a rotating shaft installed between the fixed blocks 418, and a motor 4111 installed on the fixed blocks. Fiber soft brushes 419 are equidistantly mounted on the outer wall of the rotating shaft. The other end of the rotating shaft is fixedly connected to the output end of the motor. The motor 4111 drives the fiber soft brushes 419 to clean the waste generated by the rock wool after it has been divided, and can clean the material debris remaining on the belt.

[0033] The collection box 4113 is located at the bottom of the workbench 1 and is used to collect the debris that the cleaning roller cleans off the belt, thereby reducing the impact of debris stuck on the belt on production.

[0034] In use, first, select the required cutting specification slide plate and moving plate according to production needs, and install them together. Use the ring sleeve to fix the moving plate corresponding to the longitudinal groove. In principle, when the sliding plate is in the initial position, the moving plate corresponding to the inclined groove equally divides the rock wool board in the corresponding area of ​​the production unit. When the production needs change, start the control button 2 to drive the electric telescopic rod to adjust the moving plate that cooperates with the inclined groove. During the downward movement of the slide plate, the rolling sleeve slides in the limit groove, thereby driving the moving plate to slide on the positioning rod, so that the spacing of the moving plates is adjusted to an appropriate position, thereby changing the cutting specifications. Since the cutting specifications of the rock wool board are all based on standard materials, the corresponding area of ​​the working unit can be optimized for planning, thereby ensuring that the two rock wool strips cut after the moving plate in the working unit moves meet the production requirements specifications and reducing material waste. Secondly, according to the thickness of the rock wool, the handle 411 is manually adjusted so that the ball head 413 slides in the irregular groove to adjust the height. By adjusting the height, it can be closely fitted with rock wool of various thicknesses to ensure the stability of the slitting process, improve the versatility of production, and the flexible height adjustment makes the pressure control of the rock wool more precise.

[0035] This invention allows for precise slitting of rock wool to the required width through flexible adjustment, improving production adaptability and flexibility. Furthermore, it enables rapid switching between different slitting specifications, reducing the time and cost of replacing equipment or components, thereby increasing production efficiency.

[0036] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An adjustable slitting machine for rock wool production, characterized in that, The workbench, the adjustable cutting part, and the rolling pressing part are provided. The top surface of the workbench is provided with a belt conveyor. The adjustable cutting part comprises a support frame, an electric telescopic rod, and a plurality of moving plates. The support frame is fixedly connected to the workbench and is arranged on the upper part of the belt conveyor.

2. The adjustable sliver machine for rock wool production according to claim 1, characterized in that, The moving plates are arranged on the support frame and are provided with cutting knives at the bottom.

3. The adjustable sliver machine for rock wool production according to claim 1, characterized in that, The moving plates are provided with a plurality of through holes corresponding to the plurality of positioning rods on the support frame.

4. The adjustable sliver machine for rock wool production according to claim 1, characterized in that, The rolling pressing part is arranged on the top surface of the workbench and is arranged above the belt conveyor.

5. The adjustable sliver divider for rock wool production according to claim 4, characterized in that, The rolling pressing part is arranged on the top surface of the workbench and is arranged above the belt conveyor.

6. The adjustable sliver divider for rock wool production according to claim 4, characterized in that, The rolling pressing part is arranged on the top surface of the workbench and is arranged above the belt conveyor.

7. The adjustable slitter for rock wool production according to claim 1, characterized in that, The rolling pressing part comprises a limiting plate fixedly installed on the workbench, a roller shaft, and a limiting groove provided in the limiting plate.

8. The adjustable sliver machine for rock wool production according to claim 1, characterized by, The roller shaft is installed between the two limiting plates through the limiting groove.

9. The adjustable slitter for rock wool production according to claim 1, characterized in that, The outer wall of the roller shaft is provided with a rolling cylinder. The rolling cylinder is provided with a plurality of circular rods. The circular rods are equidistantly arranged along the circumference of the rolling cylinder. The circular rods are equidistantly movably sleeved with rolling shafts. The roller shaft is fixedly connected with a ball head. The limiting groove is provided with a fixed hole below the ball head. The roller shaft is provided with a handrail at both ends. The handrail is provided with a hand stop. The hand stop is provided with a positioning pin through a mounting hole. The positioning pin is matched with the fixed hole of the limiting plate. The workbench is provided with a cleaning roller installed in the workbench and arranged on the front side of the belt conveyor. The cleaning roller comprises a fixed block fixedly connected to the workbench, a rotating shaft installed between the fixed blocks, and a motor installed on the fixed blocks. The outer wall of the rotating shaft is equidistantly movably sleeved with fiber soft brushes. The other end of the rotating shaft is fixedly connected with the output end of the motor. The workbench is provided with a collecting box at the bottom. The limiting groove is composed of a plurality of working units. Each working unit comprises an inclined groove and a longitudinal groove.