Single-head single-station three-shaft automatic electric heating deburring machine

Abstract

The utility model discloses a single-head single-station three-shaft automatic electric heating deburring machine which comprises a working frame, and the working frame comprises two first stand columns. The two first stand columns are arranged in parallel in a spaced mode, and a first cross beam is connected between the upper portions of the two first stand columns. The deburring device comprises an X-axis translation mechanism mounted on the first cross beam, a first translation seat connected with the X-axis translation mechanism, a Z-axis lifting mechanism mounted on the first translation seat, and a first lifting plate connected with the Z-axis lifting mechanism; a hot air gun is further mounted on one side of the first lifting plate; and an air blower connected with the hot air gun is further mounted on the first translation seat. According to the electric heating deburring device, the universal jig, the X-axis module, the Y-axis module, the Z-axis module and the hot air gun integrated module are utilized, automatic electric heating deburring is achieved, the automation degree is high, and the working efficiency is high.

Description

TECHNICAL FIELD

[0001] The utility model relates to automatic technology field especially relates to a single head single station's three -axis automatic electric heat deburring machine. BACKGROUND

[0002] At present, for the injection product needing to remove the flash, basically all rely on manual use blade to remove the burr, because is manual removal, easy to scratch the product, and need to consume 1.5 minutes to scratch a product, and after removing the burr, still need to manually place the product, and the operation is complicated, and the burr is scraped off by the blade, easy to scratch the hand, and the efficiency is extremely low, and the labor cost is higher, therefore, need to improve. INNOVATION CONTENT

[0003] The utility model aims at providing a single head single station's three -axis automatic electric heat deburring machine, the burr machine passes through the utilization general fixture, X -axis, Y -axis, Z -axis module and hot -blast gun integration module, realizes automatic electric heat deburring, and the automation degree is high, and the working efficiency is high, and for the product of different height, only need to adjust the position of Z -axis can solve, and the universality is strong.

[0004] In order to achieve the above object, the following technical scheme is adopted:

[0005] A single head single station's three -axis automatic electric heat deburring machine, including

[0006] Working frame, the working frame includes two first stand column, two first stand column parallel interval arrangement, and the upper portion between two first stand column is connected with first crossbeam,

[0007] Deburring device, the deburring device includes the X -axis translation mechanism installed on first crossbeam, the first translation seat connected with X -axis translation mechanism, the Z -axis lifting mechanism installed on first translation seat, and the first lifting plate connected with Z -axis lifting mechanism, one side of first lifting plate still is installed with hot -blast gun, first translation seat still installs the air blower connected with hot -blast gun,

[0008] Workbench, the workbench is installed between two first stand column, and is located below first crossbeam, Y -axis translation mechanism is still driven and is connected with the first sliding plate for carrying the product on the workbench,

[0009] Further, the both sides upper portion of first translation seat is connected with a first vertical board, and the top of two first vertical boards is still connected with first support plate, and the air blower is installed on first support plate.

[0010] Further, the side of the first lifting plate, on which the hot air gun is installed, is also connected with a protective cover; the protective cover wraps the upper part of the hot air gun, and the bottom of the protective cover is also provided with a first through hole.

[0011] Further, the Z-axis lifting mechanism comprises a first motor, a driving wheel, a driven wheel, a synchronous belt, a first sliding block and a first connecting seat; the first translation seat is provided with a first cavity on one side; the first motor is installed on the upper part of the other side of the first translation seat, and the output shaft of the first motor is inserted into the first cavity; the driving wheel is installed on the output shaft of the first motor, and the driven wheel is installed on the lower part in the first cavity; the synchronous belt is wound between the driving wheel and the driven wheel; the two sides in the first cavity are respectively provided with a guide sliding rail in the vertical direction, and the first sliding block is slidingly arranged on the guide sliding rail; the first connecting seat is installed on the first sliding block, and a fixing clamp is also installed in the first connecting seat; the synchronous belt passes through the first connecting seat, and one side of the synchronous belt is connected with the fixing clamp; and the first lifting plate is installed on the first connecting seat.

[0012] Further, the upper part and the lower part in the first cavity are also respectively installed with a slot photoelectric switch, and the first connecting seat is also installed with a sensing sheet matched with the slot photoelectric switch.

[0013] Further, the Y-axis translation mechanism is provided with two groups, and the two ends of the first sliding plate are respectively connected with a Y-axis translation mechanism.

[0014] Further, the two ends of the top of the first sliding plate are respectively installed with a plurality of positioning pins.

[0015] Further, the front of the workbench is also installed with a control panel, and the control panel is also installed with a control switch; one of the first vertical columns is also installed with a control handle; and the bottom of the workbench is also installed with a foot pad.

[0016] By adopting the above scheme, the beneficial effects of the utility model are as follows:

[0017] The utility model discloses a hot air gun integrated module is utilized to X axis, Y axis, Z axis module, realizes automatic electric heating and removes the flange, and the automation degree is high, and the working efficiency is high, and for the product of the height not being same, only need to adjust the position of Z axis can solve, and the universality is strong. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the structural schematic diagram of the utility model;

[0019] Figure 2 It is the structural schematic diagram of the workbench of the utility model;

[0020] Figure 3 It is the structural schematic diagram of the flange removing device of the utility model;

[0021] Figure 4 For Figure 3 the exploded view;

[0022] Wherein, the figure mark explanation:

[0023] 1, the first column; 2, the first beam; 3, deburring device; 4, workbench; 5, Y axis translation mechanism; 31, X axis translation mechanism; 32, first translation seat; 33, Z axis lifting mechanism; 34, first lifting plate; 35, hot air gun; 36, air blower; 41, control panel; 42, control handle; 51, first slide plate; 52, positioning pin; 321, first vertical plate; 322, first support plate; 323, protective cover; 331, first motor; 332, driving wheel; 333, driven wheel; 334, inductive sheet; 335, first slider; 336, first connecting seat; 337, guide slide rail; 338, fixing clamp; 339, slot photoelectric switch. DETAILED DESCRIPTION

[0024] The utility model is described in detail below in combination with the drawings and specific embodiments.

[0025] Referring to Figures 1 to 4 the utility model provides a single head single station's three axis automatic electric heating deburring machine, in an embodiment, including

[0026] working frame, the working frame includes two first columns 1;Two first columns 1 are arranged in parallel interval, and the upper portion between two first columns 1 is connected with first beam 2;

[0027] deburring device 3, the deburring device 3 includes the X axis translation mechanism 31 installed on first beam 2, the first translation seat 32 connected with X axis translation mechanism 31, the Z axis lifting mechanism 33 installed on first translation seat 32, and the first lifting plate 34 connected with Z axis lifting mechanism 33;The side of first lifting plate 34 is also provided with hot air gun 35;First translation seat 32 is also provided with air blower 36 connected with hot air gun 35;

[0028] workbench 4, the workbench 4 is installed between two first columns 1, and is located below first beam 2;The workbench 4 is also provided with Y axis translation mechanism 5, and Y axis translation mechanism 5 is also driven connection has the first slide plate 51 for carrying product.

[0029] Continue to refer to Figures 1 to 4As shown, in this embodiment, the workbench 4 uses an aluminum profile structure, which meets the requirements of the device for use while reducing the cost of the device, and the front of the workbench 4 is also provided with a control panel 41, and the control panel 41 is also provided with control switches (including power switches, start switches, etc.); one of the first vertical columns 1 is also provided with a control handle 42; the bottom of the workbench 4 is also provided with a foot pad, and the two sides of the upper part of the first translation seat 32 are respectively connected with a first vertical plate 321, and the top of the two first vertical plates 321 is also connected with a first support plate 322; the air blower 36 is installed on the first support plate 322. In this embodiment, the air blower 36 is communicated with the hot air gun 35 through a pipeline, and the adjustable hot air gun 35 is used to remove the burr, which can adjust different temperatures based on the size of the burr to meet the process requirements, and the X-axis translation mechanism 31, the Y-axis translation mechanism 5 and the Z-axis lifting mechanism 33 adopt a driving mode of closed loop stepping with synchronous belts (for details, please refer to the description of the Z-axis lifting mechanism 33 below), and the synchronous belts of all axes use the specification of S3M, the synchronous wheels use 25 teeth, the lead is equivalent to 75MM, and the highest speed of the device can reach 1000mm / s, which is high in working efficiency.

[0030] When working, first, the product taken down from the injection molding machine is placed on the first sliding plate 51 by hand, and then the start switch is pressed manually, and after the temperature of the hot air gun 35 reaches (with a temperature sensor built-in), the X-axis translation mechanism 31, the Y-axis translation mechanism 5 and the Z-axis lifting mechanism 33 run to the starting point, and then run along the predetermined path to remove the burr on the product by the electric hot air gun 35, after the removal is completed, the processed product is taken out by hand, and then the next product is placed on it, and the above-mentioned actions are repeated to reciprocate.

[0031] In one embodiment, the side of the first lifting plate 34 provided with the hot air gun 35 is also connected with a protective cover 323; the upper part of the hot air gun 35 is wrapped in the protective cover 323, and the bottom of the protective cover 323 is also provided with a first through hole. The protective cover 323 can avoid damage to the hot air gun 35 due to impact, and the bottom of the protective cover 323 is also provided with a first through hole to form an avoidance position, so that the gun head of the hot air gun 35 can pass out of the protective cover 323.

[0032] In an embodiment, the Z-axis lifting mechanism 33 comprises a first motor 331, a driving wheel 332, a driven wheel 333, a synchronous belt, a first sliding block 335, a first connecting seat 336; a first accommodating cavity is formed on one side of the first translation seat 32; the first motor 331 is installed on the upper portion of the other side of the first translation seat 32, and the output shaft of the first motor 331 is arranged in the first accommodating cavity; the driving wheel 332 is installed on the output shaft of the first motor 331, and the driven wheel 333 is installed on the lower portion in the first accommodating cavity; the synchronous belt is wound between the driving wheel 332 and the driven wheel 333; two guide rails 337 are arranged on the two sides in the first accommodating cavity in the vertical direction, and the first sliding block 335 is slidingly arranged on the guide rails 337; the first connecting seat 336 is installed on the first sliding block 335, and a fixed clamp 338 is further installed in the first connecting seat 336; the synchronous belt passes through the first connecting seat 336, and one side of the synchronous belt is connected with the fixed clamp 338; the first lifting plate 34 is installed on the first connecting seat 336. The fixed clamp 338 is provided with a clamping groove, one side of the synchronous belt is connected with the fixed clamp 338 through the clamping groove, and under the driving of the first motor 331, the first connecting seat 336 can be driven to move through the driving wheel 332, the synchronous belt and the driven wheel 333, and the first lifting plate 34 is installed on the first connecting seat 336, and the hot air gun 35 is installed on the first lifting plate 34, so that when the first connecting seat 336 moves, the hot air gun 35 can be synchronously moved through the first lifting plate 34, and the height thereof is adjusted to adapt to products with different heights.

[0033] Meanwhile, the upper portion and the lower portion in the first accommodating cavity are further provided with groove photoelectric switches 339, and the first connecting seat 336 is further provided with an induction sheet 334 used in cooperation with the groove photoelectric switches 339. Through the cooperation of the groove photoelectric switches 339 and the induction sheet 334, the lifting stroke of the first connecting seat 336 can be limited, and the safety of operation is ensured.

[0034] In addition, in order to improve the work efficiency, two groups of Y-axis translation mechanisms 5 are arranged, and the two ends of the first sliding plate 51 are respectively connected with a Y-axis translation mechanism 5. Meanwhile, a plurality of positioning pins 52 are installed on the two ends of the top portion of the first sliding plate 51. Through the positioning pins 52, the products can be quickly positioned, and the products are convenient to take and place.

[0035] The above is only a preferred embodiment of the present application, and is not used to limit the present application, and any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A single-head single-station three-axis automatic electric heat deflasher, characterized in that, Comprising a work frame comprising two first vertical columns; two first vertical columns are arranged in parallel and spaced apart, and a first cross beam is connected between the upper parts of the two first vertical columns; a deburring device comprising an X-axis translation mechanism mounted on the first cross beam, a first translation seat connected with the X-axis translation mechanism, a Z-axis lifting mechanism mounted on the first translation seat, and a first lifting plate connected with the Z-axis lifting mechanism; one side of the first lifting plate is also provided with a hot air gun; a blower connected with the hot air gun is also mounted on the first translation seat; a workbench mounted between the two first vertical columns and below the first cross beam; a Y-axis translation mechanism is also mounted on the workbench, and the Y-axis translation mechanism is also drivingly connected with a first sliding plate for carrying products.

2. The single-head single-station three-axis automatic electric thermal burr removing machine according to claim 1, characterized in that, The upper part of each of the two sides of the first translation seat is connected with a first vertical plate, and the top of the two first vertical plates is also connected with a first support plate; the blower is mounted on the first support plate.

3. The single-head single-station three-axis automatic electric thermal de-burring machine of claim 1, wherein, The side of the first lifting plate provided with the hot air gun is also connected with a protective cover; the upper part of the hot air gun is wrapped in the protective cover, and a first through hole is also formed in the bottom of the protective cover.

4. The single-head single-station three-axis automatic electric thermal de-burring machine of claim 1, wherein, The Z-axis lifting mechanism comprises a first motor, a driving wheel, a driven wheel, a synchronous belt, a first sliding block and a first connecting seat; a first cavity is formed in one side of the first translation seat; the first motor is mounted on the upper part of the other side of the first translation seat, and the output shaft of the first motor is inserted into the first cavity; the driving wheel is mounted on the output shaft of the first motor, and the driven wheel is mounted on the lower part in the first cavity; the synchronous belt is wound between the driving wheel and the driven wheel; a guide rail is arranged on each of the two sides of the first cavity in the vertical direction, and the first sliding block is slidingly arranged on the guide rail; the first connecting seat is mounted on the first sliding block, and a fixing clamp is also mounted in the first connecting seat; the synchronous belt passes through the first connecting seat, and one side of the synchronous belt is connected with the fixing clamp; the first lifting plate is mounted on the first connecting seat.

5. The single-head single-station three-axis automatic electric de-burring machine of claim 4, wherein, A slot-shaped photoelectric switch is also mounted on the upper part and the lower part in the first cavity, and a sensing sheet is also mounted on the first connecting seat and cooperates with the slot-shaped photoelectric switch.

6. The single-head single-station three-axis automatic electric thermal de-burring machine of claim 1, wherein, The number of Y-axis translation mechanisms is two, and the two ends of the first sliding plate are respectively connected with a Y-axis translation mechanism.

7. The single-head single-station three-axis automatic electric thermal de-burring machine of claim 6, wherein, A plurality of positioning pins are respectively mounted on the top of the two ends of the first sliding plate.

8. The single-head single-station three-axis automatic electric thermal de-burring machine of claim 1, wherein, A control panel is also mounted on the front of the workbench, and a control switch is also mounted on the control panel; a control handle is also mounted on one of the first vertical columns; a foot pad is also mounted on the bottom of the workbench.

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